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Summit Series II ® 

24 of 28 

User’s Manual 

12.2 Charger LED Faults 

 
The  charger  will  indicate  when  a  fault  occurs  by  using  different  patterns  of  the  Fault  (Red),  Charge  St atus 
(Yellow),  and  Charge  Complete  (Green)  LEDs  as  explained  in  t he  t able  below.  Using  t he  ChargerConnect 
App, check the diagnostic tab to get a description of the charger fault.  
 

 

FAULT

 

(Red) LED

 

CHARGE 

STATUS

 

(Yellow) LED

 

CHARGE 

COMPLETE

 

(Green) LED

 

DESCRIPTION

 

C

h

a

rg

e

r

 

Slow Blink

 

Solid On

 

Solid On

 

DC  DIS CONNE CT 

– DC disconnect detected 

via the third-pin, but DC (battery )  voltage is 
still present at the charger  output. (Third-pin 
DC disconnect sensing is an optional feature 
available with supported DC plug/receptacle 
systems to minimize charger output inhibit 
time when a DC disconnect occurs during 
charging.)

 

Slow Blink

 

Off

 

Solid On

 

OVER  TEMP 

– Maximum temperature was 

met. Charge cycle was halt ed and will restart 
when the temperature decreases.

 

Slow Blink

 

Fast Blink

 

Slow Blink

 

LOW TEMP 

– Temperature is too low to start 

a charge cycle (< -25°C). Charging will start 
when temperature increases. 

Slow Blink

 

Solid On

 

Off

 

LOW DC 

– DC (battery) voltage is too low to 

start charging (< 10V ).

 

Slow Blink

 

Off

 

Off

 

NO AC 

– AC power was lost during charging. 

Charge cycle was halted and  will restart when 
AC power returns.

 

Slow Blink

 

Solid On

 

Slow Blink

 

HARDWARE FAULT 

– Contact Lester 

Electrical.

 

Slow Blink

 

Slow Blink

 

Off

 

HARDWARE FAULT 

– Contact Lester 

Electrical.

 

Slow Blink

 

Slow Blink

 

Slow Blink  

COMM FA ULT 

– LEDs blink one at a time in 

a rotating pattern. Contact Lester Electrical. 
Unit is still able to charge.  

Slow Blink

 

Slow Blink

 

Solid On

 

HARDWARE FAULT 

– Contact Lester 

Electrical.

 

Fast Blink

 

N/A

 

N/A

 

HARDWARE FAULT 

– Contact Lester 

Electrical.  Unit is still able to charge.

 

B

a

tt

e

ry

 

Solid On

 

Off

 

Off

 

PHASE 

– A fault condition (most commonly 

maximum time) was met during a  particular 
charge cycle phase (start/bulk, 
plateau/absorption, finish, etc).

 

Solid On

 

Off

 

Slow Blink

 

MA X VOLTA GE 

– Maximum  voltage was met.

 

Solid On

 

Off

 

Solid On

 

MIN VOLTAGE 

– Minimum voltage was NOT 

met after a specified time from the start of the 
charge cycle.

 

Solid On

 

Slow Blink

 

Off

 

MA X AMP-HOURS 

– Maximum amp-hours 

for the overall charge cycle was met.

 

Solid On

 

Slow Blink

 

Slow Blink

 

MA X  TIME 

– Maximum time for the overall 

charge cycle was met.

 

 

N/A = Not applicable, LED state does not matter 

 

Содержание Summit II 29500

Страница 1: ...1425W SWITCH MODE INDUSTRIAL BATTERY CHARGER USER S MANUAL Important Safety Installation Operation and Maintenance Instructions www LesterElectrical com ...

Страница 2: ...r with a battery pack of a different type or capacity use the ChargerConnect app to verify that the proper active battery profile is selected see Section 8 One of two styles of ratings label will be attached to your charger Examples of both styles are shown below Please fill in the applicable blank label below with the information from the ratings label on your charger for future reference CAUTION...

Страница 3: ...argers 13 4 2 On Board Chargers 13 5 AC INPUT 13 6 DC OUTPUT 14 6 1 Auto Voltage Mode 14 6 2 DC Output Cordset 15 7 VEHICLE LOCKOUT CONTROL 17 8 BLUETOOTH WIRELESS 18 9 EXTERNAL PORT 19 10 PROPER CARE OF DEEP CYCLE LEAD ACID MOTIVE POWER BATTERIES 19 10 1 Personal Safety Precautions 20 11 CHARGER OPERATION 20 11 1 Off Board Charger Operation 21 11 2 On Board Charger Operation 22 11 3 Storage Mode ...

Страница 4: ... CHARGER DOES NOT REDUCE THIS RISK 7 DANGER RISK OF ELECTRIC SHOCK DO NOT TOUCH UNINSULATED PORTION OF AC OR DC CONNECTORS OR UNINSULATED BATTERY TERMINAL 8 DANGER RISQUE DE CHOCKS ÉLECTRIQUES NE PAS TOUCHER LES PARTIES NON ISOLÉES DU CONNECTEUR DE SORTI OU LES BORNES NON ISOLÉES DE L ACCUMULATEUR 9 CAUTION CHARGE ONLY BATTERIES OF THE SAME TYPE VOLTAGE CELL NUMBER AND AMP HOUR CAPACITIES AS SHOWN...

Страница 5: ...N AN ENCLOSED PLACE 16 WARNING LEAD ACID BATTERIES CONTAIN SULFURIC ACID WHICH MAY CAUSE BURNS DO NOT GET ACID IN EYES ON SKIN OR CLOTHING IF CONTACT WITH THE EYES OCCURS FLUSH IMMEDIATELY WITH CLEAN WATER FOR 15 MINUTES AND OBTAIN MEDICAL ATTENTION 17 WARNING ONLY A QUALIFIED SERVICE TECHNICIAN SHOULD PROGRAM OR SERVICE THIS EQUIPMENT 18 CAUTION DO NOT OPERATE THE CHARGER IF IT HAS RECEIVED A SHA...

Страница 6: ...S NICHT BRENNBAREM MATERIAL WIE ZIEGELN BETON ODER METALL 6 GEFAHR STROMSCHLAGGEFAHR TRENNEN SIE DAS LADEGERÁT VOR DER WARTUNG VON DER BATTERIE UND NETZSTROM DAS AUSSCHALTEN DES LADEGERÄTS VERRINGERT DIESES RISIKO NICHT 7 GEFAHR STROMSCHLAGGEFAHR BERÜHREN SIE NICHT DEN UNINSULIERTEN TEIL VON AC ODER DC ANSCHLÜSSEN ODER UNINSULIERTEN BATTERIEANSCHLUSS 9 ACHTUNG LADEN SIE NUR BATTERIEN DER GLEICHEN ...

Страница 7: ...I SÄURE BATTERIEN ENTHALTEN SCHWEFELSÄURE WELCHE VERBRENNUNGEN VERURSACHEN KANN VERMEIDEN SIE KONTAKT MIT DEN AUGEN DER HAUT ODER DER KLEIDUNG MIT DER SÄURE FALLS ES KONTAKT MIT DEN AUGEN GEBEN SOLLTE SPÜLEN SIE DEN AUGEN SOFORT 15 MINUTEN LANG MIT REINEM WASSER UND SUCHEN SIE EINEN ARZT AUF 17 ACHTUNG NUR EIN QUALIFIZIERTER SERVICE TECHNIKER SOLLTE DIESES GERÄT PROGRAMMIEREN ODER SERVISIEREN 18 A...

Страница 8: ...UE DE DÉCHARGE ÉLECTRIQUE DÉBRANCHEZ LE CHARGEUR DE LA BATTERIE ET DU COURANT ALTERNATIF AVANT L ENTRETIEN L ARRÊT DU CHARGEỦR NE RÉDUISANT POINT CE RISQUE 7 DANGER RISQUE DE DÉCHARGE ÉLECTRIQUE NE TOUCHEZ PAS LES PARTIES NON ISOLÉES DES CONNECTEURS AC OU DC OU LE BORNE NON ISOLÉ DE LA BATTERIE 9 ATTENTION NE CHARGEZ SEULEMENT QUE LES BATTERIES DU MÊME TYPE TENSION NOMBRE DE CELLULES ET CAPACITÉ A...

Страница 9: ...ERIE EST EN TRAIN DE CHARGER DANS UN ENDROIT FERMÉ 16 AVERTISSEMENT LES BATTERIES PLOMB ACIDE CONTIENNENT DE L ACIDE SULFURIQUE QUI PEUT CAUSER DES BRÛLURES N ATTRAPEZ PAS L ACIDE DANS LES YEUX NI SUR LA PEAU NI SUR LES VÊTEMENTS EN CAS DE CONTACT AVEC LES YEUX RINCEZ IMMÉDIATEMENT AVEC DE L EAU PROPRE PENDANT 15 MINUTES PUIS ACCEDER AUXSOINS MÉDICAUX 17 AVERTISSEMENT SEUL UN TECHNICIEN DE SERVICE...

Страница 10: ... use the ChargerConnect app to verify that the proper active battery profile is selected and that the system settings match your application see Section 8 CAUTION PRIOR TO OPERATING THE CHARGER VERIFY THAT THE ACTIVE BATTERY PROFILE MATCHES THE BATTERIES IN YOUR EQUIPMENT AND THAT THE SYSTEM SETTINGS MATCH YOUR APPLICATION BY USING A SMART PHONE OR TABLET AND THE CHARGERCONNECT APP AS DESCRIBED IN...

Страница 11: ...e locations are shown in Figure 2 2 For off board use an optional handle is available for ease in carrying The charger case also has routing and securing locations for the AC and DC cordsets when when they need to be routed to the opposite ends as shown in Figure 2 3 Figure 2 2 Charger Dimensions and Mounting Hole Locations ...

Страница 12: ...ection 8 for additional details If the active battery profile is changed mark the charger ratings label or add an additional label or tag CAUTION THIS CHARGER IS FOR USE ONLY WITH BATTERY SYSTEMS OF THE SAME TYPE AS THE ACTIVE BATTERY PROFILE BATTERIES IMPROPERLY MATCHED WITH THE CHARGER MAY BURST CAUSING PERSONAL INJURY AND DAMAGE TO THE BATTERIES OR CHARGER Battery manufacturers frequently use t...

Страница 13: ...is connected to AC power unless a safety period of time has not passed since the successful completion of the previous charge cycle Disconnecting the DC output from the battery pack IS NOT REQUIRED to automatically start a new charge cycle 5 AC INPUT CAUTION TO REDUCE THE RISK OF ELECTRIC SHOCK OR FIRE DISCONNECT AC POWER FROM THE CHARGER BEFORE INSTALLING OR REMOVING UNIT The charger has an AC in...

Страница 14: ...THE DC OUTPUT CONNECTOR S FROM THE BATTERIES KEEP SPARKS FLAME AND SMOKING MATERIALS AWAY FROM BATTERIES TO REDUCE THE RISK OF FIRE DO NOT USE THE CHARGER NEAR FLAMMABLE MATERIALS OR VAPORS Only charge batteries of the same type voltage number of cells and amp hour capacities listed on the charger ratings label Before 1 using the charger for the first time or 2 using the charger with a battery pac...

Страница 15: ...or RED DC cable must be connected to the battery positive The charger will not operate if the polarity is reversed WARNING CHARGER DC CORDSET MUST HAVE A MINIMUM OF 10AWG WIRE SIZE FOR PROPER HEAT DISSIPATION TO PREVENT RISK OF FIRE DO NOT USE SMALLER GAUGE WIRE The DC cordset attaches to the external DC terminal block on the charger Remove the to uch proof cover if pre installed to expose the DC ...

Страница 16: ...ctor Connector Image Configuration 2 Anderson SB50 1 2 Anderson SB175 1 2 2 Blade Gray Molded Crowsfoot 1 2 Ring Terminals 1 3 Ring Terminals with QD Lockout 2 4 Ring Terminals with QD Lockout Temperature Sensor 3 Table 6 2 Common DC Output Connector Configurations ...

Страница 17: ... is active The lockout control signal is typically interfaced with the vehicle motor speed controller If you are uncertain of how to interface the lockout control signal with your vehicle please contact your vehicle dealer If the charger is configured for on board use the lockout control signal will be active while AC power is applied to the charger If the charger is configured for off board use t...

Страница 18: ...harge Time Remaining Charge Cycle Phase Amp Hours Returned Faults AC Input Voltage Battery Temperature if a sensor is present History of charge cycle data o Charger Histories tab Overview Charger Total Charge Cycles Total Amp Hours Device Total Charge Cycles Last Charge Cycle Cloud Total Charge Cycles Last Charge Cycle Get 10 Records button Get All Records button Delete All Records button Records ...

Страница 19: ...mbly can be used Attach the remote LED cable assembly to the external port on the charger and hand tighten the connector mounting screws The LED end of the cable assembly is to be rear mounted through a hole on the vehicle or it can be attached to a panel which mounts to the vehicle Install the remote LED assembly as shown Remote LED blink patterns are detailed in Section 12 3 10 PROPER CARE OF DE...

Страница 20: ...ons twice yearly to the torques specified by the battery manufacturers 10 Follow all operating instructions cautions and warnings as specified in this manual on the charger in the battery manuals and in the vehicle manuals 10 1 Personal Safety Precautions 1 Have someone within the range of your voice and close enough to quickly come to your aid when you work near a lead acid battery 2 Ensure that ...

Страница 21: ...hese operating instructions 1 With the charger DC output connector plug disconnected from the battery connector receptacle connect the charger AC power cord to an appropriate AC outlet if not already connected and the blue AC PRESENT LED will turn on 2 Connect the charger DC output connector plug to the battery connector receptacle The charger will s tart automatically which is indicated by the ye...

Страница 22: ...a Finish phase 7 An extended Balance Equalize charge cycle phase is indicated by the green CHARGE COMPLETE LED beginning to blink quickly Not all charge profiles include a Balance Equalize phase 8 The charger automatically terminates the charge cycle when a battery reaches full charge which is indicated by 1 the solid illumination of the green LE D or 2 the green LED beginning to blink slowly indi...

Страница 23: ...FAULT Red LED CHARGE STATUS Yellow LED CHARGE COMPLETE Green LED DESCRIPTION Solid On Solid On Solid On LED check for a few seconds during charger initialization Slow Blink Off Bulk Start charge cycle phase constant power or constant current Fast Blink Off Absorption Plateau charge cycle phase constant voltage Greater than 80 charged Solid On Off Finish charge cycle phase constant current Not all ...

Страница 24: ...eases Slow Blink Solid On Off LOW DC DC battery voltage is too low to start charging 10V Slow Blink Off Off NO AC AC power was lost during charging Charge cycle was halted and will restart when AC power returns Slow Blink Solid On Slow Blink HARDWARE FAULT Contact Lester Electrical Slow Blink Slow Blink Off HARDWARE FAULT Contact Lester Electrical Slow Blink Slow Blink Slow Blink COMM FAULT LEDs b...

Страница 25: ...owed to sulfate Charge the battery at least once every three 3 days when the equipment is lightly used Once sulfation is allowed to take place it may be partially reduced by returning temporarily to daily charging 3 A decrease in vehicle equipment range where the battery loses power faster indicates one of the following conditions a The electrolyte level in a wet lead acid battery was allowed to d...

Страница 26: ...B175 Gray Plug 42399S 2 Wire 8AWG 9ft DC Cordset with SB175 Red Plug 42401S 2 Wire 10AWG 9ft DC Cordset with Lester 2 blade Gray Molded Plug 42026S 2 Wire 2 10AWG 3ft DC Cordset with Ring Terminals 42016S 2 Wire 2 10AWG 6ft DC Cordset with Ring Terminals 42017S 2 Wire 2 10AWG 9ft DC Cordset with Ring Terminals 42927S 3 Wire 2 10AWG 1 16AWG 3ft DC Cordset with Ring Terminals LO 42018S 3 Wire 2 10AW...

Страница 27: ...Summit Series II 27 of 28 User s Manual NOTES ...

Страница 28: ...Summit Series II 28 of 28 User s Manual Represented By 42156 B ...

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