Lincoln Electric POWER WAVE F355I Скачать руководство пользователя страница 31

F-2

DIAGRAMS

F-2

POWER WAVE F355i

 (CE)

NOTE:  This diagram is for reference only.   It may not be accurate for all machines covered by this manual.  The specific diag

ram for a particular code is pasted inside

the machine on one of the enclosure panels.  If the diagram is illegible, write to the Service Department for a replacement.  G

ive the equipment code number.

W

IRI

NG DI

AGRAM  POWER W

AVE F

35

5i FOR CODE 11252

NOTE

S:

N.

A.

  S

IN

CE

 COM

PON

ENT

S OR

 C

IR

CU

ITR

Y OF 

PR

INT

ED

 C

IR

CU

IT 

BO

AR

D M

AY

 C

HA

NGE

 W

ITHOUT

 AFFE

CTING

   

   

   TH

INT

ER

CH

ANG

EA

BI

LITY

 OF 

A COM

PL

ET

E BO

AR

D,

 TH

IS

 D

IAGR

AM M

AY

 NOT

 SHO

W

 TH

EX

ACT

   

   

   COM

PON

ENT

S OR

 C

IR

CU

ITR

Y H

AV

ING

 A

 COMMON

 CO

DE

 N

UMB

ER

.

N.

B.

   

PL

AC

E "

A"

 L

EAD

 ON

 A

PPRO

PR

IAT

E CO

NN

ECT

ION

 FOR

 IN

PUT

 VOLT

AG

E.

 CO

NN

ECT

ION

 SHO

W

IS

 FOR

   

   

    550

-575

V O

PER

ATIO

N.

 (P

W

 F355i

 C

E H

AS

 380

-415

 V

 CO

NN

ECT

ION

)

N.

C.

   L

EAD

S A1

, B1

, C1

 AR

E P

ART

 OF T

HE

 IN

PUT

 PO

W

ER

 L

IN

E FI

LTER

 &

 IT 

IS

 PR

ES

ENT

 ONL

Y ON

 P

W

 F355i

 C

E.

N.

D.

   TE

RMIN

AL

 BLOC

K PR

ES

ENT

 ONL

Y ON

 P

W

 F355i

 C

E.

N.

E.

   ON

 P

W

 F355i

 C

E, MOV'

s AR

IN

 TH

IN

PUT

 PO

W

ER

 L

IN

E FI

LTER

.

N.F

.  

 TORO

ID

 ON

 GRO

UND

 L

EAD

 PR

ES

ENT

 ONL

Y ON

 P

W

 F355i

 C

E.

EL

EC

TR

IC

AL

 S

YM

BO

LS

 PER

 E

15

37

2

1

6

12

CONN

EC

TOR CA

VIT

Y NUM

BE

RING S

EQU

EN

CE

(VI

EW

ED FROM

 COMPONE

NT SID

E OF BOAR

D)

J4, J43

1

7

J8,

J20,J21, J47, J84

4

8

1

5

J9, J42, J83

3

6

1

4

J2,J5,J11, J22, J41, J46, J81,

J82

2
1

4
3

J52, J86

6

5

10

1

J1,J6,J7, J85, J87

8

16

1

9

BASE

CASE FRONT

PR

OTECTIV

E BONDING 

CIRCUIT

J10

A,

J10

B

LEGE

ND

    

    

   

 A

LL

 M

AC

HI

NES

    

    

   

 O

PTIO

N

    

    

   

 C

OM

PO

NE

NT

 O

UT

LIN

E

FAN

FRON

T VIEW O

MACHIN

E

MAIN TRANSFORMER

20

5

20

1

H5

H4

X3

X2

3

2

6

A

20

4

A

A

20

8

B

REA

R O

F M

ACH

INE

X4

X1

SE

C

RIGHT SIDE OF MACHIN

E

7

( 380

-575VAC POSI

TION

 )

CONTRO

L

BOARD

2

3

4

1

1

5

40

3A

40

2

40

1A

40

8

40

5

41

0

41

1

41

2

40

7

7

2
3

8
9

4

6

1

10

5

11
12

2

3

4

1

502

503

102

0

10

02

H1

R

TP1

TP3

A

B

TP2

W

20

5

20

6

20

3

20

8

+

20

1

20

4

20

2

20

7

32

00/

300

C2,C4

xxxxxxx

20

9

SWITCH

20

7

20

9

H6

57

5V

550

-

460V

440-

380

-

41

5V

H5

H6

H2

H3

H4

 AU

XILIARY

TRANSFORMER

H1

7

2

3

8

9

4

6

1

5

10

11

12

13

14

15

16

609

602

611

607

901

903

804

903

2

3

1

6

5

4

7

8

802 806 801

BRI

DGE

INP

UT

_

+

A

B

F

C

D

_

901

PR

I-IN

PR

I-O

UT

PR

I-O

UT

PR

I-IN

SE

C

OUTPUT RE

CTIFIER

CU

RR

ENT

TRANS

DU

CE

R

50

4

50

5

CHOKE

INP

UT

(N

)W

40

6

612

608

4

3

2

1

42V

COM

 1

115V

16

15

71

5

71

6

615

616

61

5

60

7

61

1

61

2

32

00/30

0

C1,C3

+

CONTRO

L

RE

CTIFIER

41

65

24

00/80

+

C5

42

~

~

66

-

+

610

605

5

32

8

J21

3

1

J20

1

2

3

6

5

4

2

60

8

60

5

61

6

61

0

65B

66B

J9

0

CB3

S N U B B E R

X2

X4

20

40

SN

B

1

2

2

10

10

10

01

6

71

5

71

6

7

8

6

5

10

20

10

10

10

01

10

02

4

12

3

FAN

J22

COM

 2

7

84

60

9

60

2

503

xxxxxxx

506

802

804

801

806

505

J11

J10B

J10A

J8

J9

J7

J6

J1

J5

J4

_

+

90

3B

R1

90

1B

4
3

1

2

251

254

253

J2

N.

B.

6

2
3

7
8

4

1

9

5

10

J3

13

25

14

1

40

5

47

5

47

7

40

6

40

1 40

2

40

3

40

8

41

0

41

2

41

1

J43

J41

J42

POWER

6
5

12
11

4
3
2

10

9
8
7

1

1

1

2

2

3

3

4

4

5

6

40

7

153B

1104

1103

21

2 B

2 W

1 B

1 W

8

7

4

3

2 B

2 W

1 B

1 W

RE

D/

GR

EE

N

ST

AT

US

LE

D

YE

LLO

W

TH

ER

MA

L

LE

D

4

3

1

2

VO

LT

AG

E S

EN

SE

REC

EP

TAC

LE

504

FEED H

EA

D P.

C. BOA

RD

J81

J82

J83

J84

J85

J86

J87

2

3

4

1

2

3

4

1

2

3

4
1

5

6

2

3

1

6

5

4

7

8

16

6

2
3

7
8

4

1

9

5

10

8

15

14

13

12

11

10

9

7

65

4

32

1

16

8

15

14

13

12

11

10

9

7

65

4

32

1

31

42

COM1A

CB1

41

WI

RE

 F

EE

DE

R

REC

EP

TAC

LE

C

D

E

B

L

M

F

K

N

G

J

I

H

A

J47

J4

6

40

VDC BUS

 BO

ARD

2

3

1

6

5

4

7

8

4

3

1

2

65C

66C

65 66

477

475

51

52

xxxxxxx

502

66C

65C

BLACK

84

7

67B

67A

53

9

54

1

52

1

52

2

GND-A

21

3

2

4

1

51A

52A

GREEN

522

539

541

521

67A

(B

) R

(U

) B

G

886

880

880

886

53

54

L7

TO ROBO

TIC CONTRO

LLER

154A

L8

L3

~

~

-

+

~

401

A

11

04

11

03

R2

10

Y

40

1

40

3A

40

3

LE

FT SIDE OF MACHINE

253

254

251

J52

6A

15A

154B

153A

RED

BLACK

GRE

EN

WHITE

BLACK

RED

BLACK

WHITE

BLACK

BLACK

847

V

W

U

(G/

Y)

4

12

3

P22 (

TO SW

ITCHBOARD

)

 31

 32

FAN

FAN

FAN

P22A (T

O SW

ITCHBOARD

)

 31

 32

FAN

P22

1

2

3

4

J22A

FAN

FAN

FAN

1

4

12

3

 31A

FAN

1

 31B

63

2

 32A

CB

2

2.5A

PW

 F355i

PW

 F355i C

E

A1

B1

C1

E

D

C

B

A

153A

153B

154A

154B

51

51A

52

52A

67B

67C

67C

ARCLIN

K

REC

EP

TAC

LE

Y = 

YE

LLOW

W = WHIT

E

N = B

ROWN

U = B

LU

E

R = R

ED

G = 

GRE

EN

B =

 BL

AC

K

COLOR CODE:

TOP CE

NTER

PAN

EL

FAN SHROUD

G5375

 A.02

N.D.

N.F.

N.C.

N.E.

Содержание POWER WAVE F355I

Страница 1: ...hought ful operation on your part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT And most importantly think before you act...

Страница 2: ...WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of...

Страница 3: ...cal earth ground 3 f Maintain the electrode holder work clamp welding cable and welding machine in good safe operating condition Replace damaged insulation 3 g Never dip the electrode in water for coo...

Страница 4: ...vent the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic...

Страница 5: ...i s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pan t...

Страница 6: ...of the laws of the Member States relating to electromagnetic compatibility 89 336 EEC It was manufactured in conformity with a national standard that implements a harmonized is for use with other Linc...

Страница 7: ...ectromagnetic Compatibility EMC product standard for arc welding equipment 1 1 ELECTROMAGNETIC COMPATIBILITY EMC that are taking place The surrounding area may extend beyond the boundaries of the prem...

Страница 8: ...ation below for future reference This information can be found on your machine nameplate Product _________________________________________________________________________________ Model Number ________...

Страница 9: ...ntrols B 2 B 3 Nominal Procedures B 3 Fringe Procedures B 3 Making a Weld B 3 Welding Adjustment B 3 Constant Voltage Welding B 4 Pulse Welding Pulse on Pulse GMAW B 4 Power Mode B 5 _________________...

Страница 10: ...rackets 21 06 535mm Voltage 380 400 415 Phases 3 3 3 300Amps 32Volts 100 23 22 22 350Amps 34Volts 60 28 27 26 Line Cord 10mm2 10mm2 10mm2 Fuse size 40A 40A 40A POWER WAVE F355i INPUT CURRENT OUTPUT CA...

Страница 11: ...mm beyond the equipment on all sides STACKING POWER WAVE F355i can not be stacked TILTING Place the machine directly on a secure level surface or on a recommended undercarriage The machine may topple...

Страница 12: ...ad 21 see Work Voltage Sensing in the following paragraph A 3 INSTALLATION POWER WAVE F355i CE A 3 OUTPUT CABLES CONNECTIONS AND LIMITATIONS Connect a work lead of sufficient size and length between t...

Страница 13: ...speed high torque gear is installed on the feeder To change Gear ratio see Power Feed 10 R Instruction Manual A 4 INSTALLATION POWER WAVE F355i CE A 4 Enable the voltage sense leads as follows TABLE...

Страница 14: ...front access panel Adjust the DIP switches as necessary Replace the panel and screws and restore power Control Board DIP Switch switch 1 Object Instance LSB 1 see table 1 switch 2 Object Instance MSB...

Страница 15: ...for two or more guns from only one regulator If an anti spatter system is in use then each gun must have its own anti spatter system I O RECEPTACLE SPECIFICATIONS 14 Pin Robotic Wire Feeder Connector...

Страница 16: ...with multiple welding procedures typically including GMAW GMAW P and FCAW for a variety of materials including mild steel stainless steel cored wires and aluminum The POWER WAVE F355i CE is recommend...

Страница 17: ...r power is turned on or if the system configuration is changed during operation Non recoverable system fault If the PS Status light is flashing any combination of red and green errors are present in t...

Страница 18: ...is if at all MAKING A WELD The serviceability of a product or structure utiliz ing the welding programs is and must be the sole responsibility of the builder user Many variables beyond the control of...

Страница 19: ...current for a soft arc good for out of position welding See Figure B 3 FIGURE B 3 Current Time CURRENT WAVE FORM PULSE PULSE WELDING Pulse welding procedures are set by controlling an overall arc len...

Страница 20: ...de two variables need to be set Wire Feed Speed Power Mode Trim Setting up a Power Mode procedure is similar to set ting a CV MIG procedure Select a shielding gas appropriate for a short arc process F...

Страница 21: ...K1796 Coaxial Welding Cable Requires Adapter K2176 1 K2176 1 Twist mate to Lug Adapters Welding Cable Connectors K852 70 1 0 2 0 CABLE K852 95 2 0 3 0 CABLE COMPATIBLE LINCOLN EQUIPMENT Power Feed 10...

Страница 22: ...weld performance To ensure optimal performance the calibration of output Voltage and Current should be checked yearly CALIBRATION SPECIFICATION Output Voltage and Current are calibrated at the fac to...

Страница 23: ...SIBLE CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause gener...

Страница 24: ...nking Green Alternating Green and Red Steady Red Blinking Red Meaning System OK Power source communicating normal ly with wire feeder and its components Occurs during a reset and indicates the POWER W...

Страница 25: ...g Software Contact the Service Department for instructions on reloading the Welding Software Excessive Primary current present May be related to a short in the main transformer or output rectifier Low...

Страница 26: ...an etc 1 Contact your local authorized Lincoln Electric Field Service facility for technical assis tance 1 Make certain that fuses or breakers are properly sized See Installation section of this manua...

Страница 27: ...ned After machine has cooled reduce load duty cycle or both Check for material blocking intake or exhaust louvers 3 DC Bus PC board thermostat has opened check for excessive load on 40VDC supply 1 Inp...

Страница 28: ...exceeded and the machine has phased back to protect itself 2 Adjust procedure or reduce load to lower current draw from the machine 1 Input voltage may be too low limiting output capability of the pow...

Страница 29: ...played on the Power Feed 10 vs actual current measured via exter nal meter 5 Check the actual voltage dis played on the Power Feed 10 vs actual voltage measured via exter nal meter 6 Check the actual...

Страница 30: ...80 415V H5 H6 H2 H3 H4 AUXILIARY TRANSFORMER H1 7 2 3 8 9 4 6 1 5 10 11 12 13 14 15 16 609 602 611 607 901 903 804 903 2 3 1 6 5 4 7 8 802 806 801 BRIDGE INPUT _ A B F C D _ 901 P R I IN P R I O U T P...

Страница 31: ...FORMER H1 7 2 3 8 9 4 6 1 5 10 11 12 13 14 15 16 609 602 611 607 901 903 804 903 2 3 1 6 5 4 7 8 802 806 801 BRIDGE INPUT _ A B F C D _ 901 P R I IN P R I O U T P R I O U T P R I IN S E C OUTPUT RECTI...

Страница 32: ...tem Electrode Positive CV Pulse Configuration shown SEE SECTION A 4 Power Wave Power Feed Wire Feeder Interconnections POWER WAVE F355i COMMUNICATION INTERFACE OPTIONAL K2436 1 NOT ON CODES 10997 OR B...

Страница 33: ...F 4 DIMENSION PRINT F 4 POWER WAVE F355i CE M19982 A 14 64 40 10 06 17 20 25 15 27 60 3 37 81 51...

Страница 34: ...NOTES POWER WAVE F355i CE...

Страница 35: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Страница 36: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Страница 37: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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