LGMG SR0818D Скачать руководство пользователя страница 10

Maintenance Manual of Rough Terrain 

  Mobile Elevating Work Platform

 



Electrical components, wirings and cables 



Hydraulic  hoses,  connectors,  valve  blocks 
and hydraulic cylinders 



Fuel and hydraulic tanks 



Wear-resistant pads 



Tires and wheels 



Engine and related components 



Limit switch and horn 



Nuts, bolts and other fasteners 



Platform extension components 



Platform entrance door 



Indicators and alarms 



Safety arm 



Scissors arms pin and fastener 



Platform control handle 



Outrigger cover and foot pad 

2)  Check the entire machine for: 



Cracks in welds or structural components 



Whether  the  platform,  fork  frame  and 
chassis are deformed or have cracked weld 
joints. 



Indentation or damage to the machine 



Ensure  that  all  structural  components  and 
other key components are complete and all 
relevant  fasteners  and  pins  are  in  the 
correct position and tightened. 



Ensure that the guardrail has been installed, 

and  guardrail  bolts  have  been  properly 
installed and tightened. 

!

Notice: If the platform must be 

raised to check the machine, ensure 
that the safety arm is in the correct 
position. See the "Operation 
Instructions" section.

 

1.5 Check for PCU and GCU 

This step is performed every 8 hours or every 
day, whichever comes first. 

The functions of the test equipment and the red 
emergency shutdown switch are required for 
safe operation of the platform. If there is an 
unsafe working condition or any normal 
operation failure, the red emergency shutdown 
switch will disable all functions and shut down 

the engine. Each function shall be enabled for 
smooth operation without any pause, jitter or 
abnormal noise. 

1)  Pull  out  the  red  emergency  shutdown 

switches on the GCU and PCU. 

2)  Turn  the  key  switch  to  GCU.  Start  the 

engine. 

3)  It  is  strictly  forbidden  to  press  the  lift 

enabling  switch  and  try  to  turn  on  each 
function switch. 

Result:  Operation  of  all  functions  shall  be 

forbidden. 

4)  Press  and  hold  the  lift  enabling  switch  to 

turn on each function switch. 

Result: All functions shall be performed for a full 
cycle. The buzzer shall sound when the platform 
falls down. 

5)  Push the red emergency shutdown switch 

button on the GCU to the "Off" position. 

Result: The engine shall be shut down and all 
functions shall be disabled. 

6)  Turn  the  key  switch  to  the  operation 

platform  control  unit,  and  pull  out  the  red 
emergency  shutdown  switch  to  the  "On" 
position on the GCU. 

7)  Start the engine through the work platform. 

8)  It  is  strictly  forbidden  to  press  the  function 

enabling  switch  and  try  to  perform  all 
platform functions. 

Result: Operation of all platform functions shall 
be forbidden. 

9)  Press and hold the function enabling switch. 

Try to perform all platform functions. 

Result: All platform functions shall be performed 
for a full cycle. 

10)  Push the red emergency shutdown switch 

button on the PCU to the "Off" position. 

Result: The engine shall be shut down and all 
functions shall be disabled. 

1.6 Check for wires 

This check should be performed every 250 h or 
quarterly, whichever comes first. 

1)  Keeping wires in a good condition is critical 

for safe operation and good performance of 
the  platform.  Failure  to  find  and  replace 
wires  burned,  scratched,  corroded  or  bent 
will result in unsafe operating conditions or 
even cause damage to platform parts. 

Содержание SR0818D

Страница 1: ...form Warning Before operation and maintenance the drivers and service personnel shall always read and thoroughly understand all information in this manual Failure to do so may result in fatal accident...

Страница 2: ...and printed for the first time in July 2022 L i n g o n g H e a v y M a c h i n e r y C o L t d Add 12th Floor Building 3 Lushangguoaocheng 9777 Jingshi Road Lixia District Jinan China Tel 86 0531 676...

Страница 3: ...6 1 9 Check for exhaust cover of hydraulic oil tank 6 1 10 Check for hydraulic oil leakage 7 1 11 Check for the Hydraulic Filter 7 1 12 Replacement of the air filter of the hydraulic oil tank 8 1 13...

Страница 4: ...ing work platforms Users shall be in strict accordance with the time interval in the maintenance schedule to perform maintenance to the platform This manual shall always be placed at the specified pos...

Страница 5: ...Company or the dealer The prevention measures on operation and maintenance given in this manual are only applicable to use of the machine as per the regulations If the machine is used in the scope whi...

Страница 6: ...Maintenance Manual of Rough Terrain Mobile Elevating Work Platform IV...

Страница 7: ...Maintenance Manual of Rough Terrain Mobile Elevating Work Platform 1 Chapter 1 Maintenance...

Страница 8: ...Maintenance Manual of Rough Terrain Mobile Elevating Work Platform 2...

Страница 9: ...ontainer within the work platform by the operator 3 Check each page of the manual to be legible and in a good condition 4 Put the manual into the file storage box after use If the manual needs to be r...

Страница 10: ...shall be enabled for smooth operation without any pause jitter or abnormal noise 1 Pull out the red emergency shutdown switches on the GCU and PCU 2 Turn the key switch to GCU Start the engine 3 It is...

Страница 11: ...ors connected to the platform 3 Check the free coating of insulating oil in the following locations Harness connectors connecting the ECU with PCU Level sensors All wire harness connectors 4 Ascend th...

Страница 12: ...lure is not found and repaired in time it will also cause damage to platform parts 1 Check treads and sides of tires for scratches cracks punctures and other abnormal wear 2 Check if the hubs are dama...

Страница 13: ...dition Danger of personal injury Be careful with hot oil and contact with them will lead to severe burn Perform this step when the engine is turned off Replacement of the Return Oil Filter Element of...

Страница 14: ...e platform is in a folding state and the engine is closed 1 Park the vehicle on a flat ground The platform is in a folding state 2 Check the oil pointer on the hydraulic oil tank When the fork frame i...

Страница 15: ...an entire cycle and check for oil leakage 17 Recheck the tank level after a cycle and refuel to the specified position 1 15 Check for the oil level in the reducer Check this step every 250 hours or a...

Страница 16: ...ngine oil level every 8 hours or every day Insufficient or excessive engine oil may cause damage to the engine The engine oil level can only be checked when the engine is placed horizontally and close...

Страница 17: ...ring for the engine oil drain plug and screw in and tighten it 7 Add engine oil at the engine oil filler 8 Warm up and run the engine 9 Place the engine horizontally 10 Check the engine oil level and...

Страница 18: ...ified fire extinguisher shall be placed at the location that is easily accessible Perform the step when the engine flames out 1 Fuel supply flow to the pump 2 Venting screw 3 Electrical connection for...

Страница 19: ...ement of the fuel filter element The engine must be shut down No smoking and open fires Be careful when contacting high temperature fuel Do not release the injection pipeline or the high pressure oil...

Страница 20: ...hen the engine is turned off Check the maintenance indicator If equipped of the air filter When the transparency of the indicator 1 turns red filter element needs to be maintained and cleaned or repla...

Страница 21: ...el every 8 hours or every day The coolant at high temperature has the risk of scald The cooling system is under pressure The cover can only be opened in the cooling state Coolant must have a specified...

Страница 22: ...he engine is stationary can the belt drive operation be carried out There is danger of burn Be cautious of high temperature engine components Contact with them may cause serious burn Belt Check 1 Visu...

Страница 23: ...ne is hot close the engine and check the engine oil level 5 minutes later Check it immediately if the engine is cooled Kubota D1105 1 Oil fill plug 2 Oil measuring rod Kubota V2403 1 Oil measuring rod...

Страница 24: ...or engine parts will cause severe burns Perform the function after engine warm up to normal operation temperature Replacement of engine oil Kubota engine 1 Oil drain plug 1 Warm up and run the engine...

Страница 25: ...ilated areas with burning tobacco A qualified fire extinguisher shall be placed in an easily accessible place There is danger of explosion and fire If fuel leaks prevent any additional person from ent...

Страница 26: ...irty work environment 2 Apply a thin layer of diesel to the seal ring of the new filter and tight the filter manually 3 Exhaust the fuel system 1 18 5 Check for Engine Air Filter Check the maintenance...

Страница 27: ...compressed air maximum 205 Kpa from inside to outside for cleaning general cleaning times are no more than 5 times Replace it in case of serious contamination Replacement of the Safety Filter Tube of...

Страница 28: ...engine 8 Check the coolant liquid level when the engine is cooled and fill it to max if necessary Note The coolant with different freezing point should be selected according to the local ambient tempe...

Страница 29: ...ile Elevating Work Platform 23 Result The measurement result is less than 8 mm Replace the wear resistant slider Apply lubricant between the chassis slide rail and wear resistant slider the platform s...

Страница 30: ...gine lubricating oil Change the lubricating oil Fuel quality does not comply with operating manual Change the fuel Battery defective or discharged Check battery Cable connection to starter loose or ox...

Страница 31: ...an Defective cooling water pump torn or loose V belt Check whether torn or loose Low coolant Fill up Resistance in cooling system is too high flow volume too low Check the cooling system Fan viscous c...

Страница 32: ...ting oil pressure is nonexistent or excessively low Lubricating oil level too low Fill up lube oil Excessive inclination of engine Check engine mounting reduce inclination Wrong SAE viscosity class of...

Страница 33: ...ke Air filter clogged turbocharger defective Check replace Air filter maintenance switch maintenance indicator defective Check replace Charge air line leaking Check charge air line Injector defective...

Страница 34: ...down adjust the valve clearance Valve leakage Grind the valve Fuel injection timing error Check the fuel injection timing Thickened lubricating oil of the machine in cold weather resulting slow engine...

Страница 35: ...or leakage Poor nozzle If necessary replace the nozzle with a new one Lack of lubricating oil or poor lubrication resulting in overheating moving parts Check the amount of engine oil with an oil level...

Страница 36: ...iator fins Corroded radiator interior or coolant circuit Clean or replace the radiator and its parts Faulty fan radiator or radiator cover Replace the faulty components Faulty thermostat Check the the...

Страница 37: ...ECU is out of the target range Signal range check high 97 110 4 Coolant temperature sensor The voltage of the sensor measured by ECU is out of the target range signal range check low 98 110 0 Coolant...

Страница 38: ...isrupted or no signal 423 190 12 Crankshaft speed sensor The ECU receives no signal and uses the signal from camshaft speed sensor as alternative to calculate the engine speed 457 975 3 PWM Signal fan...

Страница 39: ...tering unit The current drain measured by ECU is above the target range 612 523612 12 Internal hardware monitoring the CPU of the ECU is reset and the cause is logged internally no item will be create...

Страница 40: ...el pre supply pump Short circuit to ground 856 523613 0 Rail pressure below setpoint speed dependent threshold exceeded The rail pressure is below the target range which is determined as a function of...

Страница 41: ...y 975 523612 14 Internal hardware monitoring the CPU of the ECU is reset and the cause is logged internally no item will be created in error memory 976 91 11 Diagnostic fault check of synchronism of s...

Страница 42: ...232 51 4 actuator AGR valve 2 9 3 6 throttle valve 4 1 6 1 7 8 Voltage below threshold 1505 524057 2 Fuel low pressure pump error pressure build up 1668 524105 9 Timeout error of CAN Transmit Frame Co...

Страница 43: ...e 1 Low 3509 4 Sensor supply voltage 1 Voltage to sensor is below 4 00 V Actuator Abnormal 523771 2 Open circuit short circuit or damage of harness Actuator current 3 0A or 80mA Engine Speed Sensor Ab...

Страница 44: ...Maintenance Manual of Rough Terrain Mobile Elevating Work Platform 38...

Страница 45: ...Maintenance Manual of Rough Terrain Mobile Elevating Work Platform 39 Chapter 2 Schematics...

Страница 46: ...Maintenance Manual of Rough Terrain Mobile Elevating Work Platform 40...

Страница 47: ...Maintenance Manual of Rough Terrain Mobile Elevating Work Platform 41 SR1018D S101800WNK4NH2000 SR1218D S121800WNK4NH2000 Electric schematic...

Страница 48: ...Maintenance Manual of Rough Terrain Mobile Elevating Work Platform 42 SR0818D S081800WNK4NH2000 SR1018D S101800WNK4NH2002 SR1218D S121800WNK4NH2001 Electric schematic...

Страница 49: ...Maintenance Manual of Rough Terrain Mobile Elevating Work Platform 43 SR0818D SR1018D Hydraulic schematic...

Страница 50: ...Maintenance Manual of Rough Terrain Mobile Elevating Work Platform 44 SR1218D Hydraulic schematic...

Страница 51: ...Maintenance Manual of Rough Terrain Mobile Elevating Work Platform 45 SR1023D SR1323D SR1623D Electric schematic...

Страница 52: ...Maintenance Manual of Rough Terrain Mobile Elevating Work Platform 46 SR1023D SR1323D Hydraulic schematic...

Страница 53: ...Maintenance Manual of Rough Terrain Mobile Elevating Work Platform 47 SR1623D Hydraulic schematic...

Страница 54: ...48...

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