Lincoln Electric INVERTEC V450-PRO Скачать руководство пользователя страница 11

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INSTALLATION   

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INVERTEC V450-PRO (CE)

LIFTING

Lift the machine by the lift bail only. The lift bail is
designed to lift the power source only. Do not attempt
to lift the V450-PRO (CE) with accessories attached to
it.

STACKING

V450-PRO (CE) machines can be stacked to a maxi-
mum of 3 high.

The bottom machine must always be placed on a
firm, secure, level surface. There is a danger of
machines toppling over if this precaution is not
taken.

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MACHINE GROUNDING

The frame of the welder must be grounded. A ground
terminal marked with the symbol       is located inside
the reconnect/input access door for this purpose. See
your local and national electrical codes for proper
grounding methods.

HIGH FREQUENCY PROTECTION

Locate the V450-PRO (CE) away from radio con-
trolled machinery.

The normal operation of the V450-PRO (CE) may
adversely affect the operation of RF controlled
equipment, which may result in bodily injury or
damage to the equipment.

INPUT CONNECTION

Only a qualified electrician should connect the
input leads to the V450-PRO (CE). Connections
should be made in accordance with all local and
national electrical codes and the connection dia-
gram located on the inside of the reconnect/input
access door of the machine.  Failure to do so may
result in bodily injury or death.

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Use a three-phase supply line. A 1.75 inch (45 mm)
diameter access hole for the input supply is located on
the upper left case back next to the input access door.
Connect L1, L2, L3 and ground according to the Input
Supply Connection Diagram decal located on the
inside of the input access door or refer to Figure A.1
on the following page. 

SAFETY PRECAUTIONS 

Read

this entire installation section before you start

installation.

ELECTRIC SHOCK can kill.

• Only qualified personnel should

perform this installation.

• Turn the input power OFF at the 
disconnect switch or fuse box
before working on this equipment.

Turn off the input power to any other equipment con-
nected to the welding system at the  disconnect
switch or fuse box before working on the equipment.
• Do not touch electrically hot parts.
• Always connect the V450-PRO (CE) grounding lug

(located inside the reconnect input access door) to
a proper safety (Earth) ground.

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SELECT SUITABLE LOCATION

Do not use the Invertec in outdoor environments without
appropriate protection. The V450-PRO (CE) power
source should not be subjected to falling water, nor
should any parts of it be submerged in water. Doing so
may cause improper operation as well as pose a safety
hazard. The best practice is to keep the machine in a dry,
sheltered area.

Do not mount the V450-PRO (CE) over combustible
surfaces. Where there is a combustible surface
directly under stationary or fixed electrical equip-
ment, that surface shall be covered with a steel plate
at least .060" (1.6mm) thick, which shall extend not
less than 5.90" (150mm) beyond the equipment on all
sides.

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Place the welder where clean cooling air can freely circu-
late in through the rear louvers and out through the case
sides and bottom. Water, Dirt, dust, or any foreign materi-
al that can be drawn into the welder should be kept at a
minimum. Failure to observe these precautions can result
in excessive operating temperatures and nuisance shut-
downs.

Machines are equipped with F.A.N. (fan as needed) cir-
cuitry. The fan runs whenever the output is enabled,
whether under loaded or open circuit conditions. The fan
also runs for a period of time (approximately 5 minutes)
after the output is disabled, to ensure all components are
properly cooled.

If desired, the F.A.N. feature can be disabled (causing the
fan to run whenever the power source is on). To disable
F.A.N., connect leads 444 and X3A together at the output
of the solid state fan control relay, located on the back of
the Control PC board enclosure. (See Wiring Diagram)

WARNING

WARNING

WARNING

CAUTION

CAUTION

Содержание INVERTEC V450-PRO

Страница 1: ...ENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT And most importantly think before you act and be careful Sales and Service through Subsidiaries and Distributors Worldwi...

Страница 2: ...WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of...

Страница 3: ...ical earth ground 3 f Maintain the electrode holder work clamp welding cable and welding machine in good safe operating condition Replace damaged insulation 3 g Never dip the electrode in water for co...

Страница 4: ...vent the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic...

Страница 5: ...appropri s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paiss...

Страница 6: ...v SAFETY v...

Страница 7: ...vi SAFETY vi...

Страница 8: ...ation below for future reference This information can be found on your machine nameplate Product _________________________________________________________________________________ Model Number ________...

Страница 9: ...ions B 8 Remote Control Selection B 8 Auxiliary Power B 9 Limitations B 9 Recommended Processes B 9 _______________________________________________________________________ Accessories Section C Option...

Страница 10: ...OUND WIRE IN CONDUIT AWG MM2 SIZES 10 6 TYPE 75 C COPPER WIRE IN CONDUIT AWG MM2 SIZES 8 10 PULSE VOLTAGE RANGE 5 55 VDC AUXILIARY POWER 220 VAC AT 5 AMPS 24VAC 42VAC at 10 AMPS PULSE AND BACKGROUND T...

Страница 11: ...at the disconnect switch or fuse box before working on this equipment Turn off the input power to any other equipment con nected to the welding system at the disconnect switch or fuse box before work...

Страница 12: ...RAM ON CONNECTION INPUT ACCESS DOOR W L3 V L2 U L1 THE LINCOLN ELECTRIC CO CLEVELAND OHIO U S A XA S24190 use or service this equipment Do not touch electrically live parts removed Only qualified pers...

Страница 13: ...located beneath the spring loaded output cover near the bottom of the case front Connect the other end of the electrode cable to the wire drive feed plate The electrode cable lug must be against the...

Страница 14: ...4 Turn the Invertec power switch off Connect the electrode cable to the output terminal of polarity required by electrode See Figures below Set the meter polarity switch on the front of the Invertec t...

Страница 15: ...h the Cobramatic the remote can be connected directly to the 6 pin MS style connector on the front of the Invertec or use a K864 adapter to connect the cobramatic and the remote to the 14 pin MS style...

Страница 16: ...ove The displays blink indicat ing that the machine is in the Hold period 3 VOLT METER Prior to CV operation current flow the meter dis plays desired preset voltage value 5V Prior to STICK or TIG oper...

Страница 17: ...applications and Arc Gouging Arc Gouging Setting the output of the Stick Soft mode to 570 amps or setting the arc control to maxi mum will enable the arc gouging mode The actual output current will de...

Страница 18: ...this range the OCV of the machine is controlled between 50 and 70 volts If using the Lincoln K930 1 TIG Module set the Hot start to 10 for maximum OCV The Arc Control is not used in the TIG mode CV WI...

Страница 19: ...des In Pulse Modes The work point will be in the Amps window and should be set close to the wire feed speed of the wire feeder in inches per minute The Volts window will have SPd displayed indicating...

Страница 20: ...tart welding If the arc length is too short turn the Output knob up If the arc length is too long turn the Output knob down The Arc Control which is displayed in the right digital window can be used t...

Страница 21: ...AW applica tions Hot Start Min to Mid range Touch start with low OCV Mid to Max range High frequency assisted starting with adjustable OCV up to 70 volts GMAW CV 10 45 volts The GMAW CV mode is the be...

Страница 22: ...the Power Wave series As Arc Control is increased the frequency is increased and the background reduced Decreasing Arc Control will reduce frequency and increase background current Arc Control acts to...

Страница 23: ...he 6 pin MS style if a remote control is connected to the 6 pin MS style and to the 14 pin MS style connector If a remote is not connected to the 6 pin MS style connector then the remote will default...

Страница 24: ...olled from pin C lead 2 and pin D lead 4 Pin C is positive 6 Pin MS style connector the Weld Terminals are controlled from pin D lead 2 and pin E lead 4 In the 6 pin MS style connector pin D is positi...

Страница 25: ...pin MS style connector with either a K864 or K876 adapter and connect it to the 14 pin wire feeder MS style connector See Diagram in Section F 1 K428 K446 K449 LN 25 K617 1 or 2 K618 1 or 2 LN 742 K23...

Страница 26: ...rmostats protect the machine from excessive operating temperatures Excessive temperatures may be caused by a lack of cooling air or operating the machine beyond the duty cycle and output rating If exc...

Страница 27: ...precautions detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the test repairs safely contact the Lincoln Electric Service Department...

Страница 28: ...the Current Calibration Procedure NOTE Before attempting to calibrate the voltage or current setting of the V450 PRO be sure to read the entire voltage or current calibration sec tion If the steps are...

Страница 29: ...g on the test ammeter is 300amps 2A 9 Wait for the machines output to be automatically turned off and then back on 10 Adjust the Output Control knob again if necessary to make the actual output cur re...

Страница 30: ...ious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generally it states to contact...

Страница 31: ...r duty cycle is too high Reduce output current duty cycle or both 3 There is internal damage to the power source Contact an autho rized Lincoln Electric Service facil ity 1 Make certain that the power...

Страница 32: ...duce the secondary current limit from 570 Amps to 325 Amps 1 Input voltage may be too low lim iting output capability of the power source Make certain that the input voltage is proper according to the...

Страница 33: ...OMMENDED COURSE OF ACTION Thermal symbol is lit Wire feeder won t work Apparently no power to wire feeder 1 Check for proper fan operation 2 Check for material blocking intake or exhaust louvers 3 Blo...

Страница 34: ...Glitch on the primary over Check the machine Self clearing as current fault interrupt possibly ground condition ceases caused by noise or a signal level If problem persists misc hardware fault 1 conta...

Страница 35: ...er the initial three second period are displayed for 1 sec ond each Weld mode is changing A constant voltage weld mode is selected machine output is off The numeric value in the right display is the w...

Страница 36: ...E S T R A I G H T P L U G 1 4 P I N T O P O W E R S O U R C E C A B L E R E C E P T A C L E 6 S O C K E T C A B L E R E C E P T A C L E 1 4 S O C K E T T O 1 L N 7 W I R E F E E D E R S T O 1 K 8 5 7...

Страница 37: ...R O L C A B L E E F D A B C 7 7 7 6 7 5 S P A R E 4 2 2 1 8 2 8 1 4 2 4 1 G N D 3 1 3 2 N D N D R E M O V E 6 P I N P L U G F R O M K 4 3 2 C A B L E I N O R D E R T O C O N N E C T K 8 6 7 P L U G L...

Страница 38: ...V A C 5 5 A M P 1 1 5 V A C 2 A M P I N V E R T E C F R A M E C O N N E C T I O N N D N D F O R W I R E F E E D E R S T H A T R E T U R N A S I G N A L F O R W E L D I N G O U T P U T U S E I S O L A...

Страница 39: ...U T Y C Y C L E O F A P P L I C A T I O N N B D I A G R A M S H O W S E L E C T R O D E P O S I T I V E T O C H A N G E P O L A R I T Y T U R N P O W E R O F F R E V E R S E E L E C T R O D E A N D W...

Страница 40: ...y It may not be accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible writ...

Страница 41: ...F 6 DIMENSION PRINT F 6 INVERTEC V450 PRO CE M18241 A 0 1 32 88 14 62 19 16 19 90 9 48 12 35 19 00 22 63 26 10 23 12 23 51 4 21 12 90 6 75 3 47 10...

Страница 42: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Страница 43: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Страница 44: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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