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User Manual

Operation Instructions

Subject to modifications

2.1A-39002-B07

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259

Safety Instructions, continuation 

Operation, Maintenance and Repair, 
continuation 

Operation / Maintenance 

Hydraulic operated lubrication pumps HTL 101  

‚

 

shall be operated only with an installed pressure relief 
valve 

‚

 

shall regularly be supplied with clean lubricant cartridges 

‚

 

operate automatically. However, check at regular intervals 
(approx. every 2 days) whether the pump effectively de-
livers lubricant (visual check) 

 

Disposal 

Dispose of used or contaminated lubricants as well as of 
parts that were in touch with lubricant (e.g. emptied car-
tridges) according to the legal regulations pertaining to envi-
ronmental protection. 

 

Exclusion of Liability 

The manufacturer of the lubrication pump HTL 101 does not 
accept any liability for damages caused by: 

‚

 

tardy replacement of the cartridges (lack of lubricant) 

‚

 contaminated 

lubricants 

‚

 

use of lubricants that are inappropriate or only condition-
ally appropriate for the unit or which are not pumpable 

‚

  inappropriate disposal of used or contaminated lubricants 

‚

 

arbitrary modification of system parts 

‚

 

use of unauthorized spare parts and lubricant cartridges, 
including the usage of refilled cartridges with non- ap-
proved or contaminated lubricants

 

Installation 

 

1013A94 

ATTENTION! 

Before installing or disassembling the 
lubrication pump HTL 101, ensure that the 
hydraulic system of the carrier unit (the 
supply to the lubrication pump) is depres-
surized. 

It is forbidden to manipulate the protection devices installed 
on the hydraulic unit. 

If necessary, these devices may be removed temporarily 
during the installation of the pump. 

The devices must be properly put back in place after installa-
tion. 

Use only original spare parts or spare parts and cartridges 
authorized by Lincoln (see spare parts list, page 18). 

 

6001a02 

IMPORTANT 

Observe the installation guidelines and 
instructions of the machine/unit manufac-
turer when drilling and welding, as well as 
the specified minimum distance on vehi-
cle/chassis frames for holes between up-
per/lower rim of the frame or between two 
bore holes. 

 

Installation and Maintenance of Hydraulic Hoses 

 

1013A94 

ATTENTION! 

The operational safety of the lubrication 
pump HTL 101 is only guaranteed with a 
professional installation and maintenance 
of hydraulic hoses/lines.  The following 
points must be observed! 

 

Hydraulic Hose/lines 

‚

 

may never be subjected to torsion 

‚

 

must be installed twist-free 

‚

 

must not rub against metal components or edges 

‚

 

are to undergo regular visual checks and exchanged in  
the case of wear (or at the latest, 2 years after installation) 

Pay attention with non linear installations to allow for as large 
a bending radius as possible. Kinks are to be avoided. In 
constricted installation conditions use pipe elbow unions to 
avoid the danger of kinking behind the hose socket. 

 

Содержание HTL 101

Страница 1: ...fications User Manual OperationInstructions 2 1A 39002 B07 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Hydraulic Operated Lubrication Pump HTL 101 Flange Model 6131...

Страница 2: ...6227 33 0 Fax 49 6227 33 259 All rights reserved Any duplication of this User Manual in its entirety or in part by whatever means is prohibited without the prior consent in writing of Lincoln GmbH Sub...

Страница 3: ...e 6 Disposal 6 Exclusion of Liability 6 Installation 6 Installation and Maintenance of Hydraulic Hoses 6 Description 7 The Pump Model HTL 101 7 Working Method 8 Adjustment and Operation 8 Basic Adjust...

Страница 4: ...or sequence of contents Procedural instruction User s Responsibility To ensure the safe operation of the unit the user is responsi ble for the following 1 The pump system shall be operated only for th...

Страница 5: ...umps model HTL 101 are designed with state of the art technology can be assembled for safe operation Incorrect use may result in bearing damage caused by under or over lubrication Modifications or alt...

Страница 6: ...ion 1013A94 ATTENTION Before installing or disassembling the lubrication pump HTL 101 ensure that the hydraulic system of the carrier unit the supply to the lubrication pump is depres surized It is fo...

Страница 7: ...system of the carrier continuously delivers lubricant to the lubrication point while the hydraulic unit is in operation and stops when the hydraulic flow stops The lubricant quantity is adjustable vi...

Страница 8: ...lutch The pump element is thereby actuated and delivers lubricant The flow quantity of the hydraulic oil can be adjusted via the regulating throttle valve item 12 Fig 1 page 7 thereby adjusting the ou...

Страница 9: ...tlet connection is used for lubricant delivery the pressure relief valve must be fitted to the upper outlet connec tion 7 Pressure relief valve 9 Eccentric shaft Pump Element 4349a02 Fig 5 Pump Elemen...

Страница 10: ...42 37609 2 1 Closure cap 2 Cartridge 3 Follower plate First insertion of cartridge 6135b05 Fig 8 Insert cartridge into the lubrication pump HTL 101 15 Closure plug Lightly grease the inner o ring Remo...

Страница 11: ...new cartridge hand tightly in the housing The pump is ready for operation again 6001a02 NOTE If afterwards the pump does not dispense lubricant immediately vent the housing see paragraph vent housing...

Страница 12: ...itting Connections Oil Pressure P M 16 x 1 5 mm Oil Return R M 16 x 1 5 mm Lubricant outlet G 1 4 6001a02 1 NOTE The minimum operating temperature de pends on the pumpability of the lubricants For Lin...

Страница 13: ...ions 2 1A 39002 B07 Page 13 of 24 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Technical Data continuation Dimensions 6139b05 and 6138b05 Fig 12 Dimensions of the Hy...

Страница 14: ...GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Technical Data continuation Dimensions continuation 6413b05 Fig 13 Flange dimensions Hydraulic Circuit 4442a02 Fig 14 Hydraulic...

Страница 15: ...m The throttle valve is provided with notches whereby 16 notches correspond to one complete rotation of the throt tle The output results from the throttle revolutions and the use of the use of a pump...

Страница 16: ...tity too low Cause Remedy Throttle not adjusted correctly Turn the throttle anticlockwise by 1 to 2 notches more lubricant will flow out see Fig 3 Fault Lubricant quantity too high Cause Remedy Thrott...

Страница 17: ...Subject to modifications User Manual OperationInstructions 2 1A 39002 B07 Page 17 of 24 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Note...

Страница 18: ...ns Subject to modifications 2 1A 39002 B07 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Components and Parts List Components with tension spring 4439f05 Fig 16 Compo...

Страница 19: ...35 14343 5 7 Housing cover assy 1 542 34079 4 7 1 Hex head screw M6 x 18 C 4 201 13668 1 7 2 Shim St A 6 4 C 4 209 13011 5 7 3 Package ring 12 x 30 x 7 1 220 12229 8 7 4 Bearing 1 250 14064 6 7 5 Seal...

Страница 20: ...ns Subject to modifications 2 1A 39002 B07 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Components and Parts List Components with tension spring 4439p05 Fig 17 Compo...

Страница 21: ...35 14343 5 7 Housing cover assy 1 542 34079 4 7 1 Hex head screw M6 x 18 C 4 201 13668 1 7 2 Shim St A 6 4 C 4 209 13011 5 7 3 Package ring 12 x 30 x 7 1 220 12229 8 7 4 Bearing 1 250 14064 6 7 5 Seal...

Страница 22: ...DN 6 x 470 DKOS DKOS 8 Zn01 470 HD DN 6 2040 N 04V02 666 34169 5 DN 6 x 480 DKOS DKOS 8 Zn01 480 HD DN 6 2040 N 04V02 666 34169 6 DN 6 x 490 DKOS DKOS 8 Zn01 490 HD DN 6 2040 N 04V02 666 34169 7 DN 6...

Страница 23: ...zione Angewendete harmonisierte Normen insbesondere Applied harmonized standards in particular Normes harmonis es notamment Norme armonizzate applicate in particolare Standards EN ISO 12100 1 EN ISO 1...

Страница 24: ...ne Lincoln Way St Louis MO 63120 1578 USA Phone 1 314 679 4200 Fax 1 800 424 5359 Lincoln GmbH Heinrich Hertz Stra e 2 8 69190 Walldorf Germany Tel 49 6227 33 0 Fax 49 6227 33 259 Lincoln Industrial C...

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