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User Manual

Operation Instructions

Subject to modifications

2.1A-39002-B07

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259

Introduction 

Explanation of Symbols Used

The following description standards are used in this manual: 

Safety Instructions 

Structure of safety instructions: 

‚

 Pictogram 

‚

 Signal 

word 

‚

 Danger 

text 

- Danger note 
-  How to avoid danger 

The following pictograms are used in this manual and are 
combined with the corresponding signal words: 

 

1013A94 

 

4273a00 

 

6001a02 

- ATTENTION  

- CAUTION 

- WARNING 

- ATTENTION  

- CAUTION 

- WARNING 

- NOTE  

- IMPORTANT 

The signal words give the seriousness of danger if the follow-
ing text is not observed: 
 

ATTENTION

  

refers to faults or damages on 
machines. 

CAUTION 

refers to bad damages and possi-
ble injuries. 

WARNING  

refers to possible dangerous inju-
ries. 

NOTE  

indicates improved operation of the 
device. 

IMPORTANT  

indicates special operating fea-
tures of the device. 

 

Example: 

 

 

1013A94 

ATTENTION! 

When making use of other than the tested 
spare parts, serious damage may affect 
your device. 
Therefore, for the operation of your device 
always use original spare parts made by 
Lincoln GmbH.

 

 

Furthermore, you will find the following text symbols in this 
manual: 

‚

  Listing of applicable statements 

-  Subpoint of applicable statements 

1.   Determination of the number or sequence of contents 

Â

 Procedural instruction 

User's Responsibility 

To ensure the safe operation of the unit, the user is responsi-
ble for the following: 
1.  The pump / system shall be operated only for the in-

tended use (see next chapter "Safety Instructions") and 
its design shall neither be modified nor transformed. 

2.  The pump / system shall be operated only if it is in a 

proper functioning condition and if it is operated in accor-
dance with the maintenance requirements. 

3.  The operating personnel must be familiar with this Owner 

Manual and the safety instructions mentioned within and 
observe these carefully. 

The correct installation and connection of tubes and hoses, if 
not specified by Lincoln GmbH, is the user's responsibility. 
Lincoln GmbH will gladly assist you with any questions per-
taining to the installation. 

Environmental Protection 

Waste (e.g. used oil, detergents, lubricants) must be dis-
posed of in accordance with relevant environmental regula-
tions. 

Service 

The personnel responsible for the handling of the pump / 
system must be suitably qualified. If required, Lincoln GmbH 
offers you full service in the form of advice, on-site installation 
assistance, training, etc. We will be pleased to inform you 
about our possibilities to support you purposefully. 
In the event of inquiries pertaining to maintenance, repairs 
and spare parts, we require model specific data to enable us 
to clearly identify the components of your pump / system. 
Therefore, always indicate the part, model and series number 
of your pump / system.

 

Содержание HTL 101

Страница 1: ...fications User Manual OperationInstructions 2 1A 39002 B07 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Hydraulic Operated Lubrication Pump HTL 101 Flange Model 6131...

Страница 2: ...6227 33 0 Fax 49 6227 33 259 All rights reserved Any duplication of this User Manual in its entirety or in part by whatever means is prohibited without the prior consent in writing of Lincoln GmbH Sub...

Страница 3: ...e 6 Disposal 6 Exclusion of Liability 6 Installation 6 Installation and Maintenance of Hydraulic Hoses 6 Description 7 The Pump Model HTL 101 7 Working Method 8 Adjustment and Operation 8 Basic Adjust...

Страница 4: ...or sequence of contents Procedural instruction User s Responsibility To ensure the safe operation of the unit the user is responsi ble for the following 1 The pump system shall be operated only for th...

Страница 5: ...umps model HTL 101 are designed with state of the art technology can be assembled for safe operation Incorrect use may result in bearing damage caused by under or over lubrication Modifications or alt...

Страница 6: ...ion 1013A94 ATTENTION Before installing or disassembling the lubrication pump HTL 101 ensure that the hydraulic system of the carrier unit the supply to the lubrication pump is depres surized It is fo...

Страница 7: ...system of the carrier continuously delivers lubricant to the lubrication point while the hydraulic unit is in operation and stops when the hydraulic flow stops The lubricant quantity is adjustable vi...

Страница 8: ...lutch The pump element is thereby actuated and delivers lubricant The flow quantity of the hydraulic oil can be adjusted via the regulating throttle valve item 12 Fig 1 page 7 thereby adjusting the ou...

Страница 9: ...tlet connection is used for lubricant delivery the pressure relief valve must be fitted to the upper outlet connec tion 7 Pressure relief valve 9 Eccentric shaft Pump Element 4349a02 Fig 5 Pump Elemen...

Страница 10: ...42 37609 2 1 Closure cap 2 Cartridge 3 Follower plate First insertion of cartridge 6135b05 Fig 8 Insert cartridge into the lubrication pump HTL 101 15 Closure plug Lightly grease the inner o ring Remo...

Страница 11: ...new cartridge hand tightly in the housing The pump is ready for operation again 6001a02 NOTE If afterwards the pump does not dispense lubricant immediately vent the housing see paragraph vent housing...

Страница 12: ...itting Connections Oil Pressure P M 16 x 1 5 mm Oil Return R M 16 x 1 5 mm Lubricant outlet G 1 4 6001a02 1 NOTE The minimum operating temperature de pends on the pumpability of the lubricants For Lin...

Страница 13: ...ions 2 1A 39002 B07 Page 13 of 24 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Technical Data continuation Dimensions 6139b05 and 6138b05 Fig 12 Dimensions of the Hy...

Страница 14: ...GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Technical Data continuation Dimensions continuation 6413b05 Fig 13 Flange dimensions Hydraulic Circuit 4442a02 Fig 14 Hydraulic...

Страница 15: ...m The throttle valve is provided with notches whereby 16 notches correspond to one complete rotation of the throt tle The output results from the throttle revolutions and the use of the use of a pump...

Страница 16: ...tity too low Cause Remedy Throttle not adjusted correctly Turn the throttle anticlockwise by 1 to 2 notches more lubricant will flow out see Fig 3 Fault Lubricant quantity too high Cause Remedy Thrott...

Страница 17: ...Subject to modifications User Manual OperationInstructions 2 1A 39002 B07 Page 17 of 24 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Note...

Страница 18: ...ns Subject to modifications 2 1A 39002 B07 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Components and Parts List Components with tension spring 4439f05 Fig 16 Compo...

Страница 19: ...35 14343 5 7 Housing cover assy 1 542 34079 4 7 1 Hex head screw M6 x 18 C 4 201 13668 1 7 2 Shim St A 6 4 C 4 209 13011 5 7 3 Package ring 12 x 30 x 7 1 220 12229 8 7 4 Bearing 1 250 14064 6 7 5 Seal...

Страница 20: ...ns Subject to modifications 2 1A 39002 B07 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Components and Parts List Components with tension spring 4439p05 Fig 17 Compo...

Страница 21: ...35 14343 5 7 Housing cover assy 1 542 34079 4 7 1 Hex head screw M6 x 18 C 4 201 13668 1 7 2 Shim St A 6 4 C 4 209 13011 5 7 3 Package ring 12 x 30 x 7 1 220 12229 8 7 4 Bearing 1 250 14064 6 7 5 Seal...

Страница 22: ...DN 6 x 470 DKOS DKOS 8 Zn01 470 HD DN 6 2040 N 04V02 666 34169 5 DN 6 x 480 DKOS DKOS 8 Zn01 480 HD DN 6 2040 N 04V02 666 34169 6 DN 6 x 490 DKOS DKOS 8 Zn01 490 HD DN 6 2040 N 04V02 666 34169 7 DN 6...

Страница 23: ...zione Angewendete harmonisierte Normen insbesondere Applied harmonized standards in particular Normes harmonis es notamment Norme armonizzate applicate in particolare Standards EN ISO 12100 1 EN ISO 1...

Страница 24: ...ne Lincoln Way St Louis MO 63120 1578 USA Phone 1 314 679 4200 Fax 1 800 424 5359 Lincoln GmbH Heinrich Hertz Stra e 2 8 69190 Walldorf Germany Tel 49 6227 33 0 Fax 49 6227 33 259 Lincoln Industrial C...

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