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ApexRp Operators Manual

248083480-1 Rev 3

Laser Safety Information

This product is considered to be a Class 1 LASER product (as defined

by FDA 21 CFR, §1040.10) when used under normal operation and

maintenance. Performing service on the internal sensor can,

however, result in exposure to invisible radiation.

The particle counter has been evaluated and tested in accordance

with EN 61010-1:2012, “Safety Requirements For Electrical

Equipment for Measurement, Control and Laboratory Use” and IEC

60825-1:2007, “Safety of LASER Products”.

For further technical assistance, contact:

Technical Support Team

800-945-5905 (USA Toll Free)

541-770-5905 (Outside of USA).

WARNING:

The use of

controls, adjustments

or procedures other

than those specified

within this manual may

result in personal injury

and/or damage to this

instrument.

WARNING:

Attempts by untrained personnel to disassemble, alter, modify

or adjust the electronics or optics may result in personal injury and

damage to the instrument and will void its warranty. There are no user-

serviceable components inside the particle counter. Only factory

authorized service personnel should repair or service this instrument and

its optical system. Review Lighthouse specifications before installing a DC

power supply. Attempting to use under-rated power source equipment

can expose the instrument, adjacent equipment and the user to

dangerous shock and fire hazards. Failure to meet the specifications as

provided by Lighthouse Worldwide Solutions will void the instrument

Warranty and CE certification and may cause serious personal injury.

Содержание ApexR02p

Страница 1: ...Operators Manual ApexRemoteWithPump A I R B O R N E P A R T I C L E C O U N T E R W I T H P U M P...

Страница 2: ......

Страница 3: ...ApexRp Operators Manual 248083480 1 Rev 3 2 Lighthouse Worldwide Solutions Apex Remote With Pump Models ApexR3p ApexR5p ApexR02p ApexR03p ApexR05p Operators Manual...

Страница 4: ...r allow to be disclosed such information except as permitted in writing by Lighthouse Worldwide Solutions The information contained herein is subject to change without notice Lighthouse Worldwide Solu...

Страница 5: ...iew 14 Description 14 Accessories 15 Specifications 16 ApexR02p 16 ApexR03p 17 ApexR05p 18 ApexR3p 19 ApexR5p 20 3 Get Started 22 Unpacking and Initial Inspection 22 Identify the ApexRp Model 22 Compa...

Страница 6: ...o Start 40 Running the Instrument Using MODBUS 41 AUTOMATIC Counting Mode 41 Configuring with the MODBUS Protocol 42 Setting the Real Time Clock 42 Changing the Default Instrument Parameters 43 Using...

Страница 7: ...Register Map v1 50 54 COMM Settings 54 Supported MODBUS Commands 54 Sensor Settings Registers 55 Command Register 62 Alarm and Threshold Registers 63 Alarm Enable Registers 63 Threshold Setup Registe...

Страница 8: ...llowing Product Specifications SAFETY EN61010 1 2010 Safety Requirements for Electrical Equipment for Measurement Control and Laboratory Use Part 1 General Requirements IEC 61010 1 2010 EMC EN61326 1...

Страница 9: ...xR5p ApexR02p ApexR03p or ApexR05p Additional Help For more information about Lighthouse Airborne Particle Counters contact Lighthouse Worldwide Solutions Service and Support Tel 1 800 945 5905 USA To...

Страница 10: ...ApexRp Operators Manual 9 248083480 1 Rev 3 Intentionally Blank Page...

Страница 11: ...the left margin of the page next to the subject or step to which it applies Take care when performing any procedures preceded by or containing a warning The classifications of warnings are defined as...

Страница 12: ...ts or procedures other than those specified within this manual may result in personal injury and or damage to this instrument WARNING Attempts by untrained personnel to disassemble alter modify or adj...

Страница 13: ...an damage or destroy electronic components Therefore any service or maintenance work should be done at a static safe work station A static safe work station requires an ESD consultant to evaluate the...

Страница 14: ...ApexRp Operators Manual 13 248083480 1 Rev 3 Intentionally Blank Page...

Страница 15: ...2 1 below shows the ApexR3p and ApexR03p Figure 2 1 ApexR3p and ApexR03p Remote Airborne Particle Counters The instrument uses a LASER diode light source and LASER beam shaping optics to illuminate a...

Страница 16: ...ters with pumps were created for continuous operation 24 hours per day 7 days per week The instrument provides versatile mounting options and can be installed where space is at a premium The ApexRp in...

Страница 17: ...on Modes MODBUS ASCII MODBUS RTU MODBUS TCP Maximum Tubing Length The sum of exhaust tubing length plus inlet tubing length to ISO kinetic probe may not exceed 10 ft 3 0 M Supporting Software LMS Phar...

Страница 18: ...MODBUS ASCII MODBUS RTU MODBUS TCP Maximum Tubing Length The sum of exhaust tubing length plus inlet tubing length to ISO kinetic probe may not exceed 10 ft 3 0 M Supporting Software LMS Pharma Pro v...

Страница 19: ...des MODBUS ASCII MODBUS RTU MODBUS TCP Maximum Tubing Length The sum of exhaust tubing length plus inlet tubing length to ISO kinetic probe may not exceed 10 ft 3 0 M Supporting Software LMS Pharma Pr...

Страница 20: ...MODBUS ASCII MODBUS RTU MODBUS TCP Maximum Tubing Length The sum of exhaust tubing length plus inlet tubing length to ISO kinetic probe may not exceed 10 ft 3 0 M Supporting Software LMS Pharma Pro v...

Страница 21: ...des MODBUS ASCII MODBUS RTU MODBUS TCP Maximum Tubing Length The sum of exhaust tubing length plus inlet tubing length to ISO kinetic probe may not exceed 10 ft 3 0 M Supporting Software LMS Pharma Pr...

Страница 22: ...ApexRp Operators Manual 21 248083480 1 Rev 3 Intentionally Blank Page...

Страница 23: ...her damage Any damage was immediately reported to Lighthouse Damaged cartons may be replaced by calling Lighthouse Sales Keep an undamaged carton for reshipment of the instrument for its annual factor...

Страница 24: ...to Figure 3 1 and insert the SmartPort Cable s USB connector into a USB port on the computer The computer should acknowledge the cable and report that it has found a new device a Serial USB cable and...

Страница 25: ...ngs Locate SmartPort on bottom of ApexRp as shown in Figure 3 3 Figure 3 3 SmartPort Location Right click the Computer ICON and choose Properties Choose Device Manager Left Click Ports COM LPT Example...

Страница 26: ...rogram will not see the instrument and report an error requiring another COM port to be selected On the configuration computer navigate to the Start menu All Programs Navigate to Lighthouse Worldwide...

Страница 27: ...del The ApexRp standard network settings are set to the same values for all ApexRp s shipped These values are 10 10 x xxx for IP 255 255 0 0 for netmask and 0 0 0 0 as Default Gateway setting To view...

Страница 28: ...ll ApexRp models Ch1 threshold 1000 Ch2 threshold 1000 and channel alarms are disabled If the Alarm is enabled the Alarm LED will turn on solid green until that Alarm s threshold value is exceeded in...

Страница 29: ...Rp Serial must have its address set to a correct value or it won t be recognized by various management programs including LMS Express and LMS Express RT The full switch address list can be found in Ta...

Страница 30: ...Flow LED GREEN flow is within specification GREEN BLINKING flow is out of specification Service LED OFF Normal operation AMBER LASER power or current LASER supply or photo amp is out of range AMBER B...

Страница 31: ...cation with the ApexRp instrument ApexRp Serial DIP Switches The ApexRp DIP switches are used to set up Serial communication Refer to Table 4 1 for detailed DIP switch settings their meaning and effec...

Страница 32: ...COM Mode See Table 4 2 7 Serial Protocol UP For Serial Communications uses DIP Switch Addressing DOWN For Ethernet communication i e to communicate with the Instrument Setup tool 8 Reserved Table 4 1...

Страница 33: ...1 1 26 1 1 0 1 0 11 1 1 0 1 1 27 0 0 1 1 0 12 0 0 1 1 1 28 1 0 1 1 0 13 1 0 1 1 1 29 0 1 1 1 0 14 0 1 1 1 1 30 1 1 1 1 0 15 1 1 1 1 1 31 Table 4 3 DIP Switch Addressing Communicating Serial with Apex...

Страница 34: ...4 4 RJ45 Pinouts To connect the instrument to an RS 485 network 1 Make sure the SmartPort Cable is disconnected from the instrument 2 Install the ApexRp in a perpendicular position with its Inlet barb...

Страница 35: ...nd Receivers on One line one driver active at a time for RS 485 networks 32 Drivers 32 Receivers Maximum Cable Length 4000 ft 1 219 2 m Maximum Data Rate 40 ft 4000 ft for RS422 RS 485 100 Kbs 10 Mbs...

Страница 36: ...conflicts with devices already on the network All TCP IP values should be static Checking the DHCP checkbox Figure 4 4 can cause the instrument and its data to become lost when its IP Address is chang...

Страница 37: ...5 data records location info serial number model sampling parameters location status flow status service status and alarm status All diagnostic results will also be displayed Figure 4 5 ApexRp Data an...

Страница 38: ...ApexRp Operators Manual 37 248083480 1 Rev 3 Intentionally Blank Page...

Страница 39: ...ed Service Provider Zero Count Test This section will provide the user a procedure to determine if the ApexRp can successfully complete several zero counts A purge filter must be attached to the instr...

Страница 40: ...may still have particles inside it Allow the unit to sample overnight with the purge filter attached before retesting it If the counts are still high after the overnight purge call Lighthouse Technic...

Страница 41: ...l is defined through an RS 232 or RS 485 interface with Baud Rate 19200 Data Bits 8 Stop Bits None Parity 1 Flow Control None Power On Auto Start When powering up the instrument it will begin sampling...

Страница 42: ...and is issued 12 Instrument Stop Aborts current sample Stops data collection Table 6 1 Action Commands Each of the described action commands above are written to the command register 40002 AUTOMATIC C...

Страница 43: ...of seconds since midnight 1 1 1970 40028 Unsigned Integer Real Time Clock low Table 6 2 Real Time Clock Registers In order to change the RTC to the current local date time enter the high and low valu...

Страница 44: ...value in seconds The low word register for Sample Time is 40034 The low word register for Hold Time is 40032 Table 6 4 Instrument Parameters Register Data Type Description 40026 Unsigned Integer Loca...

Страница 45: ...maximum value is 359 999 seconds high word 5 low word 32319 which is 99 hours 59 minutes and 59 seconds To set the Hold Time to a value less than 9 hours 6 minutes 7 seconds enter the number of second...

Страница 46: ...the data registers 30xxx series For example data register 30010 s enable alarm register would be 43010 Data register 30016 s enable alarm register would be 43016 Enabling the Alarm for a particle chan...

Страница 47: ...2 1 Table 6 7 Example of Alarming on Channel 2 Use the Threshold registers to set the alarm threshold value This is described in the next section Threshold Setup Registers Threshold data is stored in...

Страница 48: ...9 Alarm Threshold Registers set to 1000 Register Data Type Description 45009 unsigned integer Threshold for Particle Channel 1 high smallest particle size starts here 45010 unsigned integer Threshold...

Страница 49: ...erials and points of placement Due to these differences specific instructions cannot be supplied in this document However the listed tools and hardware shown in Figure 7 1 are typical for most install...

Страница 50: ...re the instrument is level then use a pencil to mark the center of the mounting holes The distance between the holes should be 5 75 Proceed to step 4 3 If the Wall Bracket was ordered use the Wall Bra...

Страница 51: ...n the Bracket Tighten the two screws 8 The ApexRp is now ready for connection to the network Installing ApexRp without Wall Bracket 1 Using a bubble level to ensure ApexRp is level place the ApexRp ag...

Страница 52: ...nlet ISO probe attached via 3 8 ID tubing The 0 1 CFM instruments ApexR02p ApexR03p ApexR05p sensors can be used with a 1 8 barbed inlet ISO probe attached via 1 8 ID tubing The sum of exhaust tubing...

Страница 53: ...8 Exhaust Port ApexRp uses an internal blower to provide a vacuum source The blower exhaust is HEPA filtered so as not to contaminate the surrounding monitoring environment See figure 7 8 Figure 7 8...

Страница 54: ...his number on all shipping documentation and purchase orders After receipt of the RMA number follow the shipping instructions below 1 Use the original container nozzle caps and packing materials whene...

Страница 55: ...RS 485 standard Software Protocol MODBUS ASCII supports upper lower case and MODBUS RTU Table A 1 MODBUS Communications Settings The MODBUS slave address is set on the particle counter Supported MODBU...

Страница 56: ...Firmware version Major version digits are hundreds Minor version digits are tens and ones For example 235d v2 35 40005 unsigned integer Serial Number high 40006 unsigned integer Serial Number low 400...

Страница 57: ...Particle Counter where data was recorded Must be 1 to 200 maps to location names associated with registers 40200 40999 40027 signed integer Real Time Clock RTC high Displays instrument s real time clo...

Страница 58: ...Calibration Reference Voltage millivolts 40047 signed integer ApexRp Calibration Due Date high Indicates when instrument is due for calibration This number can be generated by the ANSI C C time functi...

Страница 59: ...even second from UNIX time 40069 unsigned integer Software controlled RGB LED green channel Uses values from 0 100 for duty cycle percentage every even second from UNIX time 40070 unsigned integer Sof...

Страница 60: ...Options If Bit 0 of Register 40050 is set it indicates that the instrument is capable of Fast Download Bits Description 5 ApexRp Software controlled RGB LED 1 Enabled 0 Disabled 6 ApexRp Location Bra...

Страница 61: ...d and it hasn t been read via Modbus yet When a data record has been read via Modbus registers 30001 to 30999 then this flag is reset to zero 3 DEVICE ERROR in the event that there is a failure on the...

Страница 62: ...is out of spec else set to 0 4 ApexRp NO FLOW STATUS Set to 1 when unit s flow is below no flow threshold causing LASER to turn off else set to 0 5 ApexRp PHOTOAMP SUPPLY STATUS Set to 1 when unit s p...

Страница 63: ...mode Instrument executes samples and holds until an Instrument Stop command is issued For instruments with pumps this command will start the pump Manifold Controller Uses defined Manifold Sequence Sto...

Страница 64: ...ll change for any channel alarm setting and Bit 0 must always be written as a 1 What this means is that these registers will receive a 3 to turn the setting ON and a 1 to turn it OFF Particle data reg...

Страница 65: ...0 43015 43016 4 0 Table A 10 Example of Alarming on Channel 2 Use the Threshold registers to set the alarm threshold value This is described in the next section Threshold Setup Registers Threshold dat...

Страница 66: ...unsigned integer Threshold for Particle Channel 1 high smallest particle size starts here 45010 unsigned integer Threshold for Particle Channel 1 low 45011 unsigned integer Threshold for Particle Chan...

Страница 67: ...s Example High Bytes Low bytes 4 Byte Data Item Not all particle and analog channels are active Retrieving data from an inactive channel returns garbage See the Data Enable Registers section of this d...

Страница 68: ...Particle Channel 3 high 30014 unsigned integer Particle Channel 3 low 30015 unsigned integer Particle Channel 4 high 30016 unsigned integer Particle Channel 4 low 30041 IEEE Float Analog Channel 1 hig...

Страница 69: ...R power out of spec 8 ApexRp LASER current status 0 LASER current in spec 1 LASER power out of spec 9 ApexRp LASER supply status 0 LASER supply in spec 1 LASER supply out of spec 10 ApexRp LASER life...

Страница 70: ...significant bit The bits within the Device Status Word are flagged to indicate particular conditions of the currently indexed data record If multiple states occur the bits are added together For examp...

Страница 71: ...nnels not supported by the device or when the device software is configured not to record data for those items The Enable Registers 31xxx series run in parallel with the Data Registers 30xxx series Fo...

Страница 72: ...erwise all warranties and remedies granted under this Section may at LWS s option be terminated C THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER REPRESENTATIONS WARRANTIES AND COVENANTS...

Страница 73: ...ApexRp Operators Manual 248083480 1 Rev 3 72 Intentionally Blank Page...

Страница 74: ...Service and Support Tel 1 800 945 5905 USA Toll Free Tel 1 541 770 5905 Outside of USA techsupport golighthouse com www golighthouse com...

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