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8695 4496 / B

FLEXCUT 125 CE INSTALLATION

CONTENTS

A - IDENTIFICATION ......................................................................................................................... 1

1 - FLEXCUT 125 CE INSTALLATION .................................................................................... 1

2 - TOOL HOLDER

PO150D

.................................................................................................... 2

3 -

FLEXCUT 125 CE

POWER SOURCE ................................................................................. 2

4 -

TORCH LC125M

................................................................................................................. 2

5 - HMI FOR HPC INSTALLATION .......................................................................................... 2

B - SAFETY INSTRUCTIONS ............................................................................................................ 3

1 - GENERAL SAFETY INSTRUCTION .................................................................................. 3

2 - GROUNDING PRINCIPLE .................................................................................................. 3

3 - ELECTRICAL USER SAFETY ............................................................................................ 4

4 - THERMAL HAZARDS ......................................................................................................... 4

5 - ELECTROMAGNETIC POLLUTION ................................................................................... 5

6 - GASEOUS POLLUTION ..................................................................................................... 5

7 - SOUND POLLUTION .......................................................................................................... 5

8 - AIRBORNE NOISE ............................................................................................................. 6

DESCRIPTION .............................................................................................................................. 7

1 - CAPACITIES OF THE FLEXCUT 125 CE INSTALLATION ............................................... 7

2 - INTEGRATED INSTALLATION ON LINCOLN MACHINE ................................................. 8

3 - DETECTION BOX ............................................................................................................... 10

4 - TOOL HOLDER AND TORCH IMPACT SAFETY .............................................................. 11

5 - TORCH BUNDLE ............................................................................................... 11

6 - POWER SOURCE .............................................................................................................. 11

ASSEMBLY

AND

INSTALLATION .............................................................................................. 13

1 - CONDITIONS OF INSTALLATION ..................................................................................... 13

2 - INSTALLATION ................................................................................................................... 17

3 - CYCLE FUNCTION INSTALLATION FOR INTEGRATED INSTALLATION ...................... 20

4 - TOOL-HOLDER INSTALLATION ........................................................................................ 20

5 - INSTALLING THE DETECTION BOX................................................................................. 21

6 - TORCH LEAD-BUNDLES INSTALLATION ........................................................................ 22

7 - POWER SOURCE INSTALLATION.................................................................................... 22

OPERATOR MANUAL.................................................................................................................. 24

1 - OPERATOR CONTROLS ................................................................................................... 24

2 - ADJUSTMENTS .................................................................................................................. 24

3 - GAS SUPPLY CHANGE ..................................................................................................... 24

4 - CYCLES .............................................................................................................................. 25

MAINTENANCE ............................................................................................................................ 27

1 - SERVICING ......................................................................................................................... 27

2 - TROUBLESHOOTING ........................................................................................................ 28

3 -

PO150D

TOOL HOLDER MAINTENANCE ........................................................................ 32

4 -

FLEXCUT 125 CE

POWER SOURCE MAINTENANCE ..................................................... 32

5 - TORCH

LC125M

MAINTENANCE ..................................................................................... 32

6 - SPARE PARTS ................................................................................................................... 33

PERSONAL NOTES .......................................................................................................................... 40

Содержание FLEXCUT 125 CE

Страница 1: ...INSTALLATION FLEXCUT 125 CE SAFETY INSTRUCTIONS FOR USE AND MAINTENANCE INSTALLATION N 07085710NG EDITION EN Instructions for use REF 8695 4496 REVISION B DATE 02 2019 Original instructions...

Страница 2: ...Please refer to the enclosed CE declaration to identify the directives applicable to it The manufacturer will not be held responsible where items not recommended by themselves are associated with this...

Страница 3: ...TALLATION ON LINCOLN MACHINE 8 3 DETECTION BOX 10 4 TOOL HOLDER AND TORCH IMPACT SAFETY 11 5 TORCH LC125M BUNDLE 11 6 POWER SOURCE 11 D ASSEMBLY AND INSTALLATION 13 1 CONDITIONS OF INSTALLATION 13 2 I...

Страница 4: ...ctions for use and maintenance ISEE N ISUM IM10375 Flexcut 125 CE Power Source 8695 4566 Tool Holder PO150D DISPLAYS AND PRESSURE GAUGES The measuring devices or displays for voltage current speed pre...

Страница 5: ...uired if you need to contact our after sales service staff Other locations have been provided for stating the references of each component of the installation Object Type Serial no Year manufactured F...

Страница 6: ...LLATION 2 TOOL HOLDER PO150D Please refer to the document 8695 4566 3 FLEXCUT 125 CE POWER SOURCE Please refer to the document IM10375 4 TORCH LC125M Please refer to the document IM10375 5 HMI FOR HPC...

Страница 7: ...se appropriate personal protection is required see document IM10375 for more details Standard EN 169 requires the use of shade 10 dark glass for the intensities from this process 2 GROUNDING PRINCIPLE...

Страница 8: ...s or breakers activated when an electrical fault is detected Emergency stop buttons are to be installed on the general locking circuit of all installations and placed on the machine receiving the cutt...

Страница 9: ...tallation is designed to operate with an appropriate extraction table please call us for rating Regularly check the effectiveness of the extraction Standard EN ISO 17916 imposes a speed of 1m s per to...

Страница 10: ...The unit of measurement is the dB A weighted decibel A The measurements were taken at a height of 1 6m above the ground with a sound level meter type FUSION nbr 10925 checked in an accredited laborato...

Страница 11: ...al cutting using plasma jet is a cutting process by fusion and ejection of the molten metal by the plasmagene gas The installation is designed for cutting from 45A to 125A up to 30mm at middle sheet c...

Страница 12: ...N ON LINCOLN MACHINE This installation may be used in an integrated manner on a machine supplied by us The main functions are accessible by the NC that will steer the cutting processes via Ethernet Th...

Страница 13: ...G1 Cutting gas Air FT Transverse chain FL Longitudinal chain 1 Torch harness 07085711NG 15m 07085712NG 22m 2 Power source cycle control harness 0708 5719 3 Motor bundles TH motor moteur L 10m TH cont...

Страница 14: ...ECTION BOX It is usually mounted on the beam of the thermal cutting machine When choosing the location of this unit make sure that the distance is compatible with the length of the detection cable CHA...

Страница 15: ...25M BUNDLE The Flexcut 125 CE installation is designed to operate with the LC125M torch The function of the torch is to diffuse gas and current so as to achieve high quality cutting The torch is conne...

Страница 16: ...C DESCRIPTION 8695 4496 B C 12 FLEXCUT 125 CE INSTALLATION...

Страница 17: ...ARD NF EN 547 1 3 TO ASSURE PERSONAL PROTECTION 1 1 GAS SUPPLY Provide the gas sources cylinders cylinder frames evaporators etc below each with a regulator that is capable of supplying the recommende...

Страница 18: ...s 1 4 1 7 2 bar 1 260 l mn Compressed air Compressed air ISO 8573 1 2010 Class 1 4 1 7 2 bar 1 260 l mn The quality of the compressed air has a significant effect on the cutting results It must be fil...

Страница 19: ...voltage and to the consumption of the apparatuses This protective disconnecting switch will have to have a cutting capacity 50kA We markets units meeting such requirements Do not hesitate to contact u...

Страница 20: ...6 mm Cable part number 5519035NG The consumption values are stated for working with 125 A 175 VDC for cutting Sectioning box 3 phase power supply ground 400 V Flexcut 125 CE Single torch 06942318NG Du...

Страница 21: ...range from 0 C to 40 C 2 INSTALLATION Installation is carried out in the following order placing and securing of each component of the installation connection of each component of the installation st...

Страница 22: ...D ASSEMBLY AND INSTALLATION 8695 4496 B D 18 FLEXCUT 125 CE INSTALLATION 2 1 FLUID CONNECTIONS Mark Designation G Flexcut 125 CE power source G1 Cutting gas Air T Torch LC125M torch bundle...

Страница 23: ...SSEMBLY AND INSTALLATION FLEXCUT 125 CE INSTALLATION D 19 2 2 ELECTRICAL CONNECTIONS Mark Designation B Detection box C Cycle function assembly G Flexcut 125 CE power source P Tool holder T Torch LC12...

Страница 24: ...E FUNCTION INSTALLATION FOR INTEGRATED INSTALLATION 3 1 ASSEMBLY The cycle function is mounted in the factory in the main cabinet 3 2 CONNECTIONS The cycle function is connected in the factory in the...

Страница 25: ...INSTALLING THE DETECTION BOX 5 1 ASSEMBLY The box is fastened mechanically behind the tool holder 5 2 ELECTRICAL CONNECTIONS J1 connector Detection cable to torch 07085622 J2 connector Detection cabl...

Страница 26: ...nect the power source to a power supply and to a gas or air supply see the power source s instructions in the present folder Connect the power source to the machine Connect P1 W60 to the back of the p...

Страница 27: ...8695 4496 B D ASSEMBLY AND INSTALLATION FLEXCUT 125 CE INSTALLATION D 23...

Страница 28: ...cumentation 8695 4944 in the sections relating to Flexcut 125 CE installation The part program particularities size and location of striking cutting quality etc also influence cutting quality The post...

Страница 29: ...8695 4496 B E OPERATOR MANUAL FLEXCUT 125 CE INSTALLATION E 25 4 CYCLES...

Страница 30: ...E OPERATOR MANUAL 8695 4496 B E 26 FLEXCUT 125 CE INSTALLATION...

Страница 31: ...IM10375 For the maintenance of the tool holder PO150D please refer to instructions 8695 4566 Your maintenance department may photocopy these pages so that it can follow up maintenance dates and opera...

Страница 32: ...ne off Using the emergency stop does not mean that there is no voltage in the box The fuses E1 F17 powers the motors of the tool holders description FUSE 5X20 5A 250V FSF F15 to F18 switch off the 24V...

Страница 33: ...UI and the NC PLC has been interrupted for 10 seconds watchdog Check proper Ethernet addressing and reset communication 1001 The emergency stop is active The process cannot start without switching on...

Страница 34: ...n cut higher 01263 Plasma TH in low position fault One of the lower limit switches of the torch is active Correct the fault raise the tool holder and clear the alarm 01264 Cutting start fault or power...

Страница 35: ...Correct the fault and set the tool holder position if required Two torches cannot be selected The two torches are not identical type Select two identical torches Cutting cannot be started Lack of ext...

Страница 36: ...T 125 CE INSTALLATION 3 PO150D TOOL HOLDER MAINTENANCE Please refer to the document 8695 4566 4 FLEXCUT 125 CE POWER SOURCE MAINTENANCE Please refer to the document IM10375 5 TORCH LC125M MAINTENANCE...

Страница 37: ...of parts duly completed Please specify in the Order column the number of parts desired and indicate the type and the serial number of your equipment For items noted on the photos or sketches but not i...

Страница 38: ...F MAINTENANCE 8695 4496 B F 34 FLEXCUT 125 CE INSTALLATION 6 1 MAIN PARTS...

Страница 39: ...Designation B P07085608 Detection box C Cycle function assembly T K4300 5 Torch LC125M torch bundle 15m T K4300 6 Torch LC125M torch bundle 22m G K4811 2 Flexcut 125 CE power source P P07085025 Tool...

Страница 40: ...mally in stock not in stock on request Item Ref Stock Order Designation E6 W000276961 Detection board For parts order give the quantity required and put the number of your machine in the box below TYP...

Страница 41: ...esignation E1 W000400411 Step motor variable drive E2 W000400412 X20BC00G3 Ethercat coupler module W000400413 X20PS9400 power supply module W000400414 X20CM8281 input output module W000383711 X20BB80...

Страница 42: ...15 RETAINING CAP CTP 45A 125A LC125M T3 BK14300 7 NOZZLE 45A LC125M BK14300 8 NOZZLE 65A LC125M BK14300 9 NOZZLE 85A LC125M BK14300 10 NOZZLE 105A LC125M BK14300 11 NOZZLE 125A LC125M T4 BK14300 13 SW...

Страница 43: ...8695 4496 B F MAINTENANCE FLEXCUT 125 CE INSTALLATION F 39...

Страница 44: ...ENANCE 8695 4496 B F 40 FLEXCUT 125 CE INSTALLATION PERSONAL NOTES Lincoln Electric France S A S Avenue Franklin Roosevelt 76120 Le Grand Quevilly 76121 Le Grand Quevilly cedex www lincolnelectriceuro...

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