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Electrical Installation

Leuze electronic

TMC 66

43

T

N

T

 35/

7-

24V

DEUTSCH

ENGLISH

FRANÇAIS

IT

ALIANO

ESPAÑO

L

NEDERLANDS

Muting phase 4

Continuation of muting through interruption of Start 2

The indicator diode for "Start 2" goes off, the LEDs for "Control 1" and "Control 2" remain 
active.
The 7-segment display changes from "33" to "34".

Muting phase 5

Continuation of muting through release of Start 1 

The indicator diode for "Start 1" lights up, the LEDs for "Control 1" and "Control 2" remain 
active.

The 7-segment display changes from "34" to "35".

Fig. 5.14-4:

Muting phase 4

Fig. 5.14-5:

Muting phase 5

Hazardous area

Protective photo 

 

electric sensor

Start 1

Start 2

Hazardous area

Protective photo 

 

electric sensor

Start 1

Start 2

Содержание TMC 66

Страница 1: ...Monitoring Unit with integrated muting controller 607109 2010 08 Subject to change without prior notice C O N N E C T I N G A N D O P E R A T I N G I N S T R U C T I O N S O r i g i n a l I n s t r u...

Страница 2: ...Notes regarding important pieces of information are marked by the symbol This connecting and operating instructions manual must be stored carefully It must be available for the entire operating time...

Страница 3: ...Elements 13 4 Mounting of the Safety System 15 4 1 Mounting of the Test Monitoring Unit TMC 66 15 4 2 Mounting of the Single Beam Safety Light Barrier 15 4 2 1 Multi axis Installation 17 4 2 2 Muting...

Страница 4: ...DEUTSCH ENGLISH FRAN AIS ITALIANO ESPA OL NEDERLANDS 6 Error Messages on the TMC 66 46 7 Technical Data 48 8 Appendix 50 8 1 Wiring diagram with Single Beam Safety Light Barrier and PLC as muting sen...

Страница 5: ...he requirements concerning safety relevant parts of control units ISO 13849 1 The AOPD type 2 fulfills the requirements of category 2 acc to ISO 13849 1 A periodic function test has to detect malfunct...

Страница 6: ...contactors are open Only then a new release is possible Restart interlock An equipment which disables the automatic restart of the machine after the sensor part has reacted during a dangerous part of...

Страница 7: ...function Finger and hand protection The user is close to the hazardous area Access protection Access to the hazardous area is protected Presence detection A hazardous area which is completely surroun...

Страница 8: ...ve 2004 108 EC Use of Work Equipment Directive 89 655 EEC supplemented by Directive 95 63 EC OSHA 1910 Subpart 0 Safety regulations Accident prevention regulations and safety rules Ordinance on Indust...

Страница 9: ...s The Test Monitoring Unit is designed for installation in a cabinet or a protective housing with a protection rating of at least IP 54 The 24 V DC 20 power supply must guarantee safe isolation from t...

Страница 10: ...witching contacts must be fused protected externally accord ing to the technical data The Test Monitoring Unit must be exchanged after a maximum of 20 years Repairs or the exchange of parts subject to...

Страница 11: ...ot tested changes are made to the Test Monitoring Unit 2 5 Fields of Application The test monitoring unit TMC 66 may be used as isolating protective device for safeguar ding of hazardous areas on powe...

Страница 12: ...on into the control has to be performed acc to the corresponding safety category acc to ISO 13849 1 The voltage free safety relay outputs can be directly used for shut down of the dangerous movement I...

Страница 13: ...1 Overview Display and Operating Elements LED 1 Status display protective field state LED 2 Status display start activation input LED 3 Status display start and restart interlock LED 4 Status display...

Страница 14: ...screw driver size 1 into these carvings To remount the front screen simply press it into the fastening frame Observe the correct position of the code snugs The reset button can be activated through t...

Страница 15: ...safety system 4 2 Mounting of the Single Beam Safety Light Barrier It is absolutely mandatory that the valid guidelines and standards are observed when mounting the single beam safety light barriers...

Страница 16: ...he two beam AOPD and the test monitoring unit TMC 66 is 20 ms Application of the formula S K T C Assigned is Result S 1600 mm s 500 ms 20 ms 850 mm S 1682 mm S K T C S Safety distance between photoele...

Страница 17: ...airs the single systems have to be mounted in different heights acc to EN 999 The number of used systems results from the corresponding type C standard or risk evaluation Deflection mirrors Applicatio...

Страница 18: ...ures connected to reflection bypass Surfaces located parallel to the light beam can cause a reflection bypass An object within the light path is then no longer detected The photo electric sensor has t...

Страница 19: ...paration signals Control 1 and Control 2 as well as two muting signals Start 1 and Start 2 for the muting function Note The TMC 66 is equipped with a direction detection to avoid manipulation The inpu...

Страница 20: ...successful internal test the connected muting sensors are tested The TMC 66 takes over the control function The TMC 66 expects a reaction on the issued signal changes from the signals of Start 1 and S...

Страница 21: ...of Control 2 signal change from High to Low Switching on of Start 2 activation of Start 2 signal change from Low to High As soon as the TMC 66 detects one of the mentioned signal changes the suppress...

Страница 22: ...ough switching off of Control 1 Test Start 1 and Start2 internal test app 5 ms Muting test TMC internal selectable time period min 5 ms selectable time period End of muting Muting test of the sensors...

Страница 23: ...trol 2 Fig 4 2 9 End of muting through switching off of Control 2 Test Start 1 and Start2 internal test app 5 ms Muting test TMC internal selectable time period min 5 ms selectable time period End of...

Страница 24: ...o be fulfilled Signal Control 1 on LOW potential Signal Control 2 on LOW potential Photo electric sensor Start 1 free Signal Start 1 IN on HIGH potential Photo electric sensor Start 2 free Signal Star...

Страница 25: ...tors In connection with driving motors and breaks the corresponding manuals have to be observed 5 1 Supply Wiring The test monitoring unit TMC 66 is supplied with 24V DC 15 Current consumption is max...

Страница 26: ...tart and restart interlock the start input works as activation input As soon as a HIGH active signal is present at the start input and the protective field is free the safety outputs are closed Fig 5...

Страница 27: ...e beam safety light barrier can be directly connected to terminal 1 on the TMC 66 The switching output of the receiver can be directly connected to terminal 2 The GND potential present on terminal 12...

Страница 28: ...e TMC 66 terminal 1 activates the first photo electric sensor transmitter The receiver is activated via the first optical path and by using its output activates the second photo electric sensor transm...

Страница 29: ...est of the muting sensors is performed as soon as both signals are connected The control signals have to be generated by two different signal sources That means either two contactor contacts or one co...

Страница 30: ...ilure is erased after the defect lamp has been exchanged No muting state can be obtained if both lamps are defect or not connected One light signal Terminals 15 and 16 of the TMC 66 can also be connec...

Страница 31: ...induced by the PLC The PLC is programmed to react on the test request of the TMC 66 The test of the PLC inputs and outputs is induced before every muting procedure while connecting the control signals...

Страница 32: ...e integrated separately into the release circuits These can be connected to further components which are wired to a common EMERGENCY STOP device Integration with contactor monitoring The motor contact...

Страница 33: ...sible only after removal of the failure in the output circuit 5 9 Wiring of the Signal Outputs Two signal outputs are integrated in the TMC 66 Both are HIGH active positive switching safety related tr...

Страница 34: ...linking of the status outputs in the control unit the following system states can be detected 1 Safety on active Error inactive Normal operation of the TMC 66 no error detected 2 Safety on active Err...

Страница 35: ...Remove the transparent front screen in order to change the settings The start and restart interlock can be switched off on the left switch switch 1 Start and restart interlock active contactor monito...

Страница 36: ...toring unit TMC 66 can be released also in cases where e g after an emergency stop of the unit the single beam safety light barrier stays interrupted by remaining goods on the conveyor belt To enter t...

Страница 37: ...the function of the single beam safety light barrier is cyclically tested every two seconds The free protective field is displayed by the green LED Activation is used green LED The safety output is c...

Страница 38: ...In the waiting mode the single beam safety light barrier is free green LED Activation is not used The safety output is open This state is displayed by the red LED The yellow LED displays the lock of...

Страница 39: ...tton the TMC 66 changes from test operation to protection mode The test operation is displayed through state 11 on the 7 segment display Protection mode In protection mode the function of the single b...

Страница 40: ...function Eight muting phases can be differentiated if the TMC 66 is used with muting Phase 1 Activation of muting preparation through connection of the control signals Phase 2 Activation of muting th...

Страница 41: ...Ds for control 1 and control 2 The 7 segment display changes from 21 to 22 The muting sensors Start 1 and Start 2 are tested in this state If an error occurs during the test this is displayed on the 7...

Страница 42: ...3 Muting phase 3 The single beam safety light barrier is interrupted The indicator diode for Sensor goes off the LEDs for Control 1 and Control 2 remain active The 7 segment display changes from 23 to...

Страница 43: ...nd Control 2 remain active The 7 segment display changes from 33 to 34 Muting phase 5 Continuation of muting through release of Start 1 The indicator diode for Start 1 lights up the LEDs for Control 1...

Страница 44: ...trol 1 and Control 2 remain active The 7 segment display changes from 35 to 25 Muting phase 7 End of muting through release of Start 2 The indicator diode for Start 2 lights up the LEDs for Control 1...

Страница 45: ...8 Basic state is again obtained through deactivation of control signals The indicator diodes for Control 1 and Control 2 go off The 7 segment display changes from 26 to 21 A new muting cycle can be st...

Страница 46: ...ack circuit open Error in the wiring of the connected contactors check wiring Connected contactors defect welded contact replace contactor E2 Contactor monitoring deactivated contac tor contact of fee...

Страница 47: ...1A or 2A or 3A Muting aborted A started muting procedure has not been completed if during a muting procedure the state of 1A 2A or 3A is displayed This message is alternatingly displayed with the indi...

Страница 48: ...l 10 of the components have a failure to danger B10d Low load 20 20 million switching cycles DC 1 400 000 switching cycles AC 1 400 000 switching cycles Service life TM 20 years nop mean number of ann...

Страница 49: ...contact 24 V max 2 A integrated spiral wound filament monitoring Contactor monitoring Optical coupler input HIGH active input current approx 10 mA Safety output voltage free make contact max current...

Страница 50: ...cept is changed and the connected safety relevant components or protective devices are possibly not or insufficiently included in the safety circuit the user did not comply with the current safety reg...

Страница 51: ...ix Leuze electronic TMC 66 51 TNT 35 7 24V DEUTSCH ENGLISH FRAN AIS ITALIANO ESPA OL NEDERLANDS You can also download this EC Declaration of Conformity from the Internet under http www leuze com inter...

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