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ii

SAFETY

ii

ARC RAYS can burn.

4.a. Use a shield with the proper filter and cover

plates to protect your eyes from sparks and
the rays of the arc when welding or observing
open arc welding. Headshield and filter lens
should conform to ANSI Z87. I standards.

4.b. Use suitable clothing made from durable flame-resistant

material to protect your skin and that of your helpers from
the arc rays.

4.c. Protect other nearby personnel with suitable, non-flammable

screening and/or warn them not to watch the arc nor expose
themselves to the arc rays or to hot spatter or metal.

ELECTRIC SHOCK can
kill.

3.a. The electrode and work (or ground) circuits

are electrically “hot” when the welder is on.
Do not touch these “hot” parts with your bare
skin or wet clothing. Wear dry, hole-free

gloves to insulate hands.

3.b. Insulate yourself from work and ground using dry insulation.

Make certain the insulation is large enough to cover your full
area of physical contact with work and ground.

In addition to the normal safety precautions, if welding
must be performed under electrically hazardous
conditions (in damp locations or while wearing wet
clothing; on metal structures such as floors, gratings or
scaffolds; when in cramped positions such as sitting,
kneeling or lying, if there is a high risk of unavoidable or
accidental contact with the workpiece or ground) use
the following equipment:

• Semiautomatic DC Constant Voltage (Wire) Welder.
• DC Manual (Stick) Welder.
• AC Welder with Reduced Voltage Control.

3.c. In semiautomatic or automatic wire welding, the electrode,

electrode reel, welding head, nozzle or semiautomatic
welding gun are also electrically “hot”.

3.d. Always be sure the work cable makes a good electrical

connection with the metal being welded. The connection
should be as close as possible to the area being welded.

3.e. Ground the work or metal to be welded to a good electrical

(earth) ground.

3.f. Maintain the electrode holder, work clamp, welding cable and

welding machine in good, safe operating condition. Replace
damaged insulation.

3.g. Never dip the electrode in water for cooling.

3.h. Never simultaneously touch electrically “hot” parts of

electrode holders connected to two welders because voltage
between the two can be the total of the open circuit voltage
of both welders.

3.i. When working above floor level, use a safety belt to protect

yourself from a fall should you get a shock.

3.j. Also see Items 6.c. and 8.

FUMES AND GASES
can be dangerous.

5.a. Welding may produce fumes and gases

hazardous to health. Avoid breathing these
fumes and gases.When welding, keep
your head out of the fume. Use enough
ventilation and/or exhaust at the arc to keep

fumes and gases away from the breathing zone. 

When

welding with electrodes which require special
ventilation such as stainless or hard facing (see
instructions on container or MSDS) or on lead or
cadmium plated steel and other metals or coatings
which produce highly toxic fumes, keep exposure as
low as possible and below Threshold Limit Values (TLV)
using local exhaust or mechanical ventilation. In
confined spaces or in some circumstances, outdoors, a
respirator may be required. Additional precautions are
also required when welding on galvanized steel.

5.b. Do not weld in locations near chlorinated hydrocarbon vapors

coming from degreasing, cleaning or spraying operations.
The heat and rays of the arc can react with solvent vapors to
form phosgene, a highly toxic gas, and other irritating prod-
ucts.

5.c. Shielding gases used for arc welding can displace air and

cause injury or death. Always use enough ventilation,
especially in confined areas, to insure breathing air is safe.

5.d. Read and understand the manufacturer’s instructions for this

equipment and the consumables to be used, including the
material safety data sheet (MSDS) and follow your
employer’s safety practices. MSDS forms are available from
your welding distributor or from the manufacturer.

5.e. Also see item 1.b.

Mar ‘95

Содержание POWER WAVE F355I

Страница 1: ...hought ful operation on your part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT And most importantly think before you act...

Страница 2: ...WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of...

Страница 3: ...cal earth ground 3 f Maintain the electrode holder work clamp welding cable and welding machine in good safe operating condition Replace damaged insulation 3 g Never dip the electrode in water for coo...

Страница 4: ...vent the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic...

Страница 5: ...i s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pan t...

Страница 6: ...of the laws of the Member States relating to electromagnetic compatibility 89 336 EEC It was manufactured in conformity with a national standard that implements a harmonized is for use with other Linc...

Страница 7: ...ectromagnetic Compatibility EMC product standard for arc welding equipment 1 1 ELECTROMAGNETIC COMPATIBILITY EMC that are taking place The surrounding area may extend beyond the boundaries of the prem...

Страница 8: ...ation below for future reference This information can be found on your machine nameplate Product _________________________________________________________________________________ Model Number ________...

Страница 9: ...ntrols B 2 B 3 Nominal Procedures B 3 Fringe Procedures B 3 Making a Weld B 3 Welding Adjustment B 3 Constant Voltage Welding B 4 Pulse Welding Pulse on Pulse GMAW B 4 Power Mode B 5 _________________...

Страница 10: ...rackets 21 06 535mm Voltage 380 400 415 Phases 3 3 3 300Amps 32Volts 100 23 22 22 350Amps 34Volts 60 28 27 26 Line Cord 10mm2 10mm2 10mm2 Fuse size 40A 40A 40A POWER WAVE F355i INPUT CURRENT OUTPUT CA...

Страница 11: ...mm beyond the equipment on all sides STACKING POWER WAVE F355i can not be stacked TILTING Place the machine directly on a secure level surface or on a recommended undercarriage The machine may topple...

Страница 12: ...ad 21 see Work Voltage Sensing in the following paragraph A 3 INSTALLATION POWER WAVE F355i CE A 3 OUTPUT CABLES CONNECTIONS AND LIMITATIONS Connect a work lead of sufficient size and length between t...

Страница 13: ...speed high torque gear is installed on the feeder To change Gear ratio see Power Feed 10 R Instruction Manual A 4 INSTALLATION POWER WAVE F355i CE A 4 Enable the voltage sense leads as follows TABLE...

Страница 14: ...front access panel Adjust the DIP switches as necessary Replace the panel and screws and restore power Control Board DIP Switch switch 1 Object Instance LSB 1 see table 1 switch 2 Object Instance MSB...

Страница 15: ...for two or more guns from only one regulator If an anti spatter system is in use then each gun must have its own anti spatter system I O RECEPTACLE SPECIFICATIONS 14 Pin Robotic Wire Feeder Connector...

Страница 16: ...with multiple welding procedures typically including GMAW GMAW P and FCAW for a variety of materials including mild steel stainless steel cored wires and aluminum The POWER WAVE F355i CE is recommend...

Страница 17: ...r power is turned on or if the system configuration is changed during operation Non recoverable system fault If the PS Status light is flashing any combination of red and green errors are present in t...

Страница 18: ...is if at all MAKING A WELD The serviceability of a product or structure utiliz ing the welding programs is and must be the sole responsibility of the builder user Many variables beyond the control of...

Страница 19: ...current for a soft arc good for out of position welding See Figure B 3 FIGURE B 3 Current Time CURRENT WAVE FORM PULSE PULSE WELDING Pulse welding procedures are set by controlling an overall arc len...

Страница 20: ...de two variables need to be set Wire Feed Speed Power Mode Trim Setting up a Power Mode procedure is similar to set ting a CV MIG procedure Select a shielding gas appropriate for a short arc process F...

Страница 21: ...K1796 Coaxial Welding Cable Requires Adapter K2176 1 K2176 1 Twist mate to Lug Adapters Welding Cable Connectors K852 70 1 0 2 0 CABLE K852 95 2 0 3 0 CABLE COMPATIBLE LINCOLN EQUIPMENT Power Feed 10...

Страница 22: ...weld performance To ensure optimal performance the calibration of output Voltage and Current should be checked yearly CALIBRATION SPECIFICATION Output Voltage and Current are calibrated at the fac to...

Страница 23: ...SIBLE CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause gener...

Страница 24: ...nking Green Alternating Green and Red Steady Red Blinking Red Meaning System OK Power source communicating normal ly with wire feeder and its components Occurs during a reset and indicates the POWER W...

Страница 25: ...g Software Contact the Service Department for instructions on reloading the Welding Software Excessive Primary current present May be related to a short in the main transformer or output rectifier Low...

Страница 26: ...an etc 1 Contact your local authorized Lincoln Electric Field Service facility for technical assis tance 1 Make certain that fuses or breakers are properly sized See Installation section of this manua...

Страница 27: ...ned After machine has cooled reduce load duty cycle or both Check for material blocking intake or exhaust louvers 3 DC Bus PC board thermostat has opened check for excessive load on 40VDC supply 1 Inp...

Страница 28: ...exceeded and the machine has phased back to protect itself 2 Adjust procedure or reduce load to lower current draw from the machine 1 Input voltage may be too low limiting output capability of the pow...

Страница 29: ...played on the Power Feed 10 vs actual current measured via exter nal meter 5 Check the actual voltage dis played on the Power Feed 10 vs actual voltage measured via exter nal meter 6 Check the actual...

Страница 30: ...80 415V H5 H6 H2 H3 H4 AUXILIARY TRANSFORMER H1 7 2 3 8 9 4 6 1 5 10 11 12 13 14 15 16 609 602 611 607 901 903 804 903 2 3 1 6 5 4 7 8 802 806 801 BRIDGE INPUT _ A B F C D _ 901 P R I IN P R I O U T P...

Страница 31: ...FORMER H1 7 2 3 8 9 4 6 1 5 10 11 12 13 14 15 16 609 602 611 607 901 903 804 903 2 3 1 6 5 4 7 8 802 806 801 BRIDGE INPUT _ A B F C D _ 901 P R I IN P R I O U T P R I O U T P R I IN S E C OUTPUT RECTI...

Страница 32: ...tem Electrode Positive CV Pulse Configuration shown SEE SECTION A 4 Power Wave Power Feed Wire Feeder Interconnections POWER WAVE F355i COMMUNICATION INTERFACE OPTIONAL K2436 1 NOT ON CODES 10997 OR B...

Страница 33: ...F 4 DIMENSION PRINT F 4 POWER WAVE F355i CE M19982 A 14 64 40 10 06 17 20 25 15 27 60 3 37 81 51...

Страница 34: ...NOTES POWER WAVE F355i CE...

Страница 35: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Страница 36: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Страница 37: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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