Appendix B
B-3
STT WAVE SHAPING PRINCIPLES
WAVE DESIGNER
27850060
BACKGROUND AMPS
PI
NCH AMPS
PEAK
AMPS
TAILOUT
T
1
T
2
T
3
T
5
T
6
T
7
T
0
FIGURE B-2. WELD DROPLET TRANSFER.
•
From time T
0
to T
1
:
Background current is a steady-state current level, between 50 and
(Background Current) 100 Amps that maintains an arc to form a weld bead.
•
From time T
1
to T
2
:
An arc voltage detector indicates that the arc is shorted; background
(Ball Time)
current is reduced for approximately 0.75 milliseconds.
•
From time T
2
to T
3
:
High current is applied to speed the transfer of molten metal to the
(Pinch)
weld puddle. A dV/dt calculation indicates when fuse separation is
about to occur; current is reduced to 50 Amps.
•
Time T
4
:
Fuse separation occurs at low current. Time T
4
is a function of
(Fuse Separation)
voltage, and not indicated on the amperage waveform.
•
From time T
5
to T
6
:
A period of high arc current that melts the electrode back.
(Plasma Boost)
•
From time T
6
to T
7
:
Arc current is reduced from Peak Amps to the Background current
(Plasma)
level.
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