Lincoln Electric K2803 Скачать руководство пользователя страница 6

 

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English 

3

 

Safety 

11/04 

 

WARNING

 

This equipment must be used by qualified personnel.  Be sure that all installation, operation, maintenance and repair 
procedures are performed only by qualified person.  Read and understand this manual before operating this equipment.  
Failure to follow the instructions in this manual could cause serious personal injury, loss of life, or damage to this 
equipment.  Read and understand the following explanations of the warning symbols.  Lincoln Electric is not responsible 
for damages caused by improper installation, improper care or abnormal operation. 
 

 

WARNING:  This symbol indicates that instructions must be followed to avoid serious personal injury, 
loss of life, or damage to this equipment.  Protect yourself and others from possible serious injury or 
death. 

 

READ AND UNDERSTAND INSTRUCTIONS:  Read and understand this manual before operating 
this equipment.  Arc welding can be hazardous.  Failure to follow the instructions in this manual could 
cause serious personal injury, loss of life, or damage to this equipment. 

 

ELECTRIC SHOCK CAN KILL:  Welding equipment generates high voltages.  Do not touch the 
electrode, work clamp, or connected work pieces when this equipment is on.  Insulate yourself from 
the electrode, work clamp, and connected work pieces. 

 

ELECTRICALLY POWERED EQUIPMENT:  Turn off input power using the disconnect switch at the 
fuse box before working on this equipment.  Ground this equipment in accordance with local electrical 
regulations. 

 

ELECTRICALLY POWERED EQUIPMENT:  Regularly inspect the input, electrode, and work clamp 
cables.  If any insulation damage exists replace the cable immediately.  Do not place the electrode 
holder directly on the welding table or any other surface in contact with the work clamp to avoid the 
risk of accidental arc ignition. 

 

ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS:  Electric current flowing through any 
conductor creates electric and magnetic fields (EMF).  EMF fields may interfere with some 
pacemakers, and welders having a pacemaker shall consult their physician before operating this 
equipment. 

 

CE COMPLIANCE:  This equipment complies with the European Community Directives. 

 

FUMES AND GASES CAN BE DANGEROUS:  Welding may produce fumes and gases hazardous to 
health.  Avoid breathing these fumes and gases.  To avoid these dangers the operator must use 
enough ventilation or exhaust to keep fumes and gases away from the breathing zone. 

 

ARC RAYS CAN BURN:  Use a shield with the proper filter and cover plates to protect your eyes from 
sparks and the rays of the arc when welding or observing.  Use suitable clothing made from durable 
flame-resistant material to protect you skin and that of your helpers.  Protect other nearby personnel 
with suitable, non-flammable screening and warn them not to watch the arc nor expose themselves to 
the arc. 

 

WELDING SPARKS CAN CAUSE FIRE OR EXPLOSION:  Remove fire hazards from the welding 
area and have a fire extinguisher readily available.  Welding sparks and hot materials from the welding 
process can easily go through small cracks and openings to adjacent areas.  Do not weld on any 
tanks, drums, containers, or material until the proper steps have been taken to insure that no 
flammable or toxic vapors will be present.  Never operate this equipment when flammable gases, 
vapors or liquid combustibles are present. 

 

WELDED MATERIALS CAN BURN:  Welding generates a large amount of heat.  Hot surfaces and 
materials in work area can cause serious burns.  Use gloves and pliers when touching or moving 
materials in the work area. 

 

SAFETY MARK:  This equipment is suitable for supplying power for welding operations carried out in 
an environment with increased hazard of electric shock. 

Содержание K2803

Страница 1: ...IM2064 04 2017 REV01 POWER WAVE AC DC 1000 SD CE OPERATOR S MANUAL ENGLISH THE LINCOLN ELECTRIC COMPANY 22801 St Clair Ave Cleveland Ohio 44117 1199 USA www lincolnelectric eu...

Страница 2: ...Head K2312 MAXsa 29 Feed Head Sales codes may contain suffixes and prefixes Is in conformity with Council Directives and amendments Electromagnetic Compatibility EMC Directive 2014 30 EU Low Voltage D...

Страница 3: ...dealer For future reference record in the table below your equipment identification information Model Name Code Serial Number can be found on the machine rating plate Model Name Code Serial number Da...

Страница 4: ...575 3 25 3 25 4 25 4 25 6 16 8 10 8 10 8 10 8 10 10 6 100 90 90 80 70 PHYSICAL DIMENSIONS HEIGHT mm WIDTH mm DEPTH mm WEIGHT kg 1248 501 1184 363 TEMPERATURE RANGES OPERATING TEMPERATURE RANGE C STOR...

Страница 5: ...surement Personal medical devices like pacemakers and hearing aids Check the electromagnetic immunity for equipment operating in or near the work area The operator must be sure that all equipment in t...

Страница 6: ...he work clamp to avoid the risk of accidental arc ignition ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS Electric current flowing through any conductor creates electric and magnetic fields EMF EMF fie...

Страница 7: ...SD CE is primarily designed to interface with compatible ArcLink equipment However it can also communicate with other industrial machines and monitoring equipment via DeviceNet or Ethernet The result...

Страница 8: ...ower Wave AC DC 1000 SD CE demands that enough clearance behind the machine be maintained This is especially important where more than one machine is to be used or if the machines are going to be rack...

Страница 9: ...uisance shut offs from welder inrush currents even if the machine is not being used at high currents Input Voltage Selection Welders are shipped connected for the highest input voltage listed on the r...

Страница 10: ...cts of welding related issues such as Arc Blow The arc to arc phase relationship is determined by the timing of each arc s sync signal relative to the sync signal of ARC 1 DIP Switches on the Control...

Страница 11: ...English English 8 Cruiser Connection Diagram...

Страница 12: ...ve AC DC 1000 SD CE per recommended guidelines Connect Install welding cables per recommended Output Cable Guidelines see Table1 Output Cable Guidelines Open the Power Wave AC DC 1000 SD CE front pane...

Страница 13: ...English English 10 Single Arc Connection Diagram...

Страница 14: ...trode Sense Lead 67 at the feeder and the Work Sense Lead 21 from the Power Wave AC DC 1000 SD CE per recommended guidelines Connect Install welding cables per recommended Output Cable Guidelines see...

Страница 15: ...English English 12 Tandem Arc Connection Diagram...

Страница 16: ...feeder and the Work Sense Lead 21 from the Lead Power Wave AC DC 1000 SD CE Master per guidelines Connect Install welding cables per recommended Output Cable Guidelines see Table1 Output Cable Guideli...

Страница 17: ...English English 14 Paralleling Connection Diagram...

Страница 18: ...feeder and the Work Sense Lead 21 from the Lead Power Wave AC DC 1000 SD CE Master per guidelines Connect Install welding cables to both the master and slave machine per recommended Output Cable Guide...

Страница 19: ...English English 16 MAXsa 19 Connection Diagram...

Страница 20: ...nded Output Cable Guidelines Table 1 Open the Power Wave AC DC 1000 SD CE front panels and configure DIP switch settings per the decal on the panel Factory setting is Master Lead See Figure 2 Connect...

Страница 21: ...ed behind the cover plate on the lower right rear corner Connect the other end of the elec trode cable s to the tab of the contact nozzle Be sure the connection to the nozzle makes tight metal to meta...

Страница 22: ...weld current path For more information regarding the placement of remote work voltage sense leads see the section entitled Voltage Sensing Considerations for Multiple Arc Systems The remote WORK sense...

Страница 23: ...rc starting and low wire driving force wire feeding problems Best results will be obtained when control cables are routed separate from the weld cables This minimizes the possibility of interference b...

Страница 24: ...a total of 3 machines per arc Connections Between Power Sources in Multi Arc Applications K1785 xx Control Cable Synchronizing Connectors are available on the rear panel of the machine for Multi Arc a...

Страница 25: ...fusing information 2 Case Ground Used to provide an earth ground for the frame of the welder Consult your local and national electrical codes for proper grounding information 3 Auxiliary Reconnect Se...

Страница 26: ...ith the Power Wave AC DC 1000 SD CE encompasses a wide range of common processes and will meet most needs If a special welding program is desired contact the local Lincoln Electric sales representativ...

Страница 27: ...ld sequence defines the weld procedure from beginning to end The Power Wave AC DC 1000 SD CE not only provides adjustment of basic welding parameters but also allows the operator to fine tune the star...

Страница 28: ...pt to re establish the arc before it shuts down o A Re strike time of 1 to 2 sec is sufficient in most applications o A Re Strike setting of OFF allows for infinite restriking attempts until a shutdow...

Страница 29: ...d waveforms a phase relationship of 90 should be maintained between adjacent arcs For unbalanced waveforms Avoid switching at same time Break up long periods of unchanged polarity relative to adjacent...

Страница 30: ...ments The calibration procedure itself requires the use of a grid Resistive Load Bank and certified actual meters for voltage and current The accuracy of the calibration will be directly affected by t...

Страница 31: ...he owner of the equipment you should get information on approved collection systems from our local representative By applying this European Directive you will protect the environment and human health...

Страница 32: ...TE this diagram is for reference only It may not be accurate for all machines covered by this manual The specific diagram for a partiuclar code is pasted inside the machine on one of the enclosure pan...

Страница 33: ...ram is for reference only It may not be accurate for all machines covered by this manual The specific diagram for a partiuclar code is pasted inside the machine on one of the enclosure panels If the d...

Страница 34: ...documents related to the integration configuration and operation of the system is available at www powerwavesoftware com Power Wave Submerged Arc Utilities includes the following items and all of the...

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