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Lenze EVF8201-E, Руководство по эксплуатации

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Preface and general information

820XBA1097

1-1

1 Preface and general information

1.1 About these Operating Instructions ...

-

These Operating Instructions help you to connect and set up
the 82XX frequency inverter. They contain safety information
which must be observed.

-

All persons who work on and with 82XX frequency inverters
must have the Operating Instructions available and observe
all relevant notes and instructions.

-

The Operating Instructions must always be in a complete and
perfectly readable state.

1.1.1

Terminology used

Term

In the following text used for

82XX

Any frequency inverter of the series 8200, 8210, 8220, 8240

Controller

82XX frequency inverter

Drive system

Drive systems with 82XX frequency inverters and other Lenze drive
components

All manuals and user guides at all-guides.com

Содержание EVF8201-E

Страница 1: ...ting Instructions Global Drive Frequency inverters 8200 series Typ Id NR Fert Nr Serien Nr Eingang1 Eingang2 Lenze Postfach 101352 31763 HAMELN K35 0110 3 All manuals and user guides at all guides com...

Страница 2: ...8201 8204 33 8202 E 1x 1x V002 reduced assembly depth 8202 Type Design B Module C Cold Plate E Enclosure IP20 Hardware level and index Software level and index Variant Explanation Corresponds to the G...

Страница 3: ...Single drives with 150 overload 3 4 3 4 Dimensions 3 4 4 Installation 4 1 4 1 Mechanical installation 4 1 4 1 1 Important notes 4 1 4 1 2 Standard assembly with fixing rails or fixing angles 4 3 4 1 2...

Страница 4: ...mode 5 8 5 4 1 1 Optimisation of V f characteristic control with auto boost 5 11 5 4 1 2 Optimisation of V f characteristic control 5 13 6 During operation 6 1 7 Configuration 7 1 7 1 Basics 7 1 7 2...

Страница 5: ...82XXfrequency inverters must have the Operating Instructions available and observe all relevant notes and instructions The Operating Instructions must always be in a complete and perfectly readable st...

Страница 6: ...delivery Important 1 82XX frequency inverter 1 Operating Instructions 1 accessory kit components for the mechanical and electric installation After receipt of the delivery check immediately whether t...

Страница 7: ...ogether with other components to form a machine are electric units for the installation into control cabinets or similar enclosed operating housing comply with the requirements of the Low Voltage Dire...

Страница 8: ...the process and circuit proposals The indications given in these Operating Instructions describe the features of the product without warranting them Lenze does not accept any liability for damage and...

Страница 9: ...g in machines commissioning of the drive controllers i e the starting of operation as directed is prohibited until it is proven that the machine corresponds to the regulations of the EC Directive 89 3...

Страница 10: ...alues demanded by the EMC legislation is the responsibility of the manufacturer of the system or machine 6 Operation Systems where drive controllers are installed must be equipped if necessary with ad...

Страница 11: ...or very severe injuries Warning of a general danger Warning Warns of potential very hazardous situations Possible consequences if disregarded Death or very severe injuries Caution Warns of potential h...

Страница 12: ...devices Cyclic connection and disconnection of the controller supply voltage at L1 L2 L3 or UG UG may overload the internal input current load Allow at least 3 minutes between disconnection and recon...

Страница 13: ...s acc to EN 50081 2 EN 50082 1 IEC 22G WG4 Cv 21 Limit value class A to EN 55011 industrial area with mains filter Limit value class B to EN 55022 residential area with mains filter and installation i...

Страница 14: ...ins choke without mains filter mains choke Imains A 4 2 5 0 7 5 9 0 12 5 15 0 17 0 Data for mains operation with 1 AC 230 V 50 Hz 60 Hz 270 VDC 275V Motor power 4 pole ASM at 9 2 kHz Prated kW 0 37 0...

Страница 15: ...0 5 max selected signal level 5V or 10V Analog setpoint selection Temperature sensitivity 0 40 C 0 4 Offset 0 3 Weight m kg 1 0 1 3 Variant 1 0 2 2 2 2 1 This power can be additionally obtained when...

Страница 16: ...F1 F2 F3 E l c b Cable cross section 1 Fuse F1 F2 F3 E l c b Cable cross section 1 VDE UL VDE mm2 AWG VDE UL VDE mm2 AWG 8201 M 10A C 10A 1 5 15 M 10A C 10A 1 5 15 8202 M 15A C 16A 2 5 13 M 15A C 16A...

Страница 17: ...ilters regular cleaning etc Observe free space You can install several controllers next to each other without free space in a control cabinet Ensure unimpeded ventilation of cooling air and outlet of...

Страница 18: ...ecial fixing unit on one or two DIN rails Turned by 90 flat assembly on the backside of the control cabinet Insert the attached fixing rail into the guides at the heat sink Horizontally with an additi...

Страница 19: ...4 1 Dimensions 8201 8204 Standard assembly 1 Fixing rail for side assembly 2 Observe the free space required for the connection cables 3 With attachable fieldbus or I O module Observe assembly depth...

Страница 20: ...pth This variant is equipped with a heat sink with a smaller surface Observe the following points to comply with the technical data Assembly on an unpainted metallic assembly board Area 0 15 m2 Sheet...

Страница 21: ...Assembly on a DIN rail middle or on two DIN rails top and bottom possible 8203 8204 Assembly on two DIN rails 2 Observe the free space required for the connection cables 3 With attachable fieldbus or...

Страница 22: ...of the controller Notes With grounded neutral No restrictions Observe controller ratings Operation of several 820X controllers connected to a mains 3AC N PEand symmetrical distribution to the three o...

Страница 23: ...commend the use of screened motor cables only Screen connection 820X On the front FAST ON connector Connect the motor cables to the screw terminals U V W anschlie en Observe correct pole connection Ti...

Страница 24: ...um of all motor cable lengths No of motor cables When using unscreened motor cables the data indicated in FIG 4 3 are valid for the double motor cable length Please contact Lenze when the absolute or...

Страница 25: ...actor K10 Mains contactor only for supply with 2AC PE 190 260V Z1 Mains filter mains choke see Accessories Z2 Motor filter sine filter see Accessories Z3 Brake chopper brake module see Accessories RB...

Страница 26: ...he front FAST ON connector If the control cables are interrupted terminal strips relays the screens must be reconnected over the shortest possible distance Connnect the fixing screw of the setpoint po...

Страница 27: ...esolution 8 bit Digital inputs 20 Voltage supply for digital inputs 12 V 20 mA inputs 28 Controller enable HIGH HIGH 12 V 30 V LOW 0 V 3 V E4 CW rotation CCW rotation CW CCW CW LOW CCW HIGH HIGH 12 V...

Страница 28: ...Supply with internal control voltage 62 7 8 9 K11 K12 K14 3k 3k 3k 3k 3k Vcc GND 2 GND 1 5 2V Vref 3k3 100k 12 30V 82XX R 1k 20 28 E1 E2 E3 E4 39 PE K1 K35 0077 4 FIG 4 7 Control connections External...

Страница 29: ...ith conductive surfaces zinc coated stainless steel allow permanent contact Varnished boards should not be used for installation in accordance with EMC If you use several mounting plates Connect as mu...

Страница 30: ...rectly to the mounting plate at the brake chopper and the brake resistor with as large a surface as possible Connect the screen of the cable between controller and brake chopper directly to the mounti...

Страница 31: ...e for an installation in accordance with the EMC regulations F1 Fuse K10 Mains contactor Z1 Mains filter A or B see Accessories Z2 Motor filter sine filter see Accessories Z3 Brake module brake choppe...

Страница 32: ...Installation 4 16 820XBA1097 All manuals and user guides at all guides com...

Страница 33: ...Prior to initial switch on of the controller check the wiring for completeness short circuit and earth fault Power connection Via terminals L1 N 820X Alternatively via terminals UG UG DC group drive...

Страница 34: ...ch on sequence 5 2 Short set up Factory setting 5 2 1 Switch on sequence Step 1 Switch on mains voltage 2 Select the direction of rotation CW rotation Apply a LOW signal to terminal E4 0 3V CCW rotati...

Страница 35: ...r 5 3 1 Max field frequency C011 50 0 Hz Acceleration and deceleration Acceleration time C012 5 0 s Chapter 5 3 2 and deceleration times Deceleration time C013 5 0 s Current limit values Motor mode C0...

Страница 36: ...e selected here by determing the field frequencies fdmin and fdmax fdmincorresponds to the speed at 0 speed setpoint selection fdmaxcorresponds to the speed at 100 speed setpoint selection Adjustment...

Страница 37: ...e Use the LECOM interface only for important modifications when the controller is inhibited Observe the maximum motor speed fdmin is only effective under the following conditions With analog setpoint...

Страница 38: ...lculate the times Tir and Tif which must be set under C012 and C013 tir and tif are the times required for the change between fd1 and fd2 Tir tir fdmax fd2 fd1 Tif tif fdmax fd2 fd1 Important Under un...

Страница 39: ...ange its dynamic response Adjustment The acceleration and decleration time should be set short enough so that the drive can follow the speed profile without reaching Imax of the controller Drive chara...

Страница 40: ...1 Select the control mode Code Name Possible settings IMPORTANT Lenze Selection Info C014 Operating mode 0 0 Linear characteristic V fdwith auto boost 1 Square characteristic V fd 2 with auto boost 2...

Страница 41: ...d f d N V m i n 0 0 1 f d f d N V m i n V o u t 1 0 0 V o u t A u t o b o o s t A u t o b o o s t C014 2 Linear characteristic C014 3 Square law characteristic e g for pumps fans K35 0065 1 0 0 0 0 1...

Страница 42: ...start conditions 0 2 2 High dynamic posotioning and feed drives 0 2 Lifts and hoists 0 2 2 Pumps and fan drives 1 3 3 2 Three phase reluctance motors 2 2 Three phase sliding rotor motors 2 2 Three pha...

Страница 43: ...of the V f characteristic and has considerable influence on the current torque and power performance of the motor An internal mains voltage compensation compensates deviations in the mains during ope...

Страница 44: ...range Too high settings of Vmin can activate the TRIP Overcurrent OCx and lead to an extensive motor temperature For drives with special motors A Operate the motor under load B Select the frequency se...

Страница 45: ...the slope of the V f characteristic and has considerable influence on the current torque and power performance of the motor An internal mains voltage compensation compensates deviations in the mains...

Страница 46: ...equency of fd Pmot 7 5 kW fd 5 Hz Pmot 7 5 kW fd 2 Hz B Increase Vmin until you reach the following motor current Motor in short term operation at 0Hz fd 25Hz with self ventilated motors Imotor IN mot...

Страница 47: ...ing the motor when the controller is enabled The plug in connection terminals of the 820Xcontrollers must only be connected or disconnected when no voltage is applied Depending on the controller setti...

Страница 48: ...f rotation in the event of a control voltage failure or a cable break If you use the function Flying restart circuit C142 2 3 with machines with low inertia torque and friction The motor can start for...

Страница 49: ...are listed in the code table Each code provides parameters which can be used to adjust and optimize your drive The configuration of the controller can be entered by means of the keypad of the 8201BB...

Страница 50: ...e will be accepted after pressing SH PRG C002 The parameter value of the code will be accepted after pressing SH PRG but only if the controller is inhibited Name 820X Name of the code Unit specific se...

Страница 51: ...ng via LECOM 3 Setpoint selection via LECOM Control via LECOM Parameter setting via LECOM C002 Parameter set 0 Function executed 1 Overwrite PAR1 with factory setting 2 Overwrite PAR2 with factory set...

Страница 52: ...15 CCW QSPCW QSP PAR JOG1 16 CCW QSPCW QSPJOG1 2 3 17 CCW QSPCW QSP PAR DC brake 18 CCW QSPCW QSP PAR Trip set 19 CCW QSPCW QSPDC brake Trip set 20 CCW QSPCW QSP Trip set JOG1 21 CCW QSPCW QSP UP DOWN...

Страница 53: ...Hz 480 0 C012 Acceleration time 5 0 0 0 0 1s 999 0 C013 Deceleration time 5 0 0 0 0 1s 999 0 C014 Operating mode 820X 0 0 Linear characteristic V fd with auto boost 1 Square characteristic V fd 2 with...

Страница 54: ...16 kHz 4 12 kHz noise optimized 5 16 kHz noise optimized C019 Threshold auto DC brake 821X 822X 824 X 0 1 0 1 0 1Hz 5 0 C021 Slip compensation 820X 0 0 1 12 821X 0 0 1 20 0 1 12 Software 2x Software 1...

Страница 55: ...Controller load Only display C061 Heat sink temperature Only display C079 Oscillation damping Is not transferred when transferring parameters 822X 824X 5 0 1 80 transferring parameters via the operat...

Страница 56: ...tware 1x C105 Deceleration time quick stop 821X 822X 824 X 5 00 0 00 0 01s 999 00 C106 Holding time for autom DC injection brake 820X 0 00 0 00 0 01s 50 00 821X 822X 824X 0 02 0 00 0 01s 999 00 C108 G...

Страница 57: ...119 Function PTC 822X 824X 0 0 PTC input inactive 1 PTC input active TRIP and IMP pulse inhibit are set 2 PTC input active warning C120 I2 k t switch off 822X 824X 0 0 1 100 C125 LECOM baud rate 0 0 9...

Страница 58: ...4 Last but two fault Only display C170 TRIP reset selection 0 TRIP reset by pressing the STP key or LOW signal at ctrl enable 1 Auto TRIP Reset C171 Delay for Auto TRIP Reset 0 0 1s 60 C178 Operating...

Страница 59: ...tate of the controller is displayed on two LEDs at the front of the unit LED Operating status green red on off Controller enabled on on Mains switched on and automatic start inhibited AS_LC blinking o...

Страница 60: ...d to the motor data 8 2 Fault analysis using the history buffer The history buffer is used to trace faults The fault messages are stored in the history buffer in the order of their occurrence Thehisto...

Страница 61: ...which is shorter or of lower capacitance OC3 Overload inverter during acceleration or short circuit Acceleration time too short C012 Increase acceleration time Check drive selection acceleration or s...

Страница 62: ...upply OU Overvoltage Feedback operation Braking operation Increase deceleration times For operation with brake choppers Check the selection and connection of the brake resistor Increase the decelerati...

Страница 63: ...he acknowledgement of TRIP Note If the TRIP source is still active the TRIP cannot be reset Code Name Possible settings IMPORTANT Lenze Selection Info C170 TRIP reset selection 0 TRIP reset by pressin...

Страница 64: ...at terminal 28 C170 1 Auto Trip reset resets the following fault messages after the time set under C171 OC3 overload during acceleration OC4 overload during deceleration OC5 overload OC6 I k t switch...

Страница 65: ...iometer ERZ0002 RS232 485 fieldbus module EMF2102IB V001 RS485 fieldbus module EMF2102IB V002 Level converter for RS485 EMF2101IB PC system cable RS232 485 EWL0020 Optical fibre fieldbus module EMF210...

Страница 66: ...hoke EZF1 006A002 EZF1 009A002 EZF1 018A002 EZF1 018A002 Without mains choke EZF1 006A002 EZF1 009A002 EZF1 018A002 inadmissible Motor filter ELM3 030H003 ELM3 020H004 ELM3 010H010 ELM3 014H010 Sine f...

Страница 67: ...Acceleration and deceleration times 5 6 Basic information 7 1 Code table 7 2 Current limit value 5 7 Maximum field frequency 5 4 Minimum field frequency 5 4 Connection Control Connection diagram 4 12...

Страница 68: ...on 4 13 Screening 4 14 Enclosure 2 1 F Factory setting Important drive parameters 5 3 Short set up 5 2 Switch on sequence 5 2 Fault analysis 8 2 Fault messages 8 3 Reset 8 5 Field frequency Maximum 5...

Страница 69: ...g module Fault display 8 1 Operating status Display 8 1 Operation Status display 8 1 Operator s safety 2 4 Outputs Analog 4 11 Overspeeds 2 4 P Packaging 2 1 Power connections 4 7 R Rated data Types 8...

Страница 70: ...1 Display at the operating module 8 1 Fault analysis using the history buffer 8 2 Fault indication 8 3 LED 8 1 Maloperation of the drive 8 2 Reset of fault indications 8 5 TRIP 8 5 U Unit protection...

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