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E-6

TROUBLESHOOTING

E-6

POWER WAVE F355i (CE)

Observe all Safety Guidelines detailed throughout this manual

TROUBLESHOOTING GUIDE

Observe Safety Guidelines

detailed in the beginning of this manual.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con-
tact your local authorized Lincoln Electric Field Service Facility for technical assistance.

PROBLEMS
(SYMPTOMS)

POSSIBLE

CAUSE

RECOMMENDED
COURSE OF ACTION

OUTPUT PROBLEMS

Machine often 

noodle welds

 (out-

put is limited to approximately 100
amps) when running a particular
procedure, especially a procedure
with high WFS.

Machine won

t produce full output.

For no apparent reason, the weld-
ing characteristics have changed.

The Power Wave is triggered to
weld, but there is no output.

1.Secondary current limit has been

exceeded, and the machine has
phased back to protect itself.

2. Adjust procedure or reduce load

to lower current draw from the
machine.

1. Input voltage may be too low,

limiting output capability of the
power source. Make certain that
the input voltage is proper,
according to the Rating Plate
located on the rear of the
machine.

2. Secondary current or voltage not

be properly calibrated. Check
values displayed on the Power
Feed 10/11 verses readings on
an external meter.

1. Check for proper Wire Feed

Speed setting. In CV MIG and
FCAW modes, check for proper
Voltage setting. In the MIG/MAG
pulse modes, check the Trim
setting. These controls are on
the wire feeder.

2. Check for proper shielding gas

mix and flow.

3. Check for loose or faulty weld

cables and cable connections.

1. Check for fault signals from the

I/O connector. Possible faults
are lack of water flow/ water flow
turned off.

If all recommended possible areas
of misadjustments have been
checked and the problem persists,

contact your local Lincoln
Authorized Field Service Facility.

Содержание POWER WAVE F355I

Страница 1: ...hought ful operation on your part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT And most importantly think before you act...

Страница 2: ...WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of...

Страница 3: ...cal earth ground 3 f Maintain the electrode holder work clamp welding cable and welding machine in good safe operating condition Replace damaged insulation 3 g Never dip the electrode in water for coo...

Страница 4: ...vent the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic...

Страница 5: ...i s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pan t...

Страница 6: ...of the laws of the Member States relating to electromagnetic compatibility 89 336 EEC It was manufactured in conformity with a national standard that implements a harmonized is for use with other Linc...

Страница 7: ...ectromagnetic Compatibility EMC product standard for arc welding equipment 1 1 ELECTROMAGNETIC COMPATIBILITY EMC that are taking place The surrounding area may extend beyond the boundaries of the prem...

Страница 8: ...ation below for future reference This information can be found on your machine nameplate Product _________________________________________________________________________________ Model Number ________...

Страница 9: ...ntrols B 2 B 3 Nominal Procedures B 3 Fringe Procedures B 3 Making a Weld B 3 Welding Adjustment B 3 Constant Voltage Welding B 4 Pulse Welding Pulse on Pulse GMAW B 4 Power Mode B 5 _________________...

Страница 10: ...rackets 21 06 535mm Voltage 380 400 415 Phases 3 3 3 300Amps 32Volts 100 23 22 22 350Amps 34Volts 60 28 27 26 Line Cord 10mm2 10mm2 10mm2 Fuse size 40A 40A 40A POWER WAVE F355i INPUT CURRENT OUTPUT CA...

Страница 11: ...mm beyond the equipment on all sides STACKING POWER WAVE F355i can not be stacked TILTING Place the machine directly on a secure level surface or on a recommended undercarriage The machine may topple...

Страница 12: ...ad 21 see Work Voltage Sensing in the following paragraph A 3 INSTALLATION POWER WAVE F355i CE A 3 OUTPUT CABLES CONNECTIONS AND LIMITATIONS Connect a work lead of sufficient size and length between t...

Страница 13: ...speed high torque gear is installed on the feeder To change Gear ratio see Power Feed 10 R Instruction Manual A 4 INSTALLATION POWER WAVE F355i CE A 4 Enable the voltage sense leads as follows TABLE...

Страница 14: ...front access panel Adjust the DIP switches as necessary Replace the panel and screws and restore power Control Board DIP Switch switch 1 Object Instance LSB 1 see table 1 switch 2 Object Instance MSB...

Страница 15: ...for two or more guns from only one regulator If an anti spatter system is in use then each gun must have its own anti spatter system I O RECEPTACLE SPECIFICATIONS 14 Pin Robotic Wire Feeder Connector...

Страница 16: ...with multiple welding procedures typically including GMAW GMAW P and FCAW for a variety of materials including mild steel stainless steel cored wires and aluminum The POWER WAVE F355i CE is recommend...

Страница 17: ...r power is turned on or if the system configuration is changed during operation Non recoverable system fault If the PS Status light is flashing any combination of red and green errors are present in t...

Страница 18: ...is if at all MAKING A WELD The serviceability of a product or structure utiliz ing the welding programs is and must be the sole responsibility of the builder user Many variables beyond the control of...

Страница 19: ...current for a soft arc good for out of position welding See Figure B 3 FIGURE B 3 Current Time CURRENT WAVE FORM PULSE PULSE WELDING Pulse welding procedures are set by controlling an overall arc len...

Страница 20: ...de two variables need to be set Wire Feed Speed Power Mode Trim Setting up a Power Mode procedure is similar to set ting a CV MIG procedure Select a shielding gas appropriate for a short arc process F...

Страница 21: ...K1796 Coaxial Welding Cable Requires Adapter K2176 1 K2176 1 Twist mate to Lug Adapters Welding Cable Connectors K852 70 1 0 2 0 CABLE K852 95 2 0 3 0 CABLE COMPATIBLE LINCOLN EQUIPMENT Power Feed 10...

Страница 22: ...weld performance To ensure optimal performance the calibration of output Voltage and Current should be checked yearly CALIBRATION SPECIFICATION Output Voltage and Current are calibrated at the fac to...

Страница 23: ...SIBLE CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause gener...

Страница 24: ...nking Green Alternating Green and Red Steady Red Blinking Red Meaning System OK Power source communicating normal ly with wire feeder and its components Occurs during a reset and indicates the POWER W...

Страница 25: ...g Software Contact the Service Department for instructions on reloading the Welding Software Excessive Primary current present May be related to a short in the main transformer or output rectifier Low...

Страница 26: ...an etc 1 Contact your local authorized Lincoln Electric Field Service facility for technical assis tance 1 Make certain that fuses or breakers are properly sized See Installation section of this manua...

Страница 27: ...ned After machine has cooled reduce load duty cycle or both Check for material blocking intake or exhaust louvers 3 DC Bus PC board thermostat has opened check for excessive load on 40VDC supply 1 Inp...

Страница 28: ...exceeded and the machine has phased back to protect itself 2 Adjust procedure or reduce load to lower current draw from the machine 1 Input voltage may be too low limiting output capability of the pow...

Страница 29: ...played on the Power Feed 10 vs actual current measured via exter nal meter 5 Check the actual voltage dis played on the Power Feed 10 vs actual voltage measured via exter nal meter 6 Check the actual...

Страница 30: ...80 415V H5 H6 H2 H3 H4 AUXILIARY TRANSFORMER H1 7 2 3 8 9 4 6 1 5 10 11 12 13 14 15 16 609 602 611 607 901 903 804 903 2 3 1 6 5 4 7 8 802 806 801 BRIDGE INPUT _ A B F C D _ 901 P R I IN P R I O U T P...

Страница 31: ...FORMER H1 7 2 3 8 9 4 6 1 5 10 11 12 13 14 15 16 609 602 611 607 901 903 804 903 2 3 1 6 5 4 7 8 802 806 801 BRIDGE INPUT _ A B F C D _ 901 P R I IN P R I O U T P R I O U T P R I IN S E C OUTPUT RECTI...

Страница 32: ...tem Electrode Positive CV Pulse Configuration shown SEE SECTION A 4 Power Wave Power Feed Wire Feeder Interconnections POWER WAVE F355i COMMUNICATION INTERFACE OPTIONAL K2436 1 NOT ON CODES 10997 OR B...

Страница 33: ...F 4 DIMENSION PRINT F 4 POWER WAVE F355i CE M19982 A 14 64 40 10 06 17 20 25 15 27 60 3 37 81 51...

Страница 34: ...NOTES POWER WAVE F355i CE...

Страница 35: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Страница 36: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Страница 37: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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