Lincoln Electric VRTEX ENGAGE Скачать руководство пользователя страница 6

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SAFETY

VRTEX® ENGAGE™

ELECTROMAGNETIC

COMPATABILITY (EMC)

  

CONFORMANCE

Products displaying the CE mark are in conformity with European 

Community Council Directive of 15 Dec 2004 on the approximation of 

the laws of the Member States relating to electromagnetic compat-

ibility (04/108/EEC). It was manufactured in conformity with a national 

standard that implements a harmonized standard: EN 61326-1 

Electromagnetic Compatibility (EMC) Product Standard for Electrical 

Equipment. It is for use with other Lincoln Electric equipment. It is 

designed for industrial and professional use.

INTRODUCTION

All electrical equipment generates small amounts of electromagnetic 

emission. Electrical emission may be transmitted through power lines or 

radiated through space, similar to a radio transmitter. When emissions 

are received by other equipment, electrical interference may result. 

Electrical emissions may affect many kinds of electrical equipment; 

other nearby welding equipment, radio and TV reception, numerical 

controlled machines, telephone systems, computers, etc. Be aware that 

interference may result and extra precautions may be required when a 

welding power source is used in a domestic establishment.

INSTALLATION AND USE

The user is responsible for installing and using the welding equipment 

according to the manufacturer’s instructions. If electromagnetic 

disturbances are detected then it shall be the responsibility of the 

user of the welding equipment to resolve the situation with the 

technical assistance of the manufacturer. In some cases this remedial 

action may be as simple as earthing (grounding) the welding circuit, 

see Note. In other cases it could involve construction of an electro-

magnetic screen enclosing the power source and the work complete 

with associated input filters. In all cases electromagnetic disturbances 

must be reduced to the point where they are no longer troublesome.

Note:  The welding circuit may or may not be earthed for safety reasons accord-

ing to national codes. Changing the earthing arrangements should only be 
authorized by a person who is competent to access whether the changes 
will increase the risk of injury, e.g., by allowing parallel welding current 
return paths which may damage the earth circuits of other equipment.

ASSESSMENT OF AREA

Before installing welding equipment the user shall make an 

assessment of potential electromagnetic problems in the surrounding 

area. The following shall be taken into account:

  a.  other supply cables, control cables, signaling and telephone cables; 

above, below and adjacent to the welding equipment;

  b.  radio and television transmitters and receivers;
  c.  computer and other control equipment;
  d.  safety critical equipment, e.g., guarding of industrial equipment;
  e.  the health of the people around, e.g., the use of pacemakers and 

hearing aids;

  f.  equipment used for calibration or measurement
  g.   the immunity of other equipment in the environment. The user 

shall ensure that other equipment being used in the environment is 
compatible. This may require additional protection measures;

  h.  the time of day that welding or other activities are to be carried out.

The size of the surrounding area to be considered will depend on the 

structure of the building and other activities that are taking place. The 

surrounding area may extend beyond the boundaries of the premises.

METHODS OF REDUCING EMISSIONS

Mains Supply

Welding equipment should be connected to the mains supply 

according to the manufacturer’s recommendations. If interference 

occurs, it may be necessary to take additional precautions such 

as filtering of the mains supply. Consideration should be given 

to shielding the supply cable of permanently installed welding 

equipment, in metallic conduit or equivalent. Shielding should be 

electrically continuous throughout its length. The shielding should be 

connected to the welding power source so that good electrical contact 

is maintained between the conduit and the welding power source 

enclosure.

Maintenance of the Welding Equipment

The welding equipment should be routinely maintained according 

to the manufacturer’s recommendations. All access and service 

doors and covers should be closed and properly fastened when the 

welding equipment is in operation. The welding equipment should not 

be modified in any way except for those changes and adjustments 

covered in the manufacturers instructio ns. In particular, the spark 

gaps of arc striking and stabilizing devices should be adjusted and 

maintained according to the manufacturer’s recommendations.

Welding Cables

The welding cables should be kept as short as possible and should be 

positioned close together, running at or close to floor level.

Equipotential Bonding

Bonding of all metallic components in the welding installation and 

adjacent to it should be considered. However, metallic components 

bonded to the work piece will increase the risk that the operator 

could receive a shock by touching these metallic components and the 

electrode at the same time. The operator should be insulated from all 

such bonded metallic components.

Earthing of the Workpiece

Where the workpiece is not bonded to earth for electrical safety, not 

connected to earth because of its size and position, e.g., ships hull 

or building steelwork, a connection bonding the workpiece to earth 

may reduce emissions in some, but not all instances. Care should be 

taken to prevent the earthing of the work piece increasing the risk 

of injury to users, or damage to other electrical equipment. Where 

necessary, the connection of the workpiece to earth should be made 

by a direct connection to the work piece, but in some countries where 

direct connection is not permitted, the bonding should be achieved by 

suitable capacitance, selected according to national regulations.

Screening and Shielding

Selective screening and shielding of other cables and equipment 

in the surrounding area may alleviate problems of interference. 

Screening of the entire welding installation may be considered for 

special applications. 

1 Portions of the preceding text are contained in EN 60974-10: “Electromagnetic 

Compatibility (EMC) product standard for arc welding equipment.”  

Содержание VRTEX ENGAGE

Страница 1: ...er your machine www lincolnelectric com register Authorized Service and Distributor Locator www lincolnelectric com locator For use with machines having Code Numbers 12497 12498 12499 12500 Save for f...

Страница 2: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Страница 3: ...rs and devices in position and in good repair Keep hands hair clothing and tools away from V belts gears fans and all other moving parts when starting operating or repairing equipment 1 e In some case...

Страница 4: ...to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with su...

Страница 5: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Страница 6: ...nvironment is compatible This may require additional protection measures h the time of day that welding or other activities are to be carried out The size of the surrounding area to be considered will...

Страница 7: ...to capture welding fume at or near the arc and filter contaminants out of the air The ventilation or exhaust needed for your application depends upon many factors such as Workspace volume Workspace c...

Страница 8: ...rge from the AWS website at http www aws org Supplemental Information Not listed Nuisance value maximum is 10 milligrams per cubic meter PEL value for iron oxide is 10 milligrams per cubic meter TLV v...

Страница 9: ...PPP NOTES VRTEX ENGAGE...

Страница 10: ...Powering ON B 1 Powering OFF B 1 End User License Agreement B 1 To Enter Instruction Mode B 2 Weldometer B 3 Reset Trip B 3 Save To File B 3 Options B 3 Update B 4 Update Software B 4 Update Configura...

Страница 11: ...ER Screen B 15 Discontinuity Indicator B 15 Score B 15 Technique Parameters B 16 Pass Number B 17 Travel Direction B 17 Bead Render B 17 Student Report B 17 Select Group Screen B 18 Select Lesson Scre...

Страница 12: ..._P NOTES VRTEX ENGAGE...

Страница 13: ...ELY INPUT VOLTAGE INPUT CURRENT PROTECTIVE GROUND WARNING or CAUTION Documentation must be con sulted in all cases where this symbol is displayed Explosion Dangerous Voltage Shock Hazard GRAPHIC SYMBO...

Страница 14: ...he machine LIFTING Use case handles to carefully lift the VRTEX Engage SAFETY PRECAUTIONS Do not place objects on the machine Handle the GMAW device with care When not in use it should be placed in th...

Страница 15: ...r on a large metal surface Having these types of objects in the area can cause interference and result in increased jitter and or distortion in the motion tracking For best results do not install VRTE...

Страница 16: ...LLATION VRTEX ENGAGE HARDWARE OVERVIEW 1 Touchscreen monitor 2 GMAW gun 3 Speakers 4 USB port 5 VGA plug 6 Welding area 7 Green circular button 8 Fused power switch 4 6 5 7 1 8 2 3 Figure A 2 Hardware...

Страница 17: ...the monitor screen 1 The wire feed speed icon allows the user to input wire feed speed 2 The voltage dial icon allows the user to input the welding voltage This dial also allows input of trim values...

Страница 18: ...Figure B 5 3 To continue follow the on screen instructions 4 Select the license info icon 5 Select the End User License Agreement EULA icon on white arrows 6 The license agreement is available to rea...

Страница 19: ...es both T joints and practice plates Gas tracks how much virtual gas has been used Consumables tracks the cumulative weight of each type of virtual consumable used It also displays how many virtual el...

Страница 20: ...that are enabled or operational on the VRTEX Engage training system and the MAC Address of the machine See Figure B 10 The License screen also shows Reserved spots which can be loaded with future enha...

Страница 21: ...tolerance editor as not to reflect unrealistic welding situations CHOOSE TOLERANCE SETUP Displays the list of all tolerance settings currently stored on the unit All units ship with default settings...

Страница 22: ...ename brings the user to a keyboard screen where the name of the current file can be changed USB EDIT This menu relates only to the files on the USB memory device If there is a file name currently lis...

Страница 23: ...ity TOLERANCES GAS SCREEN This screen allows for the modification of See Figure B 17 Gas Mixture Selected Gas Flow Rate TOLERANCES WELDING TECHNIQUE PARAMETERS SCREEN This screen allows the modificati...

Страница 24: ...f from the ideal position the student can place the electrode before it results in a misplaced weld TOLERANCES WHIP AND TRAVEL SPEED SCREEN This screen allows for the modification of technique paramet...

Страница 25: ...left corner of the screen allows the user to access the Instructor Mode with additional information and set up pages See Operation Instructor Mode Weldometer Tolerance Editor Options Update License In...

Страница 26: ...enu appears asking the user if they are sure that they want to shut down the system This prompt prevents the user from accidentally shutting down the system If the user selects Yes the VRTEX Engage wi...

Страница 27: ...the user will be given the choice of material thickness to choose from See Figure B 25 PROCESS SELECTION SCREEN This screen allows the user to select the welding processes See Figure B 26 To change t...

Страница 28: ...ire feed speed dial The display above the dial indicates the setting The user changes the voltage by rotating the voltage dial The display above the dial indicates the setting Some processes may not a...

Страница 29: ...ction menu icon has the following options Quench Cheater Lens Off 1 25X 1 5X 1 75X 2X Travel Speed Visual Cue AIM Travel Work Angles Visual Cue CTWD Contact To Work Distance Visual Cue Trim These opti...

Страница 30: ...that this is a quick way to start over on the same configuration and process but that it will remove all passes from the coupon and the graphs on the LASER screen WHITE SCREEN SELECT ARROWS Touching...

Страница 31: ...n indicating these discontinuities For example too long an arc length will cause porosity Potential discontinuities include Incomplete Fusion Penetration Slag Inclusion Porosity Undercut Poor Bead Pla...

Страница 32: ...representing the bottom of the coupon and the top representing the top of the coupon The graph also shows how close the parameter was to the ideal value The ideal value is indicated by the red line lo...

Страница 33: ...the pipe at that point PASS NUMBER The pass number is displayed on the left center of the screen To change the pass being viewed touch the arrow icons TRAVEL DIRECTION The travel direction is located...

Страница 34: ...lesson is displayed the user can select the Continue icon to proceed to the Lesson Overview Screen LESSON OVERVIEW SCREEN The lesson overview screen offers an explanation of the selected lesson and al...

Страница 35: ...r screen 1 The wire feed speed icon allows the user to input wire feed speed 2 The voltage dial icon allows the user to input the welding voltage This dial also allows input of trim values when pulse...

Страница 36: ...ect the weld process and select the Continue icon See Figure B 56 5 Select the welding environment Power Plant Ironwork Motorsports and select Continue icon See Figure B 57 6 Select the gas mixture an...

Страница 37: ...to adjust the settings accordingly See Figure B 61 9 When the environment screen appears tap the screen to skip to welding See Figure B 62 10 Using the GMAW gun and the weld area begin welding See Fi...

Страница 38: ...finished select the Menu icon and choose the appropriate action Replay Mode Save Weld To USB Change Process Change Coupon Type Logout Confirm the selection by selecting Yes See Figure B 66 Figure B 6...

Страница 39: ...tinue icon See Figure B 69 4 Using the on screen keyboard enter the users last name and select the Continue icon See Figure B 70 5 Using the on screen keyboard enter the username and select the Contin...

Страница 40: ...le information 9 Using the on screen keyboard enter the username and select the Continue icon See Figure B 75 10 Using the on screen keyboard enter the password and select the Continue icon See Figure...

Страница 41: ...See Figure B 80 Read the on screen instructions and tap the screen to begin the lesson The instructions for this lesson Fist Person Safety are as follows 1 Tap to equip PPE 2 Tap Weld when ready to we...

Страница 42: ...pection 1 will be completed by performing a safety inspection of the workplace including removing all workplace hazards white outlined objects and replacing incorrect personal protection equipment PPE...

Страница 43: ...weld procedure specification WPS to assemble and position the coupon and demonstrate the bead type As the user completes each portion of the lesson select the Go icon to continue to the next portion...

Страница 44: ...st of reading the Weld Procedure Specification WPS and applying the correct settings to Lincoln welding equipment As the user completes each portion of the lesson select the Go icon to continue to the...

Страница 45: ...Continue icon See the WPS Book for the correct settings 37 Using the on screen icons set the polarity wire feed speed and voltage See Figure B 103 Select the Continue icon See the WPS Book for the cor...

Страница 46: ...ed select the Go To Lesson View icon to continue See Figure B 108 42 The lesson overview screen will now be displayed and the progress will be updated to reflect the user progress See Figure B 109 Sel...

Страница 47: ...n green for a correct choice and red for a incorrect choice See Figure B 112 46 When the lesson is completed the score will be displayed on the screen Select the continue icon See Figure B 113 47 The...

Страница 48: ...NOTES VRTEX ENGAGE...

Страница 49: ...C 1 ACCESSORIES VRTEX ENGAGE There are no options or accessories available at this time for the VRTEX Engage...

Страница 50: ...NOTES VRTEX ENGAGE...

Страница 51: ...damaged by poking it with any object other than the pad of your finger Use care when cleaning screen Use only a soft dry cloth cotton or flannel Avoid chemicals and solvents alcohol benzine acidic or...

Страница 52: ...NOTES VRTEX ENGAGE...

Страница 53: ...AUTION WARNING This Troubleshooting Guide is provided to help you locate and repair possible machine malfunctions Simply follow the three step procedure listed below Step 1 LOCATE PROBLEM SYMPTOM Look...

Страница 54: ...device is not plugged into the USB port or if there is not available memory on the USB memory device the students reports will not be saved Previous weld pass data is not accessible on the LASER scre...

Страница 55: ...n allows for multiple pass welding The VRTEX Engage does not start up when the when the green circular button is pressed 1 Make sure the correct input power is being applied to the machine 2 Verify fu...

Страница 56: ...13640 18 502D 502C 502A 501C TERMINAL BLOCKS GREEN ON SWITCH S28157 10 801A 701A 502B 601A T1 L1 A1 A2 701C USB0 POWER CABLE 801B INPUT RELAY S28157 46 GRAPHICS CARD DVI1 USB1 GREEN AUDIO OUT USB10 US...

Страница 57: ...bles beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements Subject to Change This information is accurate to the be...

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