Lifter GX, Руководство по эксплуатации и обслуживанию

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SUMMARY (1.1)
TECHNICAL DATA ...........................................................................pag.9
DECLARATION OF VIBRATION EMISSION ...................................pag.9
USE OF THE MACHINE ..................................................................pag.9
DESCRIPTION OF THE TRUCK .....................................................pag.9
SAFETY DEVICES...........................................................................pag.9/10
PLATES............................................................................................pag.10
TRANSPORT AND SET UP.............................................................pag.10
BATTERY.........................................................................................pag.10
USE ..................................................................................................pag.10/11
MAINTENANCE ..............................................................................pag.11
TROUBLE SHOOTING ....................................................................pag.12
USE OF THE MACHINE (4.1)
This machine has been designed to lift and transport loads on perfectly even floors. An identification plate can be found on the chassis indicating the lifting capacity that must never be exceeded both
for the safety of the personnel and not to damage the vehicle.Please observe the safety, use and maintenance regulations to the letter.Any mounting of extra equipment on the machine must be
authorised by the manufacturers.
DESCRIPTION OF THE TRUCK (5.16) (see fig.1)
This machine is an electric fork lift truck with steering bar drive and is perfect for storing and transporting loads on perfectly even surfaces. The controls are easy to see and use. The machine complies
with all current EEC safety and comfort regulations. The drawing shows its main specifications:
1) STEERING BAR 2) MOTOR WHEEL 3) HYDRAULIC OUTLET 4) FORKS MANUAL RELEASE DEVICE 5) LIFTING FORK 6) SECOND STAGE 7) CHASSIS 8) LIFTING CYLINDER 9) MAIN
SWITCH 10) FORK CONTROL ELECTRONIC BOARD (EVO) 11) ELECTRONIC CARD 12) STABILISING WHEEL 13) COVERS 14) PARACHUTE VALVE 15) BATTERY 16) ELECTRIC BRAKE
17) LOADING ROLLERS 18) HAND GUARD 19) RECTIFIER 20) FORK RAISING CYLINDER (only Free Lift model) 21) SECOND STAGE RAISING CYLINDER (only Free Lift model)
SAFETY DEVICES (6.12) (see fig.1)
1) MASTER SWITCH (ref.9) 2) ELECTRIC BRAKE (ref.16) 3) FLOW LIMITING VALVE (ref.14) 4) MAXIMUM PRESSURE VALVE 5) BUMPERS: they protect the driving wheel (ref. 2), the lateral
stabilizing wheels (ref. 12) and the front loading rollers (ref. 17) from bumps; in case of accidents, therefore, the feet and the load are protected 6) DEAD MAN'S HANDLE (ref.2/fig.3): this is a safety
switch located on the steering bar and protects the driver from collisions when reversing 7) HAND GUARD (ref.18) 8) FORKS MANUAL RELEASE DEVICE (RIF. 4)
Structure (7.10)
The lifting mast, the legs and the hood form a very rigid welded structure (ref. 6). The forks are precision guided by 4 rollers that run up the whole mast. The drive wheel, a pivoted wheel and two rollers
give the truck great stability on 4 points of support. The covers (REF. 13) can be easily opened to allow access to all the units for maintenance.
Drive (8.4)
The drive unit moves the driving wheel by means on conical and cylindrical gears. Movement can be inverted by using the throttle valves located on the steering bar (ref.1/fig.3).
Steering bar (9.12) (rif.1/fig.1)
The truck can be driven by a person. The steering angle is 210°. The steering bar operates directly on the driving wheel, therefore, to change direction turn it in the required direction. To move the truck
(see fig.2) keep the steering bar in its central position (pos.B), while to stop it move it to its upper position (pos.A) or in its lower position (pos.C). When released the steering bar returns automatically
to its upper position (pos.A) and acts as a parking brake. In “tortoise” mode, when the steering wheel is in the upper position (pos. A) or in the lower position (pos. C), if you press the “tortoise” pushbutton
(ref. 8, fig. 3) and act on the start regulator (ref. 1, fig. 3), the carriage will move at a reduced speed.
TECHNICAL DATA (3.46)
9
EN
DECLARATION OF VIBRATION EMISSION (33.2)
Declared vibration emission values in compliance with EN 12096
Test surface Description Value European Norm (EN)
Measured vibration emission
value, a (m/s 2 )
0.71
EN ISO 20643
(Hand-Arm)
Uncertainty, K (m/s 2 )
0.68
Industrial smooth
concrete floor
On test track
according to
EN 13059
Measured vibration emission
value, a (m/s 2 )
2.3
EN ISO 20643
(Hand-Arm)
Uncertainty, K (m/s 2 ) 0.6
Measured vibration emission
value, a (m/s 2 )
0.77
EN 13059
(Whole body)
Uncertainty, K (m/s 2 ) 0.39
Industrial smooth
concrete floor
On test track
according to
EN 13059
Measured vibration emission
value, a (m/s
2
)
1.02
EN 13059
(Whole body)
Uncertainty, K (m/s
2
) 0.08
Values determined in compliance with EN ISO 20643 and EN 13059.
1.1 MANUFACTURER PR INDUSTRIAL PR INDUSTRIAL PR INDUSTRIAL PR INDUSTRIAL PR INDUSTRIAL PR INDUSTRIAL PR INDUSTRIAL
1.2 MODEL GX 12/25 III ED. BASIC GX 12/29 III ED. BASIC GX 12/35 III ED. BASIC GX 12/25 III ED. EVO GX 12/29 III ED. EVO GX 12/35 III ED. EVO GX 12/29 III ED. FL EVO
1.3 DRIVE ELECTRIC ELECTRIC ELECTRIC ELECTRIC ELECTRIC ELECTRIC ELECTRIC
1.4 OPERATOR TYPE PEDESTRIAN PEDESTRIAN PEDESTRIAN PEDESTRIAN PEDESTRIAN PEDESTRIAN PEDESTRIAN
1.5 LOAD CAPACITY Q kg 1200 1200 1200 1200 1200 1200 1200
1.6 LOAD CENTRE DISTANCE c mm 600 600 600 600 600 600 600
1.8 LOAD DISTANCE, CENTRE OF DRIVE AXLE TO FORK x mm 780 780 780 780 780 780 780
1.9 WHEEL BASE y mm 1234 1234 1234 1234 1234 1234 1234
2.1 SERVICE WEIGHT kg 530 545 578 570 585 618 615
2.2 AXLE LOAD LADED, FRONT/REAR kg 543/1187 558/1187 591/1187 583/1187 598/1187 631/1187 628/1187
2.3 AXLE LOAD UNLADEN, FRONT/REAR kg 368/162 383/162 416/162 408/162 423/162 456/162 453/162
3.1 TYRES * G+P/P G+P/P G+P/P G+P/P G+P/P G+P/P G+P/P
3.2 TYRE SIZE, FRONT (Ø x width) 250x76 250x76 250x76 250x76 250x76 250x76 250x76
3.3 TYRE SIZE, REAR (Ø x width) 82x70 82x70 82x70 82x70 82x70 82x70 82x70
3.4 SIDE WHEELS (Ø x width) 100x38 100x38 100x38 100x38 100x38 100x38 100x38
3.5 WHEELS, NUMBER (x=DRIVEN) FRONT/REAR 1x+1/2 1x+1/2 1x+1/2 1x+1/2 1x+1/2 1x+1/2 1x+1/2
3.6 TREAD, FRONT b
10
mm 565 565 565 565 565 565 565
3.7 TREAD, REAR b
11
mm 410 410 410 410 410 410 410
4.2 HEIGHT, MAST LOWERED h
1
mm 1787 1987 2250 1787 1987 2250 1965
4.3 FREE LIFT h
2
mm - - 80 - - 80 1402
4.4 LIFT h
3
mm 2410 2810 3410 2410 2810 3410 2810
4.5 HEIGHT, MAST EXTENDED h
4
mm 2992 3392 3916 2992 3392 3916 3372
4.6 INITIAL LIFT h
5
mm - - - - - - -
4.9 HEIGHT OF TILLER IN DRIVE POSITION MIN/MAX h
14
mm 915/1310 915/1310 915/1310 960/1330 960/1330 960/1330 960/1330
4.15 HEIGHT, LOWERED h
13
mm 90 90 90 90 90 90 90
4.19 OVERALL LENGTH l
1
mm 1760 1760 1760 1760 1760 1760 1760
4.20 LENGHT TO FACE OF FORKS l
2
mm 609 609 609 609 609 609 609
4.21 OVERALL WIDTH b
1
mm 800 800 800 800 800 800 800
4.22 FORK DIMENSIONS s/e/l mm 70/150/1150 70/150/1150 70/150/1150 70/150/1150 70/150/1150 70/150/1150 70/150/1150
4.24 FORK-CARRIAGE WIDTH b
3
mm 650 650 650 650 650 650 650
4.25 DISTANCE BETWEEN FORK ARMS b
5
mm 560 560 560 560 560 560 560
4.32 GROUND CLEARANCE, CENTRE OF WHEEL BASE m
2
mm 20 20 20 20 20 20 20
4.34 AISLE WIDTH FOR PALLETS 800x1200 LENGHTWISE A
st
mm 2210 2210 2210 2210 2210 2210 2210
4.35 TURNING RADIUS W
a
mm 1430 1430 1430 1430 1430 1430 1430
5.1 TRAVEL SPEED, LADEN/UNLADEN km/h 4,7/5,2 4,7/5,2 4,7/5,2 4,7/5,2 4,7/5,2 4,7/5,2 4,7/5,2
5.2 LIFT SPEED, LADEN/UNLADEN m/s 0,11/0,19 0,11/0,19 0,11/0,19 0,11/0,19 0,11/0,19 0,11/0,19 0,10/0,18
5.3 LOWERING SPEED, LADEN/UNLADEN m/s 0,12/0,15 0,12/0,15 0,12/0,15 0,19/0,19 0,19/0,19 0,19/0,19 0,16/0,14
5.8 MAX GRADEABILITY, LADEN/UNLADEN % 5/10 5/10 5/10 5/10 5/10 5/10 5/10
5.10 SERVICE BRAKE ELECTRIC ELECTRIC ELECTRIC ELECTRIC ELECTRIC ELECTRIC ELECTRIC
6.1 DRIVE MOTOR POWER kW 0,7 0,7 0,7 0,7 0,7 0,7 0,7
6.2 LIFT MOTOR POWER kW 2,2 2,2 2,2 2,2 2,2 2,2 2,2
6.4 BATTERY VOLTAGE, NOMINAL CAPACITY C5 V/Ah 24/85 (C20) 24/85 (C20) 24/85 (C20) 24/118 (C5) 24/118 (C5) 24/118 (C5) 24/118 (C5)
6.5 BATTERY WEIGHT kg 38 38 38 78 78 78 78
6.6 ENERGY CONSUMPTION ACC. TO VDI CYCLE kWh/h 0,9 0,9 0,9 0,9 0,9 0,9 0,9
8.4 SOUND LEVEL AT DRIVER'S EAR dB(A) 62 62 62 62 62 62 62
*G=Rubber, P=Polyurethane, N=Nylon
DESCRIPTION
WEIGHTS
TYRES/CHASSIS
DIMENSIONS
PERFORMANCE
DA
TA
ELECTRIC MOT
ORS