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Page 4

ZH 036, 048, 060

 

WARNING

Electric shock hazard and danger of
explosion. Can cause injury, death or
product or property damage. Turn off
electrical power to unit before
performing any maintenance or
servicing operations on the unit.

IMPORTANT

The Clean Air Act of 1990 bans the intentional vent­
ing of refrigerant (CFC's and HCFC's) as of July 1,
1992. Approved methods of recovery, recycling or
reclaiming must be followed. Fines and/or incar­
ceration may be levied for non-compliance.

Unit Support

NOTE - Securely fasten roof frame to roof per local codes.

ZH 036, 048, 060 units are installed on Z1CURB frames.

A - Downflow Discharge Application

Roof Mounting with Z1CURB

1- The Z1CURB roof mounting frame must be installed,

flashed and sealed in accordance with the
instructions provided with the frame.

2- The Z1CURB roof mounting frame should be square

and level to 1/16” per linear foot (5mm per linear
meter) in any direction.

3- Duct must be attached to the roof mounting frame

and not to the unit; supply and return plenums must
be installed before setting the unit.

Installer's Roof Mounting Frame

Many types of roof frames can be used to install the unit,
depending upon different roof structures. Items to keep
in mind when using the building frame or supports are:

1- The unit base is fully enclosed and not insulated, so

an enclosed, insulated frame is required.

2- The frames or supports must be constructed with

non-combustible materials and should be square and
level to 1/16” per linear foot (5mm per linear meter)
in any direction.

3- Frame or supports must be high enough to prevent

any form of moisture from entering unit.
Recommended minimum frame height is 14”
(356mm).

4- Duct must be attached to the roof mounting frame

and not to the unit. Supply and return plenums must
be installed before setting the unit.

5- Units require support along all four sides of unit base.

Supports must be constructed of steel or suitably
treated wood materials.

NOTE-When installing unit on a combustible surface for
downflow discharge applications, the Z1CURB roof
mounting frame is required.

B - Horizontal Discharge Applications

1- Specified installation clearances must be maintained

when installing units. Refer to figure 1.

2- Top of support slab should be at least 4” (102mm)

above the finished grade and located so no run-off
water from higher ground can collect around the unit.

3- Units require support along all four sides of unit base.

Supports must be constructed of steel or suitably
treated wood materials.

Duct Connection

All exterior ducts, joints, and openings in roof or building
walls must be insulated and weatherproofed with flashing
and sealing compounds in accordance with applicable
codes. Any duct passing through an unconditioned space
must be insulated.

In downflow applications, do not drill or punch
holes in base of unit. Leaking in roof may occur if
unit base is punctured.

CAUTION

!

Rigging Unit For Lifting

1- Connect rigging to the unit base using both holes in

each corner. See figure 2.

2- All panels must be in place for rigging.

3- Place field‐provided H‐style pick in place just above

top edge of unit. Frame must be of adequate
strength and length. (H-style pick prevents damage
to unit.)

ZH

Lifting Point Should

Be Directly Above

Center Of Gravity.

CAUTION: DO NOT

WALK ON UNIT.

UNIT

WEIGHT*

LBS. KG.

*Maximum weight with all available
installed accessories.

664

301

FIGURE 2

Содержание ZHA036

Страница 1: ...ng and Packing List Page 3 General Page 3 Requirements Page 3 Unit Support Page 4 Duct Connection Page 4 INSTALLATION INSTRUCTIONS ZHA036 3 TON ZHB036 3 TON ZHA048 4 TON ZHB048 4 TON ZHA060 5 TON ZHB0...

Страница 2: ...937 ZHA036 046 44 7 8 1140 ZH 060 ZHB036 048 10 7 8 276 25 5 8 651 5 1 8 130 75 7 8 1927 TOP VIEW Base 24 9 16 624 12 1 8 308 5 1 8 130 BOTTOM SUPPLY AIR OPENING BOTTOM RETURN AIR OPENING 17 3 4 451...

Страница 3: ...contains both refrigerant and oil Some rubber roofing material may absorb oil causing the rubber to swell Bubbles in the rubber roofing material can cause leaks Protect the roof surface to avoid expo...

Страница 4: ...ny form of moisture from entering unit Recommended minimum frame height is 14 356mm 4 Duct must be attached to the roof mounting frame and not to the unit Supply and return plenums must be installed b...

Страница 5: ...CONE SEALANT BETWEEN DUCT COVER FLANGE AND UNIT INSULATION NOT TO SCALE 4 Install return air duct on the intake air side of the horizontal economizer See figure 5 5 Horizontal economizer and return ai...

Страница 6: ...thermostat where it might be affected by drafts or dead spots behind doors and in corners hot or cold air from ducts radiant heat from sun or appliances concealed pipes and chimneys IMPORTANT Unless f...

Страница 7: ...gure 9 Note Static pressure readings can vary if not taken where shown 3 Measure the indoor blower wheel RPM 4 Referring to pages 9 14 use static pressure and RPM readings to determine unit CFM Use op...

Страница 8: ...ten four bolts securing motor base to the mounting frame D Check Belt Tension Overtensioning belts shortens belt and bearing life Check belt tension as follows 1 Measure span length X See figure 12 2...

Страница 9: ...47 0 56 1287 0 6 1326 0 64 1364 0 68 1402 0 72 1300 1139 0 51 1182 0 55 1224 0 58 1265 0 62 1304 0 66 1342 0 71 1379 0 75 1416 0 79 1400 1160 0 57 1202 0 61 1243 0 65 1283 0 69 1322 0 73 1359 0 78 139...

Страница 10: ...5 0 92 1382 0 97 1417 1 02 1452 1 07 1486 1 11 1800 1253 0 85 1292 0 91 1331 0 96 1368 1 01 1404 1 06 1439 1 11 1473 1 16 1506 1 21 1900 1279 0 94 1317 1 00 1355 1 05 1392 1 10 1427 1 16 1461 1 21 149...

Страница 11: ...422 1 28 1456 1 34 1489 1 40 1521 1 45 1554 1 50 2200 1341 1 22 1378 1 28 1414 1 34 1448 1 41 1481 1 46 1513 1 52 1546 1 57 1578 1 62 2300 1371 1 34 1407 1 41 1442 1 47 1475 1 54 1507 1 59 1539 1 65 1...

Страница 12: ...1231 0 54 1271 0 58 1310 0 62 1347 0 66 1385 0 69 1300 1115 0 50 1161 0 53 1204 0 56 1246 0 60 1286 0 64 1325 0 68 1362 0 72 1399 0 76 1400 1135 0 56 1179 0 59 1222 0 62 1264 0 66 1303 0 70 1341 0 75...

Страница 13: ...1335 0 94 1375 0 98 1413 1 02 1449 1 07 1485 1 12 1800 1233 0 91 1276 0 94 1318 0 98 1358 1 02 1397 1 06 1434 1 11 1469 1 16 1504 1 21 1900 1261 0 98 1303 1 02 1343 1 06 1382 1 11 1420 1 16 1455 1 21...

Страница 14: ...944 1 15 971 1 22 997 1 28 1022 1 34 1046 1 40 1070 1 46 2200 902 1 13 931 1 19 959 1 24 986 1 31 1012 1 37 1036 1 43 1060 1 50 1084 1 56 2300 920 1 23 948 1 29 975 1 35 1001 1 41 1027 1 47 1051 1 53...

Страница 15: ...15 1 5 1 7 ZA03 906 1383 2 ZA06 1262 1634 ZHB060 1 1 1 1 15 1 5 1 7 ZAA01 522 784 ZAA02 632 875 2 ZAA03 798 1105 NOTE Using total air volume and system static pressure requirements determine from blow...

Страница 16: ...tional Electric Heat An increased heating demand W2 will energize electric heat Electric heat is also energized during the defrost cycle W1 to maintain discharge air temperature Cooling 1 Set thermost...

Страница 17: ...charge Note that suction pressure can change as charge is adjusted 7 Example ZHA036 At 95 F outdoor ambient and a measured suction pressure of 130psig the target liquid temperature is 105 5 F For a m...

Страница 18: ...105 F 115 F Suct psig Disc psig Suct psig Disc psig Suct psig Disc psig Suct psig Disc psig Suct psig Disc psig Suct psig Disc psig 119 236 122 274 125 315 128 361 130 410 133 464 126 239 128 278 132...

Страница 19: ...100 110 120 130 110 120 130 140 150 160 170 Outdoor Temperature F Suction Pressure psig 105 95 115 85 75 65 180 ZHA048 CHARGING CURVE 70 80 90 100 110 120 130 110 120 130 140 150 160 170 Suction Pres...

Страница 20: ...0 110 120 130 110 120 130 140 150 160 170 Outdoor Temperature F Suction Pressure psig 105 95 115 85 75 65 180 ZHB 036 CHARGING CURVE 70 80 90 100 110 120 130 110 120 130 140 150 160 170 Outdoor Temper...

Страница 21: ...100 110 120 130 110 120 130 140 150 160 170 Suction Pressure psig 105 95 115 85 75 65 180 Outdoor Temperature F 60 ZHB060 CHARGING CURVE 70 80 90 100 110 120 130 110 120 130 140 150 160 170 Suction P...

Страница 22: ...ting The TEST mode may be started any time the unit is in the heating mode and the defrost thermostat is closed or jumpered If the timing jumper is in the TEST position at power up the defrost control...

Страница 23: ...psig DO NOT REPLACE COMPRESSOR C Filters Units are equipped with temporary filters which must be replaced prior to building occupation See table 11 for correct filter size Refer to local codes or app...

Страница 24: ...rmed slabs On units with two slabs dirt and debris may become trapped between the slabs To clean between slabs carefully separate coil slabs and wash them thoroughly See figure 16 Flush coils with wat...

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