Lincoln Electric INVERTEC V450-PRO Скачать руководство пользователя страница 23

B-8

OPERATION

B-8

IINVERTEC V450-PRO (CE)

LN-10/DH-10 Wire Feeder Compatibility Note:

The LN-10 and DH-10 feeders can be used to pulse weld and
in the power mode with the panel. The displays on the LN-10
& DH-10 do not show the wire feed speed or power.

9. SERIAL PORT FOR SOFTWARE UPDATES

10. HOT START and ARC CONTROL features have differ-
ent functions depending on the welding Mode that is active.
Each feature is described under the welding mode heading.
(See Item 8 or 8A for specified Mode Operations)  (See
Figure B.1 or B.2)

LOWER CASE PANEL

(

See Figure B.1)

The output studs, Meter Polarity switch and remote connector
are located on the lower case front. 

11. Both Output terminals are "STUD" connectors.

12. The METER POLARITY switch is located above the out-

put connectors. The switch provides a work connection
for wire feeder voltmeters. Place the switch in the position
of the electrode polarity indicated by the decal. The
switch does not change the welding polarity.

13. 6-pin MS-style connector for remote control.

14. 14-PIN MS-STYLE CONNECTOR FOR WIRE FEEDER

CONNECTION AND REMOTE CONTROL.

15. AUXILIARY POWER

 42VAC and 24VAC power is available from the 14-pin

MS-style connector. 

 42 VAC supply is rated at 10 amps.

 24 VAC supply is rated at 10 amps.

 220VAC outlet rated at 5 amps.

REMOTE CONTROL SELECTION

The Invertec V450-PRO (CE) has auto sensing of remote out-
put controls. If after connecting or removing a remote, the
Invertec V450-PRO (CE) did not configure the way you would
like the local or remote control settings can be changed by
pushing the OUTPUT CONTROL or WELD TERMINAL but-
ton.  (A user cannot select between the 6 and 14 pin MS-style
connectors.)

CV modes

 The remote will default to the 14-pin MS-style connector if a

remote is connected. If no remote is connected to the 14-
pin MS-style connector then the remote will default to the 6-
pin MS-style connector if a remote is connected to it.

 In all of the CV modes, the WELD TERMINAL control will

default to REMOTE.

TIG mode

 The remote will default to the 6-pin MS-style  if a

remote control is connected to the 6-pin MS-style
and to the 14-pin MS-style connector. If a remote is
not connected to the 6-pin MS-style connector then
the remote will default to the 14-pin MS-style con-
nector if a remote is connected.

 If a remote control is connected to any of the MS-

style connectors the WELD TERMINAL control will
default to REMOTE. If there are not any remote
control devices attached the WELD TERMINAL con-
trol will default to ON.

CC-Stick modes 

 The remote will default to only the 6-pin MS-style

connector if a remote is connected to it.

 The WELD TERMINAL control will default to ON

with or without a remote connected.

Types of Remote OUTPUT CONTROL

 The Invertec V450-Pro (CE) Output Control can be

controlled by either a potentiometer connected
between 77 & 75 with the wiper connected to 76 or
a 0V to 10V DC supply connected between 76 & 75.
(76 needs to be positive)

 14-Pin Ms-style connector  lead 75 is pin G, lead 76

is pin F and lead 77 is pin E.

 6-Pin Ms-style connector lead 75 is pin C, lead 76 is

pin B and lead 77 is pin A.

Potentiometer Control

 The total resistance should be between 2000 ohms

(2K) and 10,000 ohms (10K)

 The machine output will be at minimum when lead

76 (wiper) is at the end of the potentiometer that is
connected to 75. The machine

s output will increase

as the wiper of the potentiometer is moved to the
end that is connected to 77. (Note: In TIG mode,
moving the lead 76 (wiper) to lead 77 would pro-
duce the current that has been set by the Invertec
V450-Pro (CE) front panel Output Control.)

 Remotes of this type offered by Lincoln Electric are

the K857, K812 and K870.

Voltage Control

 The supply should be an isolated supply. (Not refer-

enced to earth ground, any auxiliary power from the
Invertec V450-Pro (CE) or the welding output) The
supply should be capable of supplying at least
20mA.

  0 volts supplied to 76 will set the Invertec V450-Pro

(CE) to minimum output for the mode that has been
selected while 10 volts supplied to 76 will set the
Invertec V450-Pro (CE) to the maximum output for
the mode. (Note: In TIG mode, 10 volts supplied to
lead 76 would produce the current that has been set
by the Invertec V450-Pro (CE) front panel Output
Control.)

Содержание INVERTEC V450-PRO

Страница 1: ...ENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT And most importantly think before you act and be careful Sales and Service through Subsidiaries and Distributors Worldwi...

Страница 2: ...WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of...

Страница 3: ...ical earth ground 3 f Maintain the electrode holder work clamp welding cable and welding machine in good safe operating condition Replace damaged insulation 3 g Never dip the electrode in water for co...

Страница 4: ...vent the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic...

Страница 5: ...appropri s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paiss...

Страница 6: ...v SAFETY v...

Страница 7: ...vi SAFETY vi...

Страница 8: ...ation below for future reference This information can be found on your machine nameplate Product _________________________________________________________________________________ Model Number ________...

Страница 9: ...ions B 8 Remote Control Selection B 8 Auxiliary Power B 9 Limitations B 9 Recommended Processes B 9 _______________________________________________________________________ Accessories Section C Option...

Страница 10: ...OUND WIRE IN CONDUIT AWG MM2 SIZES 10 6 TYPE 75 C COPPER WIRE IN CONDUIT AWG MM2 SIZES 8 10 PULSE VOLTAGE RANGE 5 55 VDC AUXILIARY POWER 220 VAC AT 5 AMPS 24VAC 42VAC at 10 AMPS PULSE AND BACKGROUND T...

Страница 11: ...at the disconnect switch or fuse box before working on this equipment Turn off the input power to any other equipment con nected to the welding system at the disconnect switch or fuse box before work...

Страница 12: ...RAM ON CONNECTION INPUT ACCESS DOOR W L3 V L2 U L1 THE LINCOLN ELECTRIC CO CLEVELAND OHIO U S A XA S24190 use or service this equipment Do not touch electrically live parts removed Only qualified pers...

Страница 13: ...located beneath the spring loaded output cover near the bottom of the case front Connect the other end of the electrode cable to the wire drive feed plate The electrode cable lug must be against the...

Страница 14: ...4 Turn the Invertec power switch off Connect the electrode cable to the output terminal of polarity required by electrode See Figures below Set the meter polarity switch on the front of the Invertec t...

Страница 15: ...h the Cobramatic the remote can be connected directly to the 6 pin MS style connector on the front of the Invertec or use a K864 adapter to connect the cobramatic and the remote to the 14 pin MS style...

Страница 16: ...ove The displays blink indicat ing that the machine is in the Hold period 3 VOLT METER Prior to CV operation current flow the meter dis plays desired preset voltage value 5V Prior to STICK or TIG oper...

Страница 17: ...applications and Arc Gouging Arc Gouging Setting the output of the Stick Soft mode to 570 amps or setting the arc control to maxi mum will enable the arc gouging mode The actual output current will de...

Страница 18: ...this range the OCV of the machine is controlled between 50 and 70 volts If using the Lincoln K930 1 TIG Module set the Hot start to 10 for maximum OCV The Arc Control is not used in the TIG mode CV WI...

Страница 19: ...des In Pulse Modes The work point will be in the Amps window and should be set close to the wire feed speed of the wire feeder in inches per minute The Volts window will have SPd displayed indicating...

Страница 20: ...tart welding If the arc length is too short turn the Output knob up If the arc length is too long turn the Output knob down The Arc Control which is displayed in the right digital window can be used t...

Страница 21: ...AW applica tions Hot Start Min to Mid range Touch start with low OCV Mid to Max range High frequency assisted starting with adjustable OCV up to 70 volts GMAW CV 10 45 volts The GMAW CV mode is the be...

Страница 22: ...the Power Wave series As Arc Control is increased the frequency is increased and the background reduced Decreasing Arc Control will reduce frequency and increase background current Arc Control acts to...

Страница 23: ...he 6 pin MS style if a remote control is connected to the 6 pin MS style and to the 14 pin MS style connector If a remote is not connected to the 6 pin MS style connector then the remote will default...

Страница 24: ...olled from pin C lead 2 and pin D lead 4 Pin C is positive 6 Pin MS style connector the Weld Terminals are controlled from pin D lead 2 and pin E lead 4 In the 6 pin MS style connector pin D is positi...

Страница 25: ...pin MS style connector with either a K864 or K876 adapter and connect it to the 14 pin wire feeder MS style connector See Diagram in Section F 1 K428 K446 K449 LN 25 K617 1 or 2 K618 1 or 2 LN 742 K23...

Страница 26: ...rmostats protect the machine from excessive operating temperatures Excessive temperatures may be caused by a lack of cooling air or operating the machine beyond the duty cycle and output rating If exc...

Страница 27: ...precautions detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the test repairs safely contact the Lincoln Electric Service Department...

Страница 28: ...the Current Calibration Procedure NOTE Before attempting to calibrate the voltage or current setting of the V450 PRO be sure to read the entire voltage or current calibration sec tion If the steps are...

Страница 29: ...g on the test ammeter is 300amps 2A 9 Wait for the machines output to be automatically turned off and then back on 10 Adjust the Output Control knob again if necessary to make the actual output cur re...

Страница 30: ...ious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generally it states to contact...

Страница 31: ...r duty cycle is too high Reduce output current duty cycle or both 3 There is internal damage to the power source Contact an autho rized Lincoln Electric Service facil ity 1 Make certain that the power...

Страница 32: ...duce the secondary current limit from 570 Amps to 325 Amps 1 Input voltage may be too low lim iting output capability of the power source Make certain that the input voltage is proper according to the...

Страница 33: ...OMMENDED COURSE OF ACTION Thermal symbol is lit Wire feeder won t work Apparently no power to wire feeder 1 Check for proper fan operation 2 Check for material blocking intake or exhaust louvers 3 Blo...

Страница 34: ...Glitch on the primary over Check the machine Self clearing as current fault interrupt possibly ground condition ceases caused by noise or a signal level If problem persists misc hardware fault 1 conta...

Страница 35: ...er the initial three second period are displayed for 1 sec ond each Weld mode is changing A constant voltage weld mode is selected machine output is off The numeric value in the right display is the w...

Страница 36: ...E S T R A I G H T P L U G 1 4 P I N T O P O W E R S O U R C E C A B L E R E C E P T A C L E 6 S O C K E T C A B L E R E C E P T A C L E 1 4 S O C K E T T O 1 L N 7 W I R E F E E D E R S T O 1 K 8 5 7...

Страница 37: ...R O L C A B L E E F D A B C 7 7 7 6 7 5 S P A R E 4 2 2 1 8 2 8 1 4 2 4 1 G N D 3 1 3 2 N D N D R E M O V E 6 P I N P L U G F R O M K 4 3 2 C A B L E I N O R D E R T O C O N N E C T K 8 6 7 P L U G L...

Страница 38: ...V A C 5 5 A M P 1 1 5 V A C 2 A M P I N V E R T E C F R A M E C O N N E C T I O N N D N D F O R W I R E F E E D E R S T H A T R E T U R N A S I G N A L F O R W E L D I N G O U T P U T U S E I S O L A...

Страница 39: ...U T Y C Y C L E O F A P P L I C A T I O N N B D I A G R A M S H O W S E L E C T R O D E P O S I T I V E T O C H A N G E P O L A R I T Y T U R N P O W E R O F F R E V E R S E E L E C T R O D E A N D W...

Страница 40: ...y It may not be accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible writ...

Страница 41: ...F 6 DIMENSION PRINT F 6 INVERTEC V450 PRO CE M18241 A 0 1 32 88 14 62 19 16 19 90 9 48 12 35 19 00 22 63 26 10 23 12 23 51 4 21 12 90 6 75 3 47 10...

Страница 42: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Страница 43: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Страница 44: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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