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Bottom Return Air Applications

If return air is to terminate through the floor under the furĆ
nace,  a  direct,  airtight and sealed connection must be

made to the bottom of the furnace.
 1 - Cut  opening  in  floor  or  platform.  Using  knockouts

provided, cut bottom of base panel. See figure 2.

FIGURE 2

KNOCKOUT PATTERN FOR BOTTOM

RETURN AIR APPLICATION

FIGURE 3

G32V UNIT

RETURN AIR

PLENUM

PROPERLY

SIZED FLOOR

OPENING

BOTTOM RETURN AIR APPLICATION

 2 - Bend a flange on return air plenum and lower into

floor or platform opening. See figure 3.

 3 - Position unit over return air opening. Seal unit air

tight with return air plenum.

NOTE - Be careful not to damage insulation. Check for

tight seal.

Side Return Air Applications

For installations where the return air is taken from a return

air drop, unit may be installed using either the left or right

side of furnace.
For side return air applications, cut the furnace cabinet at

the dimensions given in the unit dimensions graphic. EmĆ

bossed corners are pro-vided on both cabinet sides for reĆ

turn air opening location.

Filter & Filter Assembly

A filter and an external filter rack for use in side return air

applications are shipped with the unit.

 

A filter must be in

place anytime the unit is in operation.

TABLE 2

FILTER SIZE REQUIREMENTS

UNIT MODEL

NUMBER

FILTER PART

NUMBER

FILTER SIZE

G32V-75

31J81

14 inches x 25 inches

(356 x 635 mm)

G32V-100

G32V-125

P-8-7831

20 inches x 25 inches

(508 x 635 mm)

Bottom Return Air Applications

 1 - Remove blower access panel.
 2 - Install  filter  clips,  provided  with  unit,  by  slipping

folded section of clip on edge of bottom opening. See

figure 4.

FIGURE 4

BOTTOM RETURN FILTER INSTALLATION

FURNACE

BASE BOTTOM

REAR FILTER CLIP

RETURN AIR OPENING

SIDE FILTER CLIPS (2)

FURNACE

FRONT

FURNACE

BACK

 3 - Place filter in bottom of blower compartment beneath

rear filter clip. Press down on filter sides. Filter clips

flex allowing filter to snap into place.

 4 - To remove filter, press clip and pull filter up and out.

Side Return Air Applications

 1 - Align filter rack opening with the inside edge of the

side  return  opening.  Bottom  of  rack  should  be
approximately 1 inch (25 mm) from the bottom and 3

inches (76 mm) from the front of the unit.

 2 - Screw filter rack into place with the eight self drill, self

tap screws provided. See figure 5.

 3 - Push filter door pins through the two holes in filter

door from the inside of the uĆchannel. See figure 6.

FIGURE 5

SIDE RETURN FILTER INSTALLATION

RETURN

AIR

OPENING

12 in. (305) for

14 in. (356) Filter

18 in. (457) for

20 in. (508) Filter

1-15/16 in.

(49)

BLOWER DECK

15/16 in

(24)

CABINET BASE BOTTOM

RETURN AIR

PLENUM SIZE

12-3/4 in X 23-1/2 in (324 X

597) for 14 in (356) Filter

18-3/4 in. x 23-1/2 in.

(476 x 597)

for 20 in. (508) Filter

in. (mm)

Содержание G32V3-75

Страница 1: ...mation 32 Other Unit Adjustments 32 Service 32 Repair Parts List 35 Integrated Control Board Diagnostic Codes 35 Troubleshooting 36 Start Up Performance Check List 42 WHAT TO DO IF YOU SMELL GAS Do no...

Страница 2: ...DRAIN Both Sides EXHAUST AIR OUTLET COMBUSTION AIR INTAKE 21 3 4 552 7 3 8 187 23 3 4 603 25 635 5 8 16 H G 5 8 16 EXTERNAL SIDE RETURN AIR FILTER KIT Either Side Optional 23 584 D Return Air Knockout...

Страница 3: ...EAT EXCHANGER ASSEMBLY CONTROL VOLTAGE CIRCUIT BREAKER WARM HEADER COLLECTOR BOX COLD HEADER COLLECTOR BOX TWO SPEED COMBUSTION AIR INDUCER COMBUSTION AIR ORIFICE BLOWER ACCESS DOOR BURNER ACCESS PANE...

Страница 4: ...AN CGA B149 1 and B149 2 standards When the furnace is used with cooling units it shall be installed in parallel with or on the upstream side of cool ing units to avoid condensation in the heating com...

Страница 5: ...ncy or the gas supplier CAUTION As with any mechanical equipment personal inju ry can result from contact with sharp sheet metal edges Be careful when you handle this equipment Installation Setting Eq...

Страница 6: ...SIZE REQUIREMENTS UNIT MODEL NUMBER FILTER PART NUMBER FILTER SIZE G32V 75 31J81 14 inches x 25 inches 356 x 635 mm G32V 100 G32V 125 P 8 7831 20 inches x 25 inches 508 x 635 mm Bottom Return Air Appl...

Страница 7: ...errack usingscrews When using screws take care to avoid interference with the fil ter which may cause improper filtration The return air must not be drawn from a room where another gas appliance ie a...

Страница 8: ...umber of elbows the larger diameter pipe must be used for both runs TABLE 5 VENT PIPE SIZING TABLE FOR G32V FURNACES MINIMUM DIAMETER OF INTAKE EXHAUST PIPE Vent Pipe Equivalent Length Max Feet Meters...

Страница 9: ...mpleted within 20 se conds after last application of cement Hammer blows should not be used when inserting pipe 8 After assembly wipe excess cement from pipe at end of fitting socket A properly made j...

Страница 10: ...lo cated and other spaces of the building Turn on clothes dryers and any appliances not connected to the common venting system Turn on any exhaust fans such as range hoods and bathroom exhausts so th...

Страница 11: ...erioration NOTE During extremely cold temperatures below approximately 20 F 6 67 C units with long runs of vent pipe through unconditioned space even when in sulated may form ice in the exhaust termin...

Страница 12: ...L Inches mm SIDE VIEW WALL RING TERMINATION 15F74 LB 49107CB for 2 in 51 Venting INTAKE PIPE EXHAUST PIPE 9 Position termination ends so they are free from any obstructions and above the level of snow...

Страница 13: ...trapping or a large wire tie 11 In areas where piping penetrates joists or interior walls hole must be large enough to allow clearance on all sides of pipe as it passes through the center of the hole...

Страница 14: ...h 1 2 inch 13 mm foam insulation If intake and ex haust pipes are reversed slit and remove foam insulation and reapply to other vent Exhaust vent must be insulated Front View Side View OUTSIDE WALL In...

Страница 15: ...r and must be water tight Teflon tape is recommended to seal the joint Right Hand Side Condensate Exit Install the nipple adapter assembly from the out side of the cabinet and insert the adapter into...

Страница 16: ...ace The piping must be supported at proper inter vals every 8 to 10 feet 2 44 to 3 01 m using suit able hangers or straps A drip leg should be installed in vertical pipe runs to the unit 5 In some loc...

Страница 17: ...ted control ELECTROSTATIC DISCHARGE ESD Precautions and Procedures CAUTION Electrostatic discharge can affect electronic com ponents Take precautions during furnace installa tion and service to protec...

Страница 18: ...leg of the circuit being connected to the neutral HUM terminal See figure 29 for control board con figuration This terminal is energized in the heating mode whenever the combustion air inducer is ope...

Страница 19: ...Page 19 TYPICAL G32V SCHEMATIC WIRING DIAGRAM FIGURE 27...

Страница 20: ...ring Connections 1 Heat 1 Cool NOTE Use dip switch 3 to set second stage heat ON delay ON 10 minutes OFF 15 min utes SINGLE Yes Intact Intact S1 T STAT CONTROL TERM STRIP OUTDOOR UNIT 1 Heat 1 Cool wi...

Страница 21: ...s OFF 15 min utes SINGLE No Intact Intact S1 T STAT CONTROL TERM STRIP OUTDOOR UNIT 1 Heat 2 Cool with CCB1 NOTE Use dip switch 3 to set second stage heat ON delay ON 10 minutes OFF 15 min utes SINGLE...

Страница 22: ...outdoor unit and thermostat made at FM21 control board per FM21 instructions NOTE Remove Y1 Y2 jumper for two stage cooling Harmony Application 2 Heat 1 Cool TWO Yes Cut Intact TEMP MOD SWITCH CONTRO...

Страница 23: ...l break and remake thermostat demand to the furnace and auto matically reset the control to relight the furnace Thermostat Selection Jumper E20 This unit may be used with either a single stage or two...

Страница 24: ...to better suit the application The table below provides blower speed adjustments that will result from different switch settings Refer to tables 13 and14 for corresponding cfm values TABLE 10 Blower...

Страница 25: ...two speed outdoor unit On Board Jumper W951 On board jumper W951 which connects terminals R and O on the integrated control board must be cut when the furnace is installed in applications which inclu...

Страница 26: ...y 850 cfm 400 L s for all positions TABLE 14 G32V5 100 125 BLOWER MOTOR PERFORMANCE 0 0 to 0 8 w g 0 through 200 Pa External Static Pressure Range Blower Speed Adjustment Settings Switches 5 and 6 Coo...

Страница 27: ...atically lights the burner Do not try to light the burner by hand 5 Remove unit access panel 6 Turn gas valve knob to OFF position See figure 30 7 Wait five 5 minutes to clear out any gas If you then...

Страница 28: ...Thermostat Selection Jumper E20 in Single Stage Position NOTE In these applications two stage heat will be initi ated by the integrated control if heating demand has not been satisfied after the field...

Страница 29: ...ow er speed immediately increases to the COOL CFM to hasten the end of the cycle Call for cooling after call for humidity None Humidity level above set point Demand initiated Off Dehumidification mode...

Страница 30: ...evel rises slightly 1 above setpoint Demand initiated High 77 74 of HIGH COOL Blower immediately changes speed in response to thermostat demand demand Y2 No demand Acceptable High HIGH COOL Call for 1...

Страница 31: ...stment NOTE Pressure test adaptor kit 10L34 is available from Lennox to facilitate manifold pressure measure ment 1 Connect test gauge to outlet tap on gas valve 2 Disconnect pressure sensing hose fro...

Страница 32: ...me by observation Flame should be predominantly blue and strong in appearance Check burner flame periodically to ensure proper opera tion Service WARNING Disconnect power before servicing unit CAUTION...

Страница 33: ...tibule panel and heat exchanger assembly to cabinet Remove heat exchanger 21 Back wash heat exchanger with soapy water solu tion or steam If steam is used it must be below 275 F 135 C 22 Thoroughly ri...

Страница 34: ...ckage caused by foreign matter Remove any blockage 14 Reinstall ignitor and sensor bracket assemblies on burners NOTE Install the ignitor on the opposite side of the burner from the metal button protr...

Страница 35: ...limit or rollout limit switch open Limits must close within 3 minutes or unit goes into 1 hour Watchguard OFF SLOW FLASH Low fire pressure switch open OR Blocked inlet exhaust vent OR Low fire pressu...

Страница 36: ...H DS 2 SIMULTANEOUS FAST FLASH YES PRIMARY LIMIT SWITCH CLOSED YES NO COMBUSTION AIR INDUCER OFF INDOOR BLOWER ON HAS PRIMARY LIMIT RESET WITHIN 3 MINUTES DS1 SLOW FLASH DS2 ON ON OFF LED ON HEAT LED...

Страница 37: ...R IS REPLACED OR RECONNECTED DS1 AND DS2 ALTERNATING FAST FLASH YES AT END OF IGNITOR 20 SECOND WARM UP PERIOD 4 SECOND TRIAL FOR IGNITION GAS VALVE OPENS IGNITOR ENERGIZED DURING 4 SECOND TRIAL UNTIL...

Страница 38: ...INDOOR BLOWER OFF AFTER DELAY DS1 OFF DS 2 SLOW FLASH ON OFF LED OFF HEAT LED ON NO YES C FIRST STAGE HEAT DEMAND SATISFIED DS1 AND DS2 SIMULTANEOUS SLOW FLASH GAS VALVE OFF COMBUSTION AIR INDUCER OF...

Страница 39: ...D IS SATISFIED A FIVE 5 MINUTE WAIT PERIOD IS INITIATED BEFORE RETRY WERE 5 ATTEMPTS MADE FOR SECOND STAGE HEAT YES NO SEE BOX C FIRST STAGE HEAT DEMAND SATISFIED HEAT DEMAND SATISFIED DS1 AND DS2 SIM...

Страница 40: ...OLTS LOW VOLTAGE SIGNAL AT DS HOLDS UNTIL VOLTAGE RISES ABOVE 75 VOLTS NO YES NO SIGNAL IMPROPER GROUND AT DS SIGNAL HOLDS UNTIL UNIT IS PROPERLY GROUNDED INDOOR BLOWER ENERGIZED ON FIRST STAGE COOL S...

Страница 41: ...TCHES TO LOW HEAT SPEED FIRST STAGE HEAT DEMAND SATISFIED YES NO THERMOSTAT CALLS FOR SECOND STAGE HEAT YES INDOOR BLOWER SWITCHES TO HIGH HEAT SPEED AFTER 30 SECOND RECOGNITION PERIOD SECOND STAGE HE...

Страница 42: ...Heating Section Thermostat Heat Anticipator Setting Thermostat Level Fuel Type Natural Gas Blower Motor Amps Blower Motor H P Gas Piping Connections Tight Leak Tested Proper Draft State Blower OFF De...

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