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pag. 1

1 --- Preliminary operations

1.1 --- Foreword

This manual covers the installation, operation and mainten-

ance of

HPS

air conditioners, which are composed of an

evaporating unit (

HPSE

), positioned in the room, and a con-

densing unit (

HPSC

), positioned outside.

IMPORTANT:

Also consult the manual for the microprocessor control.

1.2 --- Check operating limits

The units are designed to operate within specific working

ranges (see Tab. 1, Tab. 2, Tab. 3, Tab. 4, Tab. 5 and Tab. 6).

These limits are referred to new machines or for those that

have been correctly installed and serviced. The warranty

clauses are no longer valid for any damage or malfunction

that may occur during or due to operation outside the ap-

plication range.

1.3 --- Check sound pressure levels

Tab. 1, Tab. 2, Tab. 3, Tab. 4, Tab. 5 and Tab. 6 show the in-

ternal (HPSE) and external (HPSC) sound pressure levels for

units in standard configuration, in continuous operation, at

2m from the front surface of the machine, 1m above base

level, and referred to free field conditions.

1.4 --- Conditioner inspection

On receiving the equipment immediately inspect its condi-

tion; report any damage to the transport company at once.

1.5 --- Transport

S

Always keep the unit vertically upright and do not leave

it in the open.

S

While carrying the unit, avoid exerting any pressure on

the upper corners of the package.

S

Unpack the unit as close as possible to its installation

position. Once unpacked, avoid any impact to its internal

components.

1.6 --- Sealing the room

To create stable thermohygrometric conditions within the

room, proceed as follows:

S

vapour seal the walls, floor and ceiling using an imperme-

able material;

S

make sure that the room is airtight by sealing all gaps,

cable entries, etc.

1.7 --- Servicing areas

The unit must be provided with a suitable service area (see

Fig. 4).

All maintenance of the evaporating unit can be carried out as

shown in Fig. 2a and Fig. 2b.

Access to the condensing unit is provided by removable pan-

els with screw fixings.

2 --- Installation

CAUTION:

The evaporating unit (HPSE) must never be installed out-

doors.

2.1 --- Overall dimensions

See Fig. 1a, Fig. 1b, Fig. 1c, Fig. 1d, Fig. 1e and Fig. 1f for

the overall dimensions of the evaporating unit (HPSE) and

external condensing unit (HPSC).

2.2 --- Positioning the HPSE indoor unit

S

Unpack the unit as close as possible to the place where

it has to be installed. Once unpacked, avoid stress and

any impact to its internal components.

S

The indoor unit can be installed in any indoor location

provided it is not exposed to an aggressive environment

(e.g. acid vapours).

S

Position the internal evaporating unit (HPSE) so as to op-

timise the indoor air distribution and avoid hot spots.

S

Position the indoor unit preferably in the centre of the

room ceiling.

S

Fix the unit to the ceiling by inserting expansion or

through clamps (in this case ensure the clamp is sealed)

using the slots on the two side brackets (see Fig. 2a,

Fig. 2b and Fig. 2c).

S

Make sure the airflow circulates freely.

S

To allow the servicing of the unit, the Service Area shown

in Fig. 2a and Fig. 2b, has to be left unobstructed (in

Fig. 2a the 300 mm minimum clearance from the back of

the evaporating unit is compulsory).

S

Check if the unit is horizontal on both sides ”A” and

”B” (see. Fig. a).

Fig. a) Horizontal level control

“A”

“B”

2.3 --- Positioning two inner HPSE units

The ceiling installation of two units operating in the same

room must be carefully evaluated, considering the following

factors:

1) each intake side of the machine must be able to intake as

much as the other two;

2) possible ”Freecooling” function;

3) the thermal loads to be dissipated can be true hot air

flows hitting the intake sides of the machines: in this case,

the two intake sides of the two machines can be arranged

even at a short distance (up to 300 mm) to intake the ther-

mal load where it is highest.

2.4 --- Freecooling duct connections

(optional)

The air conditioner may be supplied with an integrated Free-

cooling device (optional), which uses fresh air from outside to

cool the room without starting up the compressor. The device

provides the correct cooling capacity required, using a

motorised, modulating damper. In this case, the rear of the

unit is equipped with connections which draw in the outside

air, as follows:

S

double circular holes, for 202 mm (HPSE 06) or 252 mm

(HPSE 08---10---12---14) diameter flexible ducts to be

fixed with metal clamps;

S

single rectangular hole with flange for 560x190 mm

(HPSE 06) or 600x250 mm (HPSE 08---10---12---14) duct

(not supplied by Liebert---HIROSS).

In both cases, the holes in the wall have to be protected by

rainproof grilles with a prefilter, to avoid water or foreign

bodies getting into the conditioner.
Outside air, taken into the room by the fan, is exhausted

through an overpressure damper, which is installed on the

wall of the room and protected by an external rainproof grille .

2.4.1 --- External air temperature probe installation

Install the external air temperature probe at the end of the

freecooling duct.

Содержание HIROSS HPS 06L

Страница 1: ...SERVICE MANUAL Issued by T D Service English Cod 273000 Rev 16 02 2006 H P S...

Страница 2: ......

Страница 3: ...nce or spare parts read theidentification label placed on the outside and inside of the unit IMPORTANT This manual may be subject to modification for complete and up to date information the user shoul...

Страница 4: ...on EFC 48 VDC 230 VAC pag 3 2 11 Electrical protection pag 3 3 Starting and stopping pag 3 3 1 First start up or after a long halt pag 3 3 2 Start up with low outside temperature only on HPSCxxA L mod...

Страница 5: ...any impact to its internal components S The indoor unit can be installed in any indoor location provided it is not exposed to an aggressive environment e g acid vapours S Position the internal evapor...

Страница 6: ...including anchor screws for wall fastening see Fig 2d NOTE The anchor screws included in the kit are to be used only when fastening the brackets to a concrete or brick wall including hollow bricks Do...

Страница 7: ...2 11 Electrical protection CAUTION For the electrical protection of the conditioner an adequate switch with current protection must be installed in the power supply line For the selection of the disco...

Страница 8: ...ening of the damper is determined as a function of the temperature set point and the return air temperature 4 1 Control of the condenser fan speed HPSCxxA L models only A sensor is positioned so as to...

Страница 9: ...f or disappears from the system due to a failure on the control connecting network bus Rotation of the stand by units can be set to occur automatically every 24 hours so as to enable an even wear of t...

Страница 10: ...sing the inner parts as you could get burnt 7 2 1 Check of the system vacuum and leaks NOTE Before proceeding recover all the refrigerant according to the local laws 1 Switch the unit off main switch...

Страница 11: ...07C by meter of each line Liquid line Gas line pipeline mm Add charge R407C g m pipeline mm Add charge R407C g m 12 x 1 85 0 16 x 1 4 0 12 x 1 85 0 16 x 1 4 0 16 x 1 160 0 18 x 1 5 5 16 x 1 160 0 18 x...

Страница 12: ...ectric board andthe compressor compartment A 2 b Check that the refrigerating circuit is intact and that there are no oil stains in the com pressor compartment and along the ducts A 2 c Check the evap...

Страница 13: ...n AC operative current OA 2 A 0 6 0 7 Condenser fan AC max current FLA A 1 4 1 4 Condenser fan AC starting current A 1 6 1 6 Evaporator fan AC power input 2 kW 0 18 0 35 Evaporator fan AC operative cu...

Страница 14: ...t kW 0 08 0 10 Condenser fan AC operative current OA 2 A 0 6 0 7 Condenser fan AC max current FLA A 1 4 1 4 Condenser fan AC max current FLA A 1 6 1 6 Evaporator fan AC power input 2 kW 0 14 0 39 Evap...

Страница 15: ...10 Condenser fan AC operative current OA 2 A 0 6 0 7 Condenser fan AC max current FLA A 1 4 1 4 Condenser fan AC max current FLA A 1 6 1 6 Evaporator fan DC power input 2 kW 0 10 0 28 Evaporator fan...

Страница 16: ...an AC operative current OA 2 A 0 6 0 7 1 5 1 5 1 7 Condenser fan AC max current FLA A 1 4 1 4 2 8 2 8 2 8 Condenser fan AC max current FLA A 1 6 1 6 3 3 3 3 3 3 Evaporator fan AC power input 2 kW 0 18...

Страница 17: ...0 48 0 48 0 48 Condenser fan AC operative current OA 2 A 0 6 0 7 1 5 1 5 1 7 Condenser fan AC max current FLA A 1 4 1 4 2 8 2 8 2 8 Condenser fan AC max current FLA A 1 6 1 6 3 3 3 3 3 3 Evaporator fa...

Страница 18: ...0 48 Condenser fan AC operative current OA 2 A 0 6 0 7 1 5 1 5 1 7 Condenser fan AC max current FLA A 1 4 1 4 2 8 2 8 2 8 Condenser fan AC max current FLA A 1 6 1 6 3 3 3 3 3 3 Evaporator fan DC power...

Страница 19: ...2 5mm 48VDC Differential current protection switch I nn 0 03A 48VDC Emergency freecooling unit version 2 poles 4 poles Cable sizing Main line power supply 230V 1Ph 50Hz 400V 3Ph 50Hz N Cable sizing U...

Страница 20: ...fer to the instruc tions supplied with the machine Tab 9 Fire proof classification of electrical electronic components according to UL 94 normative vertical burning Electrical electronic components Fi...

Страница 21: ...251 5 310 155 155 28 5 28 5 803 310 FRONT VIEW CIRCULAR DUCTS VERSION TOP VIEW LEFT SIDE VIEW RIGHT SIDE VIEW N 8 slots 9x12 unit fixing N 2 collars 200 H 35 mm Refrigerant connection Electrical conn...

Страница 22: ...8 5 28 5 903 375 TOP VIEW LEFT SIDE VIEW RIGHT SIDE VIEW N 8 slots 9x12 unit fixing N 2 collars 250 H 35 mm Refrigerant connection Electrical connection 903 815 88 14 5 150 7 601 6 150 7 61 7 251 6 61...

Страница 23: ...ithout freecooling 28 5 803 28 5 310 228 150 150 150 125 13 5 833 13 5 803 803 FRONT VIEW TOP VIEW BOTTOM VIEW 310 803 860 LEFT SIDE VIEW RIGHT SIDE VIEW Condensate drain 709 94 14 5 Electrical connec...

Страница 24: ...ut freecooling 28 5 903 28 5 375 226 5 150 150 150 226 5 13 5 933 13 5 903 903 FRONT VIEW TOP VIEW BOTTOM VIEW 375 903 960 LEFT SIDE VIEW RIGHT SIDE VIEW Condensate drain 809 94 14 5 Electrical connec...

Страница 25: ...ondensing unit HPSC 06 08 A 132 656 132 390 354 805 35 390 338 18 18 920 840 A REAR VIEW SIDE VIEW FRONT VIEW Refrigerant outlet Refrigerant inlet Refrigerant outlet Refrigerant inlet Electrical conne...

Страница 26: ...sing unit HPSC 10 12 14 1190 920 390 338 27 27 1155 35 656 390 354 18 18 132 132 A A REAR VIEW SIDE VIEW FRONT VIEW A A Sec Refrigerant outlet Refrigerant inlet Refrigerant outlet Refrigerant inlet El...

Страница 27: ...allation Fig 2a Evaporating unit ceiling installation HPSE 06 08 10 12 14 version without freecooling min 200 min 300 803 HPSE 06 08 10 Service area for electical board 903 HPSE 12 14 310 HPSE 06 08 1...

Страница 28: ...l box accessibility 2 Support for filter 3 Air filter 4 Freecooling filter accessibility 5 Electrical box Fig 2b Evaporating unit installation HPSE 06 08 10 12 14 version with freecooling 1 2 3 4 3 3...

Страница 29: ...2 2 flexible ducts with fixing clamps L 0 5 m 270190 202mm 270191 254mm 3 Fixing clamps 4 Wall plate for rectangular duct 13501801 13536001 5 Circular rectangular version 6 Wall hole 400 x 200mm 600 x...

Страница 30: ...ag 26 Fig 2d Condensing unit wall installation 1 2 3 4 1 2 3 5 HPSC 06 08 HPSC 10 12 14 COD 129201 ITEM KIT DESCRIPTION COD 129201 1 Nut 2 Serrated lock washer 3 Washer 4 Anti vibrating mount 5 Bracke...

Страница 31: ...pag 27 Fig 3 Condenser positions...

Страница 32: ...06 08 10 12 14 1 3 4 5 2 If H1 0 5 x H2 L min 500 mm If 0 5 x H2 H1 H2 L min 800 mm If H1 H2 Not allowable configuration 5 WALL IN FRONT OF UNITS WALL IN FRONT OF UNITS WALL BEHIND UNITS WALL BEHIND...

Страница 33: ...ly optional SC unit control Powerface display AC optional DC Remote display HPSC HPSE Remote display plug Standard control Hiromatic plug Connectivity control option No 2 holes for cable clips PG21 op...

Страница 34: ...nd outdoor unit HPSC HPSC 06 HPSE 06 optional Fig 6a HPSE HPSC 06 version with freecooling and EFC 230 Vac or EFC 48 Vdc Terminal Powerface terminal 2 x 2 5 mm 2 ground 5 x 1 5 mm 2 Faston 6 3 HP LP 2...

Страница 35: ...10 12 14 Fig 6b HPSE HPSC 08 10 12 14 version with freecooling and EFC 230 Vac or EFC 48 Vdc optional Terminal Powerface terminal 4 x 2 5 mm 2 ground 5 x 1 5 mm 2 400 V N 50 Hz Emergency power supply...

Страница 36: ...ng or in version EFC 230 Vac Y1 on Powerface board Electric board Supplied with the alarm board only Remote box Remotable LCD display Alarm board Cable Hirobus 8 poles screened 3 x 1 5 mm 2 24 0 70 To...

Страница 37: ...Electric board Cable Hirobus 8 poles screened Supplied with the alarm board only Remote box Remotable LCD display Alarm board 3 x 1 5 mm 2 G G0 70 To Powerface To display Alarm board 2 70 3 4 5 6 7 8...

Страница 38: ...g coil 3 Fan 4 Fan nozzle 5 Freecooling damper TOP VIEW WITHOUT PANEL CROSS SECTION Return air Treated air Return air 1 2 Fig 8a Operating diagram without freecooling Return air Return air Freecooling...

Страница 39: ...it Connection pipe Internal unit External unit 9 6 13 ITEM DESCRIPTION 1 Compressor 2 Crankcase heater 3 High pressure switch HP 4 Air cooled condenser 5 Weld joint 6 Access valve 7 Filter dryer 8 9 E...

Страница 40: ...ITEM DESCRIPTION 1 Compressor 2 Crankcase heater 3 High pressure switch HP 4 Air cooled condenser 5 Weld joint 6 Access valve 7 Evaporator fan 8 Filter dryer 9 Sight glass FG 10 Thermostatic expansion...

Страница 41: ...pipeline Liquid pipeline Gas pipeline Sloping 1 Gas pipeline Sloping 1 Gas pipeline Sloping 1 HPSC External Unit HPSE Internal Unit HPSC External Unit HPSE Internal Unit 7 m max horizontal equivalent...

Страница 42: ...eline Liquid pipeline Gas pipeline Sloping 1 Gas pipeline Sloping 1 Gas pipeline Sloping 1 HPSC External Unit HPSE Internal Unit HPSC External Unit HPSE Internal Unit 30 m max horizontal equivalent le...

Страница 43: ...t wird Le Fabricant d clare que ce produit est conforme aux directives Europ ennes El Fabricante declara que este producto es conforme a las directivas Europeas O Fabricante declara que este produto e...

Страница 44: ...of EMERSON Tel 39 049 9719111 Telefax 39 049 5841257 Internet www liebert hiross com Printed in Italy by Liebert HIROSS S p A Issued by T D Service Since the Liebert HIROSS Company has a policy of co...

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