Liebert MATRIX S 004-016 Скачать руководство пользователя страница 11

8

The water temperature at the recuperator inlet (in stable operat-

ing conditions)mustbe in the range of 25

û

C --- 45

û

C, with an out-

let differential of between 3.5

û

C --- 8

û

C.

8.3 --- Water chiller with total heat recovery

(100%)

All heat discharged by the unit to the condenser is recovered.

The system includes an additional refrigerating circuit made up

of a three---way solenoid valve, supplying --- in case of hot water

demand --- a plate exchanger, usually by---passed and sized so

as to discharge all condensing heat (also installed before the

finned air condenser in series with it); a check valve, a liquid re-

ceiver at the exit of the finned air condenser working as storage

for the needed additional refrigerant charge (see refrigerating

scheme). The recuperator is insulated with closed cell polyure-

thane and is equipped with heaters activated when the recuper-

ator is deactivated to prevent frost in winter with the system

stopped or not perfectly drained.

The operation in total recovery mode is enabled by an external

contact. The Microface control will simultaneously suit the fan

speed changing the fan speed setpoint differently from the stan-

dard operation without recovery (practically slowing the fans

down till they switch off); anyway, the operation in recovery

mode is enabled also without load at the users. Indeed, if the us-

ers do not demand heat, the water flowing to the condenser

reaches a temperature that does not enable the total condensa-

tion of the compressed gas, and the remaining portion of the

phase change can thus take place in finned coil without inter-

rupting the recovery process through the intervention of the ma-

chine safety devices.

If the plate exchanger is supplied with too cold water, or if the sy-

stem is not preset by the installation technician with a three or

two---way proportional adjustment valve for the exchanger by-

pass (indispensable for cold starts, see following “Recom-

mended hydraulic circuit” ), the condensing pressure tends to

decrease too much; a prolonged condition of low condensing

temperature below the safety threshold leads the Microface mi-

croprocessor control to disable the heat recovery, protecting the

system from any possible malfunctioning.

Fig. e --Recommended hydraulic circuit

Heat recovery

users

Heat recovery

exchanger

8.4 --- Hydraulic circuit accessories

Made up of an expansion vessel (pre---charged at 1.5 bar, max.

operating pressure 10 bar) and a safety valve, set at 5 bar. Their

position in the hydraulic circuit is illustrated in Fig. 12, Fig. 13,

Fig. 14 and Fig. 15.

S

Expansion vessel volume: 8 litres for all units.

It is recommended that the total required expansion vessel ca-

pacity is always checked, depending on the unit’s internal hy-

draulic volume (with the volume of the buffer tank, if installed),

the user circuit volume, the glycolpercentage in the mixture, and

the expected maximum temperature variation of the mixture.
The water flow switch is a compulsory device protecting the unit.

It is installed, as standard, on units with the optional on---board

pump set, and is available as a option for units without pumps

on board: in the latter case the flow switch, if not installed on the

machine, must be installed on the hydraulic circuit by the install-

er and wired to the electric panel terminal board, as indicated on

the wiring diagram.

8.5 --- Water chiller with inertia tank

The machine can be supplied complete with a buffer tank; it per-

forms the inertial stabilizer function, for better compressor op-

eration, summed up in the following two points:

S

it reduces the frequency of the compressor peaks, which is

higher the lower the system thermal inertia, improving their

performance;

S

it naturally eliminates the operational problems caused by

sudden load variations (shown by variations of the chilled

water temperature).

The buffer tank is supplied insulated, with a drain valve, vent

valve and connection for immersion electric heaters; maximum

operating pressure 6 bar.
Built in carbon steel and coated with anti---condensation insula-

tion. It can be installed in all MATRIX S versions inside the coil

compartment.

Mod. 004---006---007 technical data

S

Internal volume:

200 litres

S

Net weight:

110 kg

S

Working weight:

310 kg

Mod. 008---011---014---016 technical data

S

Internal volume:

400 litres

S

Net weight:

140 kg

S

Working weight:

540 kg

Mod. 204---206---207 technical data

S

Internal volume:

160 litres

S

Net weight:

100 kg

S

Working weight:

260 kg

Содержание MATRIX S 004-016

Страница 1: ...SERVICE MANUAL English Cod 272491 Rev 25 05 2005 Issued by T D Service HIGH PERFORMANCE AIR COOLED CHILLER S 004 016...

Страница 2: ......

Страница 3: ...read the identification labels affixed to the outside and inside of the unit IMPORTANT This manual may be subject to modification for complete and up to date information the user should al ways consul...

Страница 4: ...nsion valve The hydraulic circuit is made up of hydraulic lines both in steel and flexible EPDM rubber connected by fittings and threaded joints a flow switch optional and in the freecooling versions...

Страница 5: ...t the inlets of the pump and water chiller Can be supplied as an optional accessory Not fitted 8 Install at the highest points in the circuit apparatus which allows the bleeding of air and possibly th...

Страница 6: ...ing a diameter of at least that of the valve outlet without burdening the valve body Convey the discharge to areas where the jet cannot harm people and the surrounding environment Fig a Ideal chilled...

Страница 7: ...ors are equipped with anelectronic protectionde vice blocking their start if the phase sequence is not correct or stopping their operationif athermal relayintervenes Thisdevice is essential for the in...

Страница 8: ...ure s temperature is controlled by the fan speed adjust ment If the mixture temperature is too high for freecooling the com pressors will operate as long as necessary to ensure the correct water glyco...

Страница 9: ...with R407C R22 standard factory setting STOP 26 bar START 20 bar DIFF 6 bar fixed reset The settings for the safety valves installed on the machine are indicated below MODELS SETTINGS SAFETY VALVE 004...

Страница 10: ...ating between 5 C 8 C S Check that the oil level indicated by the compressor sight glass is higher than the min value CHILLED WATER CIRCUIT S Ensure that there are no water leaks S Bleed any air out o...

Страница 11: ...r control to disable the heat recovery protecting the system from any possible malfunctioning Fig e Recommended hydraulic circuit Heat recovery users Heat recovery exchanger 8 4 Hydraulic circuit acce...

Страница 12: ...20 Model 004 204 006 206 007 207 008 011 014 016 Heating capacity kW 10 8 14 8 18 2 21 6 29 6 36 4 44 3 Water flow l s 0 516 0 707 0 870 1 032 1 414 1 739 2 117 Water pressure drop kPa 8 11 14 8 11 14...

Страница 13: ...current kW A A 0 95 2 2 2 4 SHC std head pressure pump model Opt Std head pressure pump mot nom power Std head pressure pump mot max power Std head pressure pump max current SHC high head pressure pum...

Страница 14: ...ad pressure pump model Opt High head pressure pump motor power High head pressure pump max current kW kW A kW A 12 136 1 10 1 44 2 67 32 160 30 3 0 6 50 20 128 1 50 1 92 3 90 32 160 30 3 0 6 50 12 136...

Страница 15: ...ure switch Barg Barg Barg 26 0 28 0 29 0 2 8 1 With nominal air flow water flow outlet at 7 C full load SBH R 407C Size 004 006 007 204 206 207 008 011 014 016 Working Range Max outdoor air temperatur...

Страница 16: ...charge each circuit kg 7 8 12 2 15 3 5 0 6 7 8 5 8 7 12 8 16 2 18 3 Oil charge each circuit lt 6 20 8 00 3 25 3 30 6 20 8 00 Models CLH 004 006 007 204 206 207 008 011 014 016 Refrigerant charge each...

Страница 17: ...65 70 Pump weight kg 12 7 13 8 15 4 42 0 2 pole pump set standard head pressure data refers to each pump Models 004 006 007 204 206 207 008 011 014 016 SBH 30 glycol water mixture flow m3 h 7 90 10 86...

Страница 18: ...ea Extraordinary maintenance area 1000 1000 1000 1000 AIR AIR Notes Minimum distance between 2 units from condensing coil side 2m Do not obstruct the air exiting the fans for a minimum distance of 2 5...

Страница 19: ...it pins as shown above A The capacity of the lifting gear must be adequate to lift the load in question Check the weight of the unit the capacity of the lifting gear and ropes and the condition and su...

Страница 20: ...unit with a speed suitable for the load to be moved so as not to damage the structure G G Xg Yg A1 A2 STRAIGHT SHACKLE 14 UNI 1947 A TYPE OPTIONAL LIFTING SYSTEM WITH STRAIGHT SHACKLE N B LIFT IN THE...

Страница 21: ...7 0 60 1 52 0 60 CLH 004 0 79 0 54 0 88 0 55 CLH 006 0 78 0 52 0 86 0 53 CLH 007 1 15 0 54 1 29 0 55 CLH 204 0 76 0 60 Not available CLH 206 0 77 0 60 Not available CLH 207 1 12 0 60 Not available CLH...

Страница 22: ...7 0 60 1 60 0 60 SLH 004 0 83 0 55 0 91 0 55 SLH 006 0 82 0 53 0 89 0 54 SLH 007 1 21 0 54 1 33 0 55 SLH 204 0 80 0 60 Not available SLH 206 0 82 0 60 Not available SLH 207 1 18 0 60 Not available SLH...

Страница 23: ...4 206 207 008 011 014 016 161 181 187 206 217 229 245 305 314 260 260 114 127 135 95 103 108 115 123 129 138 114 127 135 95 195 234 240 206 217 229 245 305 314 260 260 114 127 135 95 124 140 147 123 1...

Страница 24: ...237 250 258 215 CLH 004 006 007 215 240 182 174 206 216 174 245 287 213 203 235 258 203 204 206 207 Not available Not available Not available 008 011 014 016 275 339 258 279 258 279 238 257 215 215 2...

Страница 25: ...11 014 016 174 197 201 219 232 242 261 325 332 287 287 145 165 175 137 125 135 143 145 158 169 145 165 175 137 206 248 251 219 232 242 261 325 332 287 287 145 165 175 137 148 170 179 145 158 169 145 1...

Страница 26: ...268 288 298 257 SLH 004 006 007 227 253 196 199 229 245 199 256 299 225 229 259 289 229 204 206 207 Not available Not available Not available 008 011 014 016 290 357 285 306 285 306 269 297 257 257 2...

Страница 27: ...nfiguration Support kit code Single support code Kit support pieces CBH 204 206 207 004 006 007 CLH 204 206 004 006 CQH 204 004 SBH 204 206 207 004 006 007 SLH 204 206 004 006 SQH 204 004 485620 4 CBH...

Страница 28: ...GAS MALE ON 204 206 207 MODELS TANK VERSION WITH WITHOUT PUMP IS NOT AVAILABLE 204 206 207 204 206 207 HEAT RECOVERY WATER CONNECTION OPTIONAL 016 016 LATERAL VIEW ONLY FOR CQH 016 SBH 007 AND SBH 01...

Страница 29: ...ion 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Compressor High pressure switch HP Low pressure switch LP Crankcase heater Std with pressure transducer High pressure manometer Opt Low pressure manometer Opt Safe...

Страница 30: ...11 4 11 4 H 2 2 2 21 2 21 2 21 2 21 2 Refrigerant components Item Description Item Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Compressor High pressure switch HP Low pressure switch LP Crankcase heat...

Страница 31: ...Item Description Item Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Compressor High pressure switch HP Low pressure switch LP Crankcase heater High pressure manometer Opt Low pressure manometer Opt Saf...

Страница 32: ...QH SBH SLH SQH 204 206 207 008 011 014 016 G 2 2 2 21 2 21 2 21 2 21 2 H 2 2 2 21 2 21 2 21 2 21 2 Refrigerant components Item Description Item Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Compressor...

Страница 33: ...ents Item Description Item Description 1 2 3 4 5 6 7 8 9 10 Evaporator Evaporator antifreeze heater Opt Rubber flexible pipe only with pumps and or tank Manual air valve Gate valve Pump Safety valve E...

Страница 34: ...7 8 9 10 Evaporator Evaporator antifreeze heater Opt Rubber flexible pipe only with pumps and or tank Manual air valve Gate valve Pump Safety valve Expansion tank Service ball valve Drain valve 11 12...

Страница 35: ...3 4 5 6 7 8 9 10 11 12 13 Evaporator Evaporator antifreeze heater Opt Rubber flexible pipe only with pumps and or tank Manual air valve Gate valve Pump Safety valve Expansion tank Service ball valve D...

Страница 36: ...freeze heater Opt Rubber flexible pipe only with pumps and or tank Manual air valve Gate valve Pump Safety valve Expansion tank Service ball valve Drain valve Control temperature sensor Antifreeze tem...

Страница 37: ...d Le Fabricant d clare que ce produit est conforme aux directives Europ ennes El Fabricante declara que este producto es conforme a las directivas Europeas O Fabricante declara que este produto est em...

Страница 38: ...of EMERSON Tel 39 049 9719111 Telefax 39 049 5841257 Internet www liebert hiross com Printed in Italy by Liebert HIROSS S p A Issued by T D Service Since the Liebert HIROSS Company has a policy of co...

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