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Bearing, Belt Tensioner
2 x 6004ZZ

Spacer, Belt
Tensioner
1 x 2602

Shoulder Bolt
1 x M1245

Nut, Belt Tensioner
Square
1 x 41208

Bolt, Belt Tensioner
1 x M640

Washer, Slotted
1 x 049D

Screw, Hex Head
2 x 14099

*Cover

*Springs

*Detent Nut

*Acorn Nut

*Tension Knob/Rod

*Assy, Tension Knob
1 x PN 0270
Includes:

Tension Knob/Rod
1 x PN 0276
Cover
1 x PN 0271
Spring
2 x PN 0273
Detent Nut
1 x PN 0275
Acorn Nut
1 x PN 0274

Tension Knob Assembly

11-1-2004

Flywheel
1 x 040

(H050)

Screw, Pillow Block Bearing
4 x M635

Nut, Pillow Block Square
4 x 4600

Screw, Flywheel Shaft
3 x H616

Spacer, Flywheel
1 x 049A

Washer
1 x 049C

Assembly, Pillow Block
with Bearing
2 x H050

Flywheel Assembly

    12-10-2004

Pulley, Flywheel
(front drive)
*NOTE:  This is press fit onto the flywheel shaft
1 x 015

Screw, Flywheel Shaft
1 x H616

Flywheel Shaft, Splined
1 x 052

Frame

Pulley, Crank (Rear Drive)
1 x 009

Bolt, Right Crank Pulley Mounting
5 x RCW-125

(885)

Right Crank
1 x 0875

*Right Bearing Cup
(2 bearings are pressed in cup)

Bottom Bracket Spindle
1 x 0881

*Assy, Bottom Bracket
1 x BB-396
Includes:

Right Bearing Cup
Left Bearing Cup
Lock Ring

*Left Bearing Cup
(2 bearings are pressed in cup)

*Lock Ring

Crank Bolt
2 x 885

Left Crank
1 x 0875-1

Crank Assembly

11-1-2004

Pedal, Pair, SPD Dual-sided
1 x WPD96B

or

Pedal, Pair, Standard
1 x VP-518-AT

(Pedal)

Belt Tension

12-10-2004

Содержание RevMaster

Страница 1: ...itness com Service Guide For the LeMond RevMaster Bid Specifications Warranty Exploded Diagrams Parts List Instructions o Installation Check List o Maintance Schedule o Tech Notes o Bottom Bracket Adj...

Страница 2: ...New LEMOND RevMasterTM Group cycling will never be the same www LeMondfitness com 1 425 482 6773 Only one group exercise cycle bears his name 2002 LeMond Fitness RevMaster and LeMond are registered tr...

Страница 3: ...for every user 4 Features a maintenance free 47 pound precision machined chrome flywheel for smooth pedaling 5 Features uniquely shaped handlebars that are more comfortable due to the multiple hand p...

Страница 4: ...r warranty on the cranks bottom bracket flywheel handlebars seat post handlebar post a one year warranty on bottom bracket bearings pillow bearings tension knob assembly and a 90 day warranty on the w...

Страница 5: ...f flywheel for long term durability Leg Levelers Extra large diameter adjustable levelers Pedals Standard toe cage style with optional dual sided SPD toe cage Handlebars Biomechanically correct with a...

Страница 6: ...f warranty replacement parts are shipped to you you may be required to return the inoperable part To facilitate this process the following policy has been established Please call 425 482 6773 ext 107...

Страница 7: ...x 1030 Assy Handlebar 1 x 13906 includes grip Crank Bolt 2 x 885 Pedals Standard Pair 1 x VP 518 AT or SPD Dual Sided Pair 1 x WPD96B Left Crank 1 x 0875 1 Lock Ring Left Bearing Cup Spindle 1 x 0881...

Страница 8: ...Spacer Flywheel 1 x 049A Washer 1 x 049C Assembly Pillow Block with Bearing 2 x H050 Flywheel Assembly 12 10 2004 Pulley Flywheel front drive NOTE This is press fit onto the flywheel shaft 1 x 015 Scr...

Страница 9: ...AL FRAME LIFE FITNESS 1 50 250 DECAL WARNING 2 00 058A ENDCAP SQUARE CROSSARM 1 50 201 30N ENDCAP SQUARE HANDLEBAR SEAT POST 0 50 103 FLYWHEEL ASSY PRE ASSEMBLED WITH SPLINE SHAFT PILLOW BLOCKS W BEAR...

Страница 10: ...NEW LOOP HANDLEBAR 9 50 CB 1427 WATERBOTTLE CAGE PLASTIC INCLUDES 2 SCREWS WASHERS NO CLAMP 9 95 14068 WATERBOTTLE CLAMP W GROMMET OLD HANDLEBAR 7 00 13948 WATERBOTTLE CLAMP W GROMMET NEW LOOP HANDLEB...

Страница 11: ...ost groove Install 1 washer onto 1 handle and loosely thread the handle into the first hole of the stainless steel seat slider Note Use the second hole in the seat slider to position yourself closer t...

Страница 12: ...he base bolts and use the 5 mm hex key and the wrench tool to secure the nut Once all 4 base bolts are installed test the bike to make sure that the frame is stable Note the base bolt sits into a coun...

Страница 13: ...st into the seat post tube Loosely thread a handle without a washer into the main frame Raise the seat post to the desired height and tighten the handle to secure the seat post 6 The handles are sprin...

Страница 14: ...with seat slider over the seat post Loosely thread a handle with a washer through the seat post into the seat slider Slide the seat to the desired position and tighten the handle 10 Position the handl...

Страница 15: ...to 30 Ft lbs Brake Pad Inspect for excessive wear or a dry leather brake pad Weekly N A 3 IN One Oil or 10W oil Do not use silicone based lubricants Belt Inspect for correct tension replace cracked f...

Страница 16: ...ex key Used for cross arm mounting bolts Other tools lubricant recommended 5 8 Pedal wrench easier to set up multiple bikes quickly with lower risk of cross threading the cranks Grease for use on the...

Страница 17: ...ces rear Slot in top Keeps seat and seat slider from twisting Adjustment handle and grease 7 Saddle install and check level Adjustment handle washer and grease 8 Pedals install Note the dual sided upg...

Страница 18: ...nal Medium strength blue Rubber Mallet Dead blow hammer used to check for spindle radial end play Torque wrench for crank bolts right bearing cup lock ring Flywheel Assembly 4 mm hex key flywheel pull...

Страница 19: ...er 4 Scrap any remaining foam tape off of the brake pad holder 5 Remove the protective backing from the foam tape on the new brake pad and align the two holes in the brake pad with the holes in the br...

Страница 20: ...om bracket lock ring 5 Use a 4 mm hex key to loosen the belt tension adjustment screw 6 Use an adjustable wrench to loosen the belt tensioner idler pulley bolt Slide the belt tensioner bearings up 7 R...

Страница 21: ...pindle with a rubber mallet or dead blow hammer to test for lateral end play If you need to adjust the bearing cup remove it first from the frame apply Locktite 242 243 on 2 3 threads 2 3rds around th...

Страница 22: ...u cross thread the crank you will need to use a tap to clean up the threads If you can not clean up the threads you will need to replace the crank A cross threaded crank is not a manufacturing defect...

Страница 23: ...n case it is dropped on the frame during removal 5 Remove the flywheel assembly from the frame and place the flywheel on a padded surface Caution the flywheel weighs 47 pounds 6 Use a 4 mm hex key to...

Страница 24: ...ler nut located on the inside right frame fork does not get lost 4 Remove the two idler bearings the bearing spacer and the slotted washer from the idler bolt 5 Install the new bearings on the idler b...

Страница 25: ...brake pad needs lubrication is excessive drag on the flywheel TOOLS NEEDED Lubricant 3 IN ONE oil Clean dry rag PROCEDURE 1 Rotate the tension knob clockwise until the brake pad lightly contacts the f...

Страница 26: ...it from the frame 2 Remove the belt from the bike Loosen the idler pulley nut with an adjustable wrench approx 1 turn and use a 4 mm allen key to loosen the tension adjustment screw located on top of...

Страница 27: ...he flywheel up and remove the flywheel from the frame Place the flywheel on a padded surface next to the new bike Note Lay the flywheel down on a padded surface Any surface damage to the flywheel nick...

Страница 28: ...om the edge in back Use the 4 mm allen wrench to align the screw into the mounting hole on the brake pad housing and partially thread the screw into the brake pad housing Peel the back off the adhesiv...

Страница 29: ...ler pulley and around the rear pulley of the bike Tension the belt by tightening the idler tension screw on top of the idler pulley Tighten the idler pulley nut WARNING WATCH YOUR FINGERS AS YOU INSTA...

Страница 30: ...ight side front belt cover Lift the right side belt cover over the right crank arm and remove it from the frame This is easiest when the right side crank arm rests at 9 o clock 2 Remove the belt from...

Страница 31: ...ywheel Spline Shaft from the flywheel 5 Install a new flywheel shaft assembly into the flywheel Insert a new flywheel spline shaft into the center of the flywheel line up the holes Apply 1 2 drops of...

Страница 32: ...y nut WARNING WATCH YOUR FINGERS AS YOU INSTALL THE BELT ON THE PULLEYS SO THAT YOU DO NOT PINCH THEM BETWEEN THE PULLEY AND THE BELT 8 Test the belt tension Stand on the pedals with the pedals horizo...

Страница 33: ...een removed When properly prepared for paint the surface of the frame should be light yellow or black in color and completely dust free 3 Once the affected area is properly prepared shake the 2oz bott...

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