Lincoln Electric INVERTEC V450-PRO Скачать руководство пользователя страница 2

FOR ENGINE
powered equipment.

1.a. Turn the engine off before troubleshooting and maintenance

work unless the maintenance work requires it to be running.

____________________________________________________

1.b. Operate engines in open, well-ventilated

areas or vent the engine exhaust fumes 
outdoors.

____________________________________________________

1.c. Do  not add the fuel near an open flame

welding arc or when the engine is running.
Stop the engine and allow it to cool before
refueling to prevent spilled fuel from vaporiz-
ing on contact with hot engine parts and
igniting. Do not spill fuel when filling tank. If
fuel is spilled, wipe it up and do not start
engine until fumes have been eliminated.

____________________________________________________

1.d. Keep all equipment safety guards, covers and devices in

position and in good repair.Keep hands, hair, clothing and
tools away from V-belts, gears, fans and all other moving
parts when starting, operating or repairing equipment.

____________________________________________________

1.e. In  some cases it may be necessary to remove safety

guards to perform required maintenance. Remove
guards only when necessary and replace them when the
maintenance requiring their removal is complete.
Always use the greatest care when working near moving
parts.

___________________________________________________

1.f. Do not put your hands near the engine fan.

Do not attempt to override the governor or
idler by pushing on the throttle control rods
while the engine is running.

___________________________________________________

1.g. To prevent accidentally starting gasoline engines while

turning the engine or welding generator during maintenance
work, disconnect the spark plug wires, distributor cap or
magneto wire as appropriate.

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SAFETY

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ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH.
KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.

Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you
purchase a copy of “Safety in Welding & Cutting - ANSI Standard Z49.1” from the American Welding Society, P.O. Box
351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available
from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.

BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE
PERFORMED ONLY BY QUALIFIED INDIVIDUALS.

WARNING

Mar ‘95

ELECTRIC AND 
MAGNETIC FIELDS
may be dangerous

2.a. Electric current flowing through any conductor causes 

localized Electric and Magnetic Fields (EMF). Welding 
current creates EMF fields around welding cables and 
welding machines

2.b. EMF fields may interfere with some pacemakers, and

welders having a pacemaker should consult their physician
before welding.

2.c. Exposure to EMF fields in welding may have other health

effects which are now not known.

2.d. All welders should use the following procedures in order to

minimize exposure to EMF fields from the welding circuit:

2.d.1. Route the electrode and work cables together - Secure

them with tape when possible.

2.d.2. Never coil the electrode lead around your body.

2.d.3. Do  not place your body between the electrode and

work cables. If the electrode cable is on your right 
side, the work cable should also be on your right side.

2.d.4. Connect the work cable to the workpiece as close as

possible to the area being welded.

2.d.5. Do not work next to welding power source.

1.h. To  avoid scalding, do not remove the

radiator pressure cap when the engine is
hot.

CALIFORNIA PROPOSITION 65 WARNINGS

Diesel engine exhaust and some of its constituents
are known to the State of California to cause can-
cer, birth defects, and other reproductive harm.

The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.

The Above For Diesel Engines

The Above For Gasoline Engines

Содержание INVERTEC V450-PRO

Страница 1: ...ENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT And most importantly think before you act and be careful Sales and Service through Subsidiaries and Distributors Worldwi...

Страница 2: ...WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of...

Страница 3: ...ical earth ground 3 f Maintain the electrode holder work clamp welding cable and welding machine in good safe operating condition Replace damaged insulation 3 g Never dip the electrode in water for co...

Страница 4: ...vent the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic...

Страница 5: ...appropri s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paiss...

Страница 6: ...v SAFETY v...

Страница 7: ...vi SAFETY vi...

Страница 8: ...ation below for future reference This information can be found on your machine nameplate Product _________________________________________________________________________________ Model Number ________...

Страница 9: ...ions B 8 Remote Control Selection B 8 Auxiliary Power B 9 Limitations B 9 Recommended Processes B 9 _______________________________________________________________________ Accessories Section C Option...

Страница 10: ...OUND WIRE IN CONDUIT AWG MM2 SIZES 10 6 TYPE 75 C COPPER WIRE IN CONDUIT AWG MM2 SIZES 8 10 PULSE VOLTAGE RANGE 5 55 VDC AUXILIARY POWER 220 VAC AT 5 AMPS 24VAC 42VAC at 10 AMPS PULSE AND BACKGROUND T...

Страница 11: ...at the disconnect switch or fuse box before working on this equipment Turn off the input power to any other equipment con nected to the welding system at the disconnect switch or fuse box before work...

Страница 12: ...RAM ON CONNECTION INPUT ACCESS DOOR W L3 V L2 U L1 THE LINCOLN ELECTRIC CO CLEVELAND OHIO U S A XA S24190 use or service this equipment Do not touch electrically live parts removed Only qualified pers...

Страница 13: ...located beneath the spring loaded output cover near the bottom of the case front Connect the other end of the electrode cable to the wire drive feed plate The electrode cable lug must be against the...

Страница 14: ...4 Turn the Invertec power switch off Connect the electrode cable to the output terminal of polarity required by electrode See Figures below Set the meter polarity switch on the front of the Invertec t...

Страница 15: ...h the Cobramatic the remote can be connected directly to the 6 pin MS style connector on the front of the Invertec or use a K864 adapter to connect the cobramatic and the remote to the 14 pin MS style...

Страница 16: ...ove The displays blink indicat ing that the machine is in the Hold period 3 VOLT METER Prior to CV operation current flow the meter dis plays desired preset voltage value 5V Prior to STICK or TIG oper...

Страница 17: ...applications and Arc Gouging Arc Gouging Setting the output of the Stick Soft mode to 570 amps or setting the arc control to maxi mum will enable the arc gouging mode The actual output current will de...

Страница 18: ...this range the OCV of the machine is controlled between 50 and 70 volts If using the Lincoln K930 1 TIG Module set the Hot start to 10 for maximum OCV The Arc Control is not used in the TIG mode CV WI...

Страница 19: ...des In Pulse Modes The work point will be in the Amps window and should be set close to the wire feed speed of the wire feeder in inches per minute The Volts window will have SPd displayed indicating...

Страница 20: ...tart welding If the arc length is too short turn the Output knob up If the arc length is too long turn the Output knob down The Arc Control which is displayed in the right digital window can be used t...

Страница 21: ...AW applica tions Hot Start Min to Mid range Touch start with low OCV Mid to Max range High frequency assisted starting with adjustable OCV up to 70 volts GMAW CV 10 45 volts The GMAW CV mode is the be...

Страница 22: ...the Power Wave series As Arc Control is increased the frequency is increased and the background reduced Decreasing Arc Control will reduce frequency and increase background current Arc Control acts to...

Страница 23: ...he 6 pin MS style if a remote control is connected to the 6 pin MS style and to the 14 pin MS style connector If a remote is not connected to the 6 pin MS style connector then the remote will default...

Страница 24: ...olled from pin C lead 2 and pin D lead 4 Pin C is positive 6 Pin MS style connector the Weld Terminals are controlled from pin D lead 2 and pin E lead 4 In the 6 pin MS style connector pin D is positi...

Страница 25: ...pin MS style connector with either a K864 or K876 adapter and connect it to the 14 pin wire feeder MS style connector See Diagram in Section F 1 K428 K446 K449 LN 25 K617 1 or 2 K618 1 or 2 LN 742 K23...

Страница 26: ...rmostats protect the machine from excessive operating temperatures Excessive temperatures may be caused by a lack of cooling air or operating the machine beyond the duty cycle and output rating If exc...

Страница 27: ...precautions detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the test repairs safely contact the Lincoln Electric Service Department...

Страница 28: ...the Current Calibration Procedure NOTE Before attempting to calibrate the voltage or current setting of the V450 PRO be sure to read the entire voltage or current calibration sec tion If the steps are...

Страница 29: ...g on the test ammeter is 300amps 2A 9 Wait for the machines output to be automatically turned off and then back on 10 Adjust the Output Control knob again if necessary to make the actual output cur re...

Страница 30: ...ious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generally it states to contact...

Страница 31: ...r duty cycle is too high Reduce output current duty cycle or both 3 There is internal damage to the power source Contact an autho rized Lincoln Electric Service facil ity 1 Make certain that the power...

Страница 32: ...duce the secondary current limit from 570 Amps to 325 Amps 1 Input voltage may be too low lim iting output capability of the power source Make certain that the input voltage is proper according to the...

Страница 33: ...OMMENDED COURSE OF ACTION Thermal symbol is lit Wire feeder won t work Apparently no power to wire feeder 1 Check for proper fan operation 2 Check for material blocking intake or exhaust louvers 3 Blo...

Страница 34: ...Glitch on the primary over Check the machine Self clearing as current fault interrupt possibly ground condition ceases caused by noise or a signal level If problem persists misc hardware fault 1 conta...

Страница 35: ...er the initial three second period are displayed for 1 sec ond each Weld mode is changing A constant voltage weld mode is selected machine output is off The numeric value in the right display is the w...

Страница 36: ...E S T R A I G H T P L U G 1 4 P I N T O P O W E R S O U R C E C A B L E R E C E P T A C L E 6 S O C K E T C A B L E R E C E P T A C L E 1 4 S O C K E T T O 1 L N 7 W I R E F E E D E R S T O 1 K 8 5 7...

Страница 37: ...R O L C A B L E E F D A B C 7 7 7 6 7 5 S P A R E 4 2 2 1 8 2 8 1 4 2 4 1 G N D 3 1 3 2 N D N D R E M O V E 6 P I N P L U G F R O M K 4 3 2 C A B L E I N O R D E R T O C O N N E C T K 8 6 7 P L U G L...

Страница 38: ...V A C 5 5 A M P 1 1 5 V A C 2 A M P I N V E R T E C F R A M E C O N N E C T I O N N D N D F O R W I R E F E E D E R S T H A T R E T U R N A S I G N A L F O R W E L D I N G O U T P U T U S E I S O L A...

Страница 39: ...U T Y C Y C L E O F A P P L I C A T I O N N B D I A G R A M S H O W S E L E C T R O D E P O S I T I V E T O C H A N G E P O L A R I T Y T U R N P O W E R O F F R E V E R S E E L E C T R O D E A N D W...

Страница 40: ...y It may not be accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible writ...

Страница 41: ...F 6 DIMENSION PRINT F 6 INVERTEC V450 PRO CE M18241 A 0 1 32 88 14 62 19 16 19 90 9 48 12 35 19 00 22 63 26 10 23 12 23 51 4 21 12 90 6 75 3 47 10...

Страница 42: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Страница 43: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Страница 44: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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