LeMond Fitness RevMaster Скачать руководство пользователя страница 31

 

3.         

Remove the flywheel from the bike. 

 

 

Use a 5-mm Allen key to remove the two pillow block screws that secure each of the pillow 
block bearing on either side of the flywheel to the frame. Keep the hardware to use during 
installation.  

 

Place a towel on the frame in between the forks and under the flywheel to prevent damage when 
removing the flywheel from the frame. Have an assistant help you lift the flywheel up and 
remove it from the frame.   

 

 

Place the flywheel on a padded surface next to the bike. 

Note: Lay the flywheel down on a padded 

surface. Any surface damage to the flywheel (i.e. nicks, dings, etc.) will affect its future performance.  

 

*Note: if you are installing a new Flywheel Assembly, please proceed to step #6. 

 
4.         

Remove the Flywheel Shaft Assembly.  

 

Pull the left pillow block and bearing off of the 
flywheel shaft using the Flywheel Pulley Puller.  

 

Flip the flywheel over and use a 4-mm Allen key to 
remove the front pulley mounting screw and 
washer. 

 

Remove the front pulley from the flywheel using 
the Flywheel Pulley Puller.  

 

Remove the right pillow block w/bearing and the 
flywheel spacer from the Flywheel Spline Shaft. 

 

Use a 4-mm Allen key to remove the three flywheel 
shaft mounting screws. 

 

Remove the Flywheel Spline Shaft from the 
flywheel.  

 
5.         

Install a new flywheel shaft assembly into the  

 

flywheel.

 

 

Insert a new flywheel spline shaft into the center of 
the flywheel & line up the holes. 

 

Apply 1-2 drops of Loc-Tite

®

 242 on the flywheel 

spline shaft screw threads. Install the screws and 
tighten to secure the spline shaft. Use a torque 
wrench to tighten the spline shaft screws to 13-14.5 
Newton-meters (about 120-130 in-lbs).  Failure to 
tighten properly may allow the screws to become 
loose.  Let the Loc-Tite

® 

set for about 20 minutes. 

 

Re-install the right pillow block with a new bearing. 

NOTE: in order to assure that your pillow block 

bearings are not damaged during re-installation, use a ¾ inch ratchet wrench socket placed on the center 
ring of the bearing to apply force during installation (see picture).

 

 

Re-install the flywheel spacer so that it rests in between the flywheel pillow block and the 
flywheel pulley. 

 

 

Re-install the flywheel pulley onto the right side of the flywheel spline shaft. Make sure to 
position the Flywheel Spacer in between the right side pillow block and flywheel pulley.

 

 

Re-install the front pulley mounting screw and washer.

 

 

Re-install the left pillow block with a new bearing. 

NOTE: in order to assure that your pillow block 

bearings are not damaged during re-installation, use a ¾”  ratchet wrench socket placed on the center 
ring of the bearing to apply force during installation (see picture). 

 

Содержание RevMaster

Страница 1: ...itness com Service Guide For the LeMond RevMaster Bid Specifications Warranty Exploded Diagrams Parts List Instructions o Installation Check List o Maintance Schedule o Tech Notes o Bottom Bracket Adj...

Страница 2: ...New LEMOND RevMasterTM Group cycling will never be the same www LeMondfitness com 1 425 482 6773 Only one group exercise cycle bears his name 2002 LeMond Fitness RevMaster and LeMond are registered tr...

Страница 3: ...for every user 4 Features a maintenance free 47 pound precision machined chrome flywheel for smooth pedaling 5 Features uniquely shaped handlebars that are more comfortable due to the multiple hand p...

Страница 4: ...r warranty on the cranks bottom bracket flywheel handlebars seat post handlebar post a one year warranty on bottom bracket bearings pillow bearings tension knob assembly and a 90 day warranty on the w...

Страница 5: ...f flywheel for long term durability Leg Levelers Extra large diameter adjustable levelers Pedals Standard toe cage style with optional dual sided SPD toe cage Handlebars Biomechanically correct with a...

Страница 6: ...f warranty replacement parts are shipped to you you may be required to return the inoperable part To facilitate this process the following policy has been established Please call 425 482 6773 ext 107...

Страница 7: ...x 1030 Assy Handlebar 1 x 13906 includes grip Crank Bolt 2 x 885 Pedals Standard Pair 1 x VP 518 AT or SPD Dual Sided Pair 1 x WPD96B Left Crank 1 x 0875 1 Lock Ring Left Bearing Cup Spindle 1 x 0881...

Страница 8: ...Spacer Flywheel 1 x 049A Washer 1 x 049C Assembly Pillow Block with Bearing 2 x H050 Flywheel Assembly 12 10 2004 Pulley Flywheel front drive NOTE This is press fit onto the flywheel shaft 1 x 015 Scr...

Страница 9: ...AL FRAME LIFE FITNESS 1 50 250 DECAL WARNING 2 00 058A ENDCAP SQUARE CROSSARM 1 50 201 30N ENDCAP SQUARE HANDLEBAR SEAT POST 0 50 103 FLYWHEEL ASSY PRE ASSEMBLED WITH SPLINE SHAFT PILLOW BLOCKS W BEAR...

Страница 10: ...NEW LOOP HANDLEBAR 9 50 CB 1427 WATERBOTTLE CAGE PLASTIC INCLUDES 2 SCREWS WASHERS NO CLAMP 9 95 14068 WATERBOTTLE CLAMP W GROMMET OLD HANDLEBAR 7 00 13948 WATERBOTTLE CLAMP W GROMMET NEW LOOP HANDLEB...

Страница 11: ...ost groove Install 1 washer onto 1 handle and loosely thread the handle into the first hole of the stainless steel seat slider Note Use the second hole in the seat slider to position yourself closer t...

Страница 12: ...he base bolts and use the 5 mm hex key and the wrench tool to secure the nut Once all 4 base bolts are installed test the bike to make sure that the frame is stable Note the base bolt sits into a coun...

Страница 13: ...st into the seat post tube Loosely thread a handle without a washer into the main frame Raise the seat post to the desired height and tighten the handle to secure the seat post 6 The handles are sprin...

Страница 14: ...with seat slider over the seat post Loosely thread a handle with a washer through the seat post into the seat slider Slide the seat to the desired position and tighten the handle 10 Position the handl...

Страница 15: ...to 30 Ft lbs Brake Pad Inspect for excessive wear or a dry leather brake pad Weekly N A 3 IN One Oil or 10W oil Do not use silicone based lubricants Belt Inspect for correct tension replace cracked f...

Страница 16: ...ex key Used for cross arm mounting bolts Other tools lubricant recommended 5 8 Pedal wrench easier to set up multiple bikes quickly with lower risk of cross threading the cranks Grease for use on the...

Страница 17: ...ces rear Slot in top Keeps seat and seat slider from twisting Adjustment handle and grease 7 Saddle install and check level Adjustment handle washer and grease 8 Pedals install Note the dual sided upg...

Страница 18: ...nal Medium strength blue Rubber Mallet Dead blow hammer used to check for spindle radial end play Torque wrench for crank bolts right bearing cup lock ring Flywheel Assembly 4 mm hex key flywheel pull...

Страница 19: ...er 4 Scrap any remaining foam tape off of the brake pad holder 5 Remove the protective backing from the foam tape on the new brake pad and align the two holes in the brake pad with the holes in the br...

Страница 20: ...om bracket lock ring 5 Use a 4 mm hex key to loosen the belt tension adjustment screw 6 Use an adjustable wrench to loosen the belt tensioner idler pulley bolt Slide the belt tensioner bearings up 7 R...

Страница 21: ...pindle with a rubber mallet or dead blow hammer to test for lateral end play If you need to adjust the bearing cup remove it first from the frame apply Locktite 242 243 on 2 3 threads 2 3rds around th...

Страница 22: ...u cross thread the crank you will need to use a tap to clean up the threads If you can not clean up the threads you will need to replace the crank A cross threaded crank is not a manufacturing defect...

Страница 23: ...n case it is dropped on the frame during removal 5 Remove the flywheel assembly from the frame and place the flywheel on a padded surface Caution the flywheel weighs 47 pounds 6 Use a 4 mm hex key to...

Страница 24: ...ler nut located on the inside right frame fork does not get lost 4 Remove the two idler bearings the bearing spacer and the slotted washer from the idler bolt 5 Install the new bearings on the idler b...

Страница 25: ...brake pad needs lubrication is excessive drag on the flywheel TOOLS NEEDED Lubricant 3 IN ONE oil Clean dry rag PROCEDURE 1 Rotate the tension knob clockwise until the brake pad lightly contacts the f...

Страница 26: ...it from the frame 2 Remove the belt from the bike Loosen the idler pulley nut with an adjustable wrench approx 1 turn and use a 4 mm allen key to loosen the tension adjustment screw located on top of...

Страница 27: ...he flywheel up and remove the flywheel from the frame Place the flywheel on a padded surface next to the new bike Note Lay the flywheel down on a padded surface Any surface damage to the flywheel nick...

Страница 28: ...om the edge in back Use the 4 mm allen wrench to align the screw into the mounting hole on the brake pad housing and partially thread the screw into the brake pad housing Peel the back off the adhesiv...

Страница 29: ...ler pulley and around the rear pulley of the bike Tension the belt by tightening the idler tension screw on top of the idler pulley Tighten the idler pulley nut WARNING WATCH YOUR FINGERS AS YOU INSTA...

Страница 30: ...ight side front belt cover Lift the right side belt cover over the right crank arm and remove it from the frame This is easiest when the right side crank arm rests at 9 o clock 2 Remove the belt from...

Страница 31: ...ywheel Spline Shaft from the flywheel 5 Install a new flywheel shaft assembly into the flywheel Insert a new flywheel spline shaft into the center of the flywheel line up the holes Apply 1 2 drops of...

Страница 32: ...y nut WARNING WATCH YOUR FINGERS AS YOU INSTALL THE BELT ON THE PULLEYS SO THAT YOU DO NOT PINCH THEM BETWEEN THE PULLEY AND THE BELT 8 Test the belt tension Stand on the pedals with the pedals horizo...

Страница 33: ...een removed When properly prepared for paint the surface of the frame should be light yellow or black in color and completely dust free 3 Once the affected area is properly prepared shake the 2oz bott...

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