LGMG SR0818D Скачать руководство пользователя страница 14

Maintenance Manual of Rough Terrain 

  Mobile Elevating Work Platform

 

filter. 

2)  Remove the nuts at the bottom of the filter 

cover  with  a  wrench  and  remove  the  filter 
cover. 

3)  Remove  the  filter  element  from  the  filter 

cover. 

4)  Check the seal of filter cover and replace it 

if necessary. 

5)  Install the new high-pressure filter element 

and tighten it. 

6)  Scrub  out  any  oil  droplet  that  is  splashed 

out during installation. 

7)  Check  the  filter  cover  and  the  associated 

elements to ensure no leakage. 

1.12 Replacement of the air 

filter of the hydraulic oil tank 

Replace it every 500 hours or half a year, and 
increase the number of times that perform this 
step if the work environment is too dusty. 

!

Perform this step when the 

engine is turned off.

 

1)  Remove the filter element. 

2)  Scrub  out  the  inside  and  tail  cover  of  the 

tank with a piece of damp cloth. 

3)  Install a new air filter element. 

1.13 Check hydraulic oil level 

Check it every 8 hours or every day. 

It is crucial for the machine to keep the hydraulic 
oil at a suitable oil level. The hydraulic oil at an 
inappropriate  level  will  damage  the  hydraulic 
components.  Through  routine  inspection,  the 
inspector can determine the change of hydraulic 
oil  level,  which  can  indicate  the  problems  of 
hydraulic system. 

!

Notice:  Perform  this  procedure 

when the platform is in a folding state 
and the engine is closed.

 

1)  Park  the  vehicle  on  a  flat  ground.  The 

platform is in a folding state. 

2)  Check  the  oil  pointer  on  the  hydraulic  oil 

tank. When  the  fork  frame  is in  the folding 
state,  the  hydraulic  oil  level  should  be 
locked  in  the  1/2  -  2/3  of  the  liquid  level 
meter  (Short  oil  level  gauge)  or 

“LH” 

position  of  the  liquid  level  meter  (long  oil 
level  gauge),  and  fill  the  hydraulic  oil  if 
necessary. 

Condition

 

Oil viscosity brand

 

-25

℃<

The lowest 

temperature 

L-HV 32 low 
temperature 

hydraulic oil 

-40

℃<

The lowest 

temperature

-25

 

L-HS 32 Ultralow 

temperature 

hydraulic oil 

The lowest 

temperature

-40

 

10# Aviation 

hydraulic oil 

1.14 Inspect or replacement 

of hydraulic oil 

Replace the hydraulic oil every 2000 hours or 
two years, whichever comes first. 

!

If the hydraulic oil is not replaced 

during the two-year inspection, check 
the hydraulic oil quarterly. Replace it 
when the test is not qualified.

 

!

Perform this step when the arm 

lever is in the folding state.

 

!

When removing the hose 

assembly or couplers, the O-rings or 
hose ends on the coupler must be 
replaced and tightened to the specified 
torque during installation.

 

Close two ball valves located on the hydraulic 
oil tank (if the ball valve has been equipped). 

!

Hazard of damage to components.   

The engine cannot be started when the 
ball valve of the hydraulic oil tank is 
closed, otherwise the components will 
be damaged. If the ball valve is closed, 
remove the key from the key switch 
and hang a warning sign on the 

Содержание SR0818D

Страница 1: ...form Warning Before operation and maintenance the drivers and service personnel shall always read and thoroughly understand all information in this manual Failure to do so may result in fatal accident...

Страница 2: ...and printed for the first time in July 2022 L i n g o n g H e a v y M a c h i n e r y C o L t d Add 12th Floor Building 3 Lushangguoaocheng 9777 Jingshi Road Lixia District Jinan China Tel 86 0531 676...

Страница 3: ...6 1 9 Check for exhaust cover of hydraulic oil tank 6 1 10 Check for hydraulic oil leakage 7 1 11 Check for the Hydraulic Filter 7 1 12 Replacement of the air filter of the hydraulic oil tank 8 1 13...

Страница 4: ...ing work platforms Users shall be in strict accordance with the time interval in the maintenance schedule to perform maintenance to the platform This manual shall always be placed at the specified pos...

Страница 5: ...Company or the dealer The prevention measures on operation and maintenance given in this manual are only applicable to use of the machine as per the regulations If the machine is used in the scope whi...

Страница 6: ...Maintenance Manual of Rough Terrain Mobile Elevating Work Platform IV...

Страница 7: ...Maintenance Manual of Rough Terrain Mobile Elevating Work Platform 1 Chapter 1 Maintenance...

Страница 8: ...Maintenance Manual of Rough Terrain Mobile Elevating Work Platform 2...

Страница 9: ...ontainer within the work platform by the operator 3 Check each page of the manual to be legible and in a good condition 4 Put the manual into the file storage box after use If the manual needs to be r...

Страница 10: ...shall be enabled for smooth operation without any pause jitter or abnormal noise 1 Pull out the red emergency shutdown switches on the GCU and PCU 2 Turn the key switch to GCU Start the engine 3 It is...

Страница 11: ...ors connected to the platform 3 Check the free coating of insulating oil in the following locations Harness connectors connecting the ECU with PCU Level sensors All wire harness connectors 4 Ascend th...

Страница 12: ...lure is not found and repaired in time it will also cause damage to platform parts 1 Check treads and sides of tires for scratches cracks punctures and other abnormal wear 2 Check if the hubs are dama...

Страница 13: ...dition Danger of personal injury Be careful with hot oil and contact with them will lead to severe burn Perform this step when the engine is turned off Replacement of the Return Oil Filter Element of...

Страница 14: ...e platform is in a folding state and the engine is closed 1 Park the vehicle on a flat ground The platform is in a folding state 2 Check the oil pointer on the hydraulic oil tank When the fork frame i...

Страница 15: ...an entire cycle and check for oil leakage 17 Recheck the tank level after a cycle and refuel to the specified position 1 15 Check for the oil level in the reducer Check this step every 250 hours or a...

Страница 16: ...ngine oil level every 8 hours or every day Insufficient or excessive engine oil may cause damage to the engine The engine oil level can only be checked when the engine is placed horizontally and close...

Страница 17: ...ring for the engine oil drain plug and screw in and tighten it 7 Add engine oil at the engine oil filler 8 Warm up and run the engine 9 Place the engine horizontally 10 Check the engine oil level and...

Страница 18: ...ified fire extinguisher shall be placed at the location that is easily accessible Perform the step when the engine flames out 1 Fuel supply flow to the pump 2 Venting screw 3 Electrical connection for...

Страница 19: ...ement of the fuel filter element The engine must be shut down No smoking and open fires Be careful when contacting high temperature fuel Do not release the injection pipeline or the high pressure oil...

Страница 20: ...hen the engine is turned off Check the maintenance indicator If equipped of the air filter When the transparency of the indicator 1 turns red filter element needs to be maintained and cleaned or repla...

Страница 21: ...el every 8 hours or every day The coolant at high temperature has the risk of scald The cooling system is under pressure The cover can only be opened in the cooling state Coolant must have a specified...

Страница 22: ...he engine is stationary can the belt drive operation be carried out There is danger of burn Be cautious of high temperature engine components Contact with them may cause serious burn Belt Check 1 Visu...

Страница 23: ...ne is hot close the engine and check the engine oil level 5 minutes later Check it immediately if the engine is cooled Kubota D1105 1 Oil fill plug 2 Oil measuring rod Kubota V2403 1 Oil measuring rod...

Страница 24: ...or engine parts will cause severe burns Perform the function after engine warm up to normal operation temperature Replacement of engine oil Kubota engine 1 Oil drain plug 1 Warm up and run the engine...

Страница 25: ...ilated areas with burning tobacco A qualified fire extinguisher shall be placed in an easily accessible place There is danger of explosion and fire If fuel leaks prevent any additional person from ent...

Страница 26: ...irty work environment 2 Apply a thin layer of diesel to the seal ring of the new filter and tight the filter manually 3 Exhaust the fuel system 1 18 5 Check for Engine Air Filter Check the maintenance...

Страница 27: ...compressed air maximum 205 Kpa from inside to outside for cleaning general cleaning times are no more than 5 times Replace it in case of serious contamination Replacement of the Safety Filter Tube of...

Страница 28: ...engine 8 Check the coolant liquid level when the engine is cooled and fill it to max if necessary Note The coolant with different freezing point should be selected according to the local ambient tempe...

Страница 29: ...ile Elevating Work Platform 23 Result The measurement result is less than 8 mm Replace the wear resistant slider Apply lubricant between the chassis slide rail and wear resistant slider the platform s...

Страница 30: ...gine lubricating oil Change the lubricating oil Fuel quality does not comply with operating manual Change the fuel Battery defective or discharged Check battery Cable connection to starter loose or ox...

Страница 31: ...an Defective cooling water pump torn or loose V belt Check whether torn or loose Low coolant Fill up Resistance in cooling system is too high flow volume too low Check the cooling system Fan viscous c...

Страница 32: ...ting oil pressure is nonexistent or excessively low Lubricating oil level too low Fill up lube oil Excessive inclination of engine Check engine mounting reduce inclination Wrong SAE viscosity class of...

Страница 33: ...ke Air filter clogged turbocharger defective Check replace Air filter maintenance switch maintenance indicator defective Check replace Charge air line leaking Check charge air line Injector defective...

Страница 34: ...down adjust the valve clearance Valve leakage Grind the valve Fuel injection timing error Check the fuel injection timing Thickened lubricating oil of the machine in cold weather resulting slow engine...

Страница 35: ...or leakage Poor nozzle If necessary replace the nozzle with a new one Lack of lubricating oil or poor lubrication resulting in overheating moving parts Check the amount of engine oil with an oil level...

Страница 36: ...iator fins Corroded radiator interior or coolant circuit Clean or replace the radiator and its parts Faulty fan radiator or radiator cover Replace the faulty components Faulty thermostat Check the the...

Страница 37: ...ECU is out of the target range Signal range check high 97 110 4 Coolant temperature sensor The voltage of the sensor measured by ECU is out of the target range signal range check low 98 110 0 Coolant...

Страница 38: ...isrupted or no signal 423 190 12 Crankshaft speed sensor The ECU receives no signal and uses the signal from camshaft speed sensor as alternative to calculate the engine speed 457 975 3 PWM Signal fan...

Страница 39: ...tering unit The current drain measured by ECU is above the target range 612 523612 12 Internal hardware monitoring the CPU of the ECU is reset and the cause is logged internally no item will be create...

Страница 40: ...el pre supply pump Short circuit to ground 856 523613 0 Rail pressure below setpoint speed dependent threshold exceeded The rail pressure is below the target range which is determined as a function of...

Страница 41: ...y 975 523612 14 Internal hardware monitoring the CPU of the ECU is reset and the cause is logged internally no item will be created in error memory 976 91 11 Diagnostic fault check of synchronism of s...

Страница 42: ...232 51 4 actuator AGR valve 2 9 3 6 throttle valve 4 1 6 1 7 8 Voltage below threshold 1505 524057 2 Fuel low pressure pump error pressure build up 1668 524105 9 Timeout error of CAN Transmit Frame Co...

Страница 43: ...e 1 Low 3509 4 Sensor supply voltage 1 Voltage to sensor is below 4 00 V Actuator Abnormal 523771 2 Open circuit short circuit or damage of harness Actuator current 3 0A or 80mA Engine Speed Sensor Ab...

Страница 44: ...Maintenance Manual of Rough Terrain Mobile Elevating Work Platform 38...

Страница 45: ...Maintenance Manual of Rough Terrain Mobile Elevating Work Platform 39 Chapter 2 Schematics...

Страница 46: ...Maintenance Manual of Rough Terrain Mobile Elevating Work Platform 40...

Страница 47: ...Maintenance Manual of Rough Terrain Mobile Elevating Work Platform 41 SR1018D S101800WNK4NH2000 SR1218D S121800WNK4NH2000 Electric schematic...

Страница 48: ...Maintenance Manual of Rough Terrain Mobile Elevating Work Platform 42 SR0818D S081800WNK4NH2000 SR1018D S101800WNK4NH2002 SR1218D S121800WNK4NH2001 Electric schematic...

Страница 49: ...Maintenance Manual of Rough Terrain Mobile Elevating Work Platform 43 SR0818D SR1018D Hydraulic schematic...

Страница 50: ...Maintenance Manual of Rough Terrain Mobile Elevating Work Platform 44 SR1218D Hydraulic schematic...

Страница 51: ...Maintenance Manual of Rough Terrain Mobile Elevating Work Platform 45 SR1023D SR1323D SR1623D Electric schematic...

Страница 52: ...Maintenance Manual of Rough Terrain Mobile Elevating Work Platform 46 SR1023D SR1323D Hydraulic schematic...

Страница 53: ...Maintenance Manual of Rough Terrain Mobile Elevating Work Platform 47 SR1623D Hydraulic schematic...

Страница 54: ...48...

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