background image

calliper mounting bolt (15 Nm)

Outer brake cable housing

Adjustment barrel

Centering bolt (12 Nm)

Centering bolt (12 Nm)

Actuating arm

Cable anchor bolt (7 Nm) 

Inner brake cable

Disc (Rotor)

calliper mounting bolt (15 NM)

Disc mounting bolt (8 Nm)

Figure DB1: 

Disc Brake Assembly: View from left side

Fork

Inner brake pad adjustment bolt.

Figure DB2

: Disc Brake Assembly: View from 

right side

Figure DB3 

Disc Brake Assembly: 

Magnified view from back

Outer 
brake 
pad

Inner 
brake 
pad

Disc

DISC BRAKES

General information about brakes:

The brake system allows you to decrease speed or your bicycle. This operation is very

important to your safety. Only use original brake pads.

WARNING!

Brakes needs to be adjusted correctly to avoid injury!

Adjusting Disc Brake Clearance:

The pads need to be adjusted to be as close to the disc as
possible without rubbing much. Slight rubbing is normal initially
and will get better after the break‐in phase. To check if the
brakes are rubbing lift the wheel, spin it and listen for rubbing
sound. Brake pads can be moved very close to the disc for best
performance. This may cause slight rubbing which is normal. If
there is a lot of rubbing and the wheel is slowed down without
braking, increase the brake pad distance.

If you position yourself towards the back of the brake pads and
look very carefully against a bright background, you will see the
brake pads as in figure DB3. If you engage the brake lever, you
will see the outer brake pad moving towards the disc. Visual
inspection will make it easier to position the brake pads while
adjusting.

Disc Brakes: Braking in period: 

Please note that brand new disc brakes
need “braking in”. This means it may take
a few weeks until they perform optimally.
Ride your bike very carefully and allow
plenty of time for braking.

Please find below a guide on how to
adjust the disc‐brakes. You may have to
re‐adjust them several times during the
brake‐in period. Brakes need to be re‐
adjusted regularly, also after the brake‐in
period. This is normal as brake pads will
wear down. Before each ride, make sure
that both front and rear brakes work well
and follow the guide below to maintain
the brakes.

How disc brakes work:

Disc brake pads apply pressure to a disc

mounted to the hub of the wheel (Figure DB1). The pressure is
controlled with a hand lever on your handle‐bar that is connected
to the brake by a cable (inner brake cable). Do not press brake
lever when wheel is not installed.

Inspection:

Every 30 days inspect all bolts for correct tightness

and pads for thickness. Replace if disc brake pads are thinner than
1mm. Pushing the brake lever will push the outer pad against the
disk and the inner pad. The friction will cause the bike to slow
down. (Figure DB3).

1) Before adjusting the brakes, push and release the brake lever on your
handle‐bar 10 times. This tightens the brake cable. It may loosen up again in
time and you may have to repeat this step.
2) Adjust OUTER brake pad

(Figure DB1)

:

Turn adjustment barrel all the

way clock‐wise.

Loosen

cable anchor bolt.

Adjust

inner brake cable

tension

until outer pad is as close as possible to disc without touching disc. Tighten
Cable anchor bolt. Turn adjustment barrel to fine‐tune.
3) Adjust INNER brake pad

(Figure DB2):

Turn

Inner brake pad adjustment

bolt:

Turn clockwise: reduce distance of brake pad to disc. Turn anti‐

clockwise: increase distance of brake pad to disc.

Aligning brake with disc (Figure DB1):

Loosen centering bolts, align brake

pads to disc by visual inspection (Figure DB3) or slide a thin object like a
business card between outer brake pad and the disc. Pull handlebar lever
fully and tighten Centering bolts to 12 Nm.

Changing Brake pads:

Remove wheel or remove brake calliper by loosening

Calliper centering bolts. Remove pads and replace with new brake pads. Re‐
install wheel or tighten Calliper centering bolts in correct position.

14

© Leitner Pty Ltd 2019

Содержание Berlin 2020

Страница 1: ... no representation about the safe use of this bike under all conditions It is impossible to predict all situations when riding a bike and there are risks associated with riding this bike which cannot be avoided These risks are at the sole responsibility of the rider This assembly and operation manual shall remain an integral part of the electric bicycle When you transfer the electric bicycle to ot...

Страница 2: ... e g accident may cause the bike to break at lower than standard loads It is recommended to have the bike inspected by an ebike mechanic before riding it again Riding instructions Use your brakes carefully if your bike has two brake levers it is recommended to press both brake levers at the same time Check which brake lever engages which brake In Australia normally the right lever engages the fron...

Страница 3: ...handle bar Make sure the wheel can be turned freely without entangling wires The ends of the handle bars need to be covered usually by a handle grip to protect from cuts in a crash Apply front brake and move bike forward and backwards Is fork loose If it is loose the headset needs to be adjusted Wheels Are wheels installed safely Lift wheel off the ground hit it by hand from the top and try to mov...

Страница 4: ...shipped again Make sure the bottom of fork is protected to prevent it from penetrating the box When parking lock battery into frame and remove keys or remove battery to prevent theft Check with your local authorities whether it is allowed to transport the bike with public transport Maintenance Regular maintenance ensures that the bike is in good condition to be ridden safely The recommendations be...

Страница 5: ...he crotch measurement of the rider and the top tube height of the bicycle when straddling the bike For mountain bikes at least 2 3 inches clearance is recommended 3 1 2 Before your first ride Contact a customer service representative to assist you in finding a bike which has the right size for you Important measurements are the minimum and maximum seat height form the ground to the top of the seat...

Страница 6: ...you use pedal assist then release throttle to use the pedal assist system The throttle can be unlocked to about 25 km h for use on private property If the throttle is unlocked the bike must not be ridden on public roads Please refer to the relevant section of this manual how to unlock the throttle WARNING Only switch throttle ON if you intend to ride the bike Always switch throttle and bike OFF wh...

Страница 7: ...bike the pedals front light front mudguard seat front wheel and sometimes the handlebar may be loosened or removed Different parts of the bikes such as brakes and gears may need adjustment This manual will list the steps required for installation Check all nuts and bolts on the bike even if parts have already been assembled by the factory to make sure that they are installed safely In the interest...

Страница 8: ...ver closes very easily less than 12 pounds or 53 Newton it indicates that it is loose If lever is very hard to close completely more than 45 pounds or 200 Newton don t force it and go to step two Step 2 Open lever If lever was too loose tighten nut If lever was too hard to close loosen nut Close lever again Step 3 Repeat step 2 until lever is firmly closed and can t move Do NOT turn lever like a w...

Страница 9: ...ightening and folding the handle stem The stem is folded to the right side of bike Un fold it and secure it using quick release levers Bolts should be tightened to 9 10 Nm unless specified otherwise Make sure all bolts are tight and that there is no excess play in the stem The stem sits at an angle to the bike frame about 45 degrees This is normal and will allow the handle bar to be folded in a pa...

Страница 10: ...igure QF4 to 14 Nm 7 Figure QF4 view from top folded handle stem While pushing quick release lever 10 down carefully fold stem UP in the direction shown until it s fully closed 8 5 6 Figure QF3 view from top Handle stem is folded to the side of bike Note the angle of about 40 degrees Angle 9 10 Figure QF5 view from top closed handle stem Move the quick release lever 11 up through the slot 12 11 12...

Страница 11: ...ntrol and fall WARNING If bolts are overtightened or under tightened components may break and cause you to fall Head tube of bicycle frame Attachment bolt Wedge nut Minimum insertion mark Figure QS3 Handle stem Figure QS4 To align stem with wheel walk to front of bike put wheel between your legs Adjust position until stem is centered Loosen attachment bolt Figure QS1 if needed and tighten to 14 Nm...

Страница 12: ...he pedal thread and the crank arm as it may prevent pedal from gripping correctly and eventually causing damage to threads Crank arms and bottom bracket Check the allen bolt at the centre of both crank arms left and right hand side right arm shown in picture If the arms are loose tighten the bolt with a 8mm allen key key not supplied to 40Nm Don t overtighten It is necessary to check the crank arm...

Страница 13: ...plying the front brake while moving the bicycle back and forth To check if steering is smooth lift front wheel off the ground and steer left and right If there is excessive movement or if steering is not smooth the headset needs to be adjusted by a bicycle professional Chain Check chain tension every month If it is too lose use derailleur to adjust tension Check all links of the chain If there are...

Страница 14: ... brakes You may have to re adjust them several times during the brake in period Brakes need to be re adjusted regularly also after the brake in period This is normal as brake pads will wear down Before each ride make sure that both front and rear brakes work well and follow the guide below to maintain the brakes How disc brakes work Disc brake pads apply pressure to a disc mounted to the hub of th...

Страница 15: ...lel Barrel To release rim brake for wheel removal push both brake pads against the rim with one hand then pull the Pipe 1 away from the Link 2 with the other hand and lift the pipe If this does not work release cable clamp bolt 4 To close brakes after wheel has been re installed follow instructions in reverse sequence WARNING Make sure brakes are working correctly before each ride to avoid injury ...

Страница 16: ...e to derailleur with b tension screw pulley adjustment screw This adjusts angle of derailleur Changing gears correctly Changing gears will allow you to pedal at a comfortable and constant rate The external derailleur gears consist of different sizes of cogs on the rear wheel Operating the gear shifter will move the chain to different cogs The gear shifter is located on the right hand side handle b...

Страница 17: ...e frame first push the quick release bolt UP You may have to wiggle left and right at the same time while pushing UP to ensure the bolt is all the way UP Nut Straightening the frame Bolt WARNING Pinching hazard Stay clear of area around folding hinge The folding stem should fold to the right side of the bike The handle bar should be approximately parallel to the bike frame when fully folded Fold c...

Страница 18: ...rt the rear wheel axle into the fork following the instructions below 15 Inner washer 16 Key small protrusion of inner washer 17 Rear fork 18 Opening of rear fork to insert rear wheel axle 19 rear wheel axle 20 rear wheel nut When installing the rear axle 19 into fork it is very important to make sure that the inner washer 15 is located at the inner side of the fork The Key small protrusion of the...

Страница 19: ...ll The frameset frame and fork The frame is an important part of the bike to which many parts such as the rear wheel fork and seatpost attach It is critical to make sure that the frame is in good condition If suspension is installed into the frame refer to the respective section of this manual for suspension maintenance Do not expose frame to heat over 158 Fahrenheit 70 Celcius Only clean with dam...

Страница 20: ...t a sharp tug Be careful not to hurt yourself Battery handle 4 5 6 7 8 9 Battery Charger Figure B3 Charging the battery Illustration Connect the power cord 5 firmly to the power socket on the charger 6 Gently rotate round black cover on battery 9 to expose battery input socket 8 Then connect the charger output cable 7 to the battery input socket 8 on the battery The LAST step is to connect the pow...

Страница 21: ...ore usage to avoid electric shock Store out of reach of pets and children Always handle carefully with 2 hands If errors occur stop using battery consult manual or contact customer service Discard batteries according to your local battery disposal guidelines WARNING If a battery is stored for longer than 1 month without charging it it may get damaged WARNING Lithium ion batteries may leak ignite a...

Страница 22: ...ease from wedge Apply thin layer of grease to wedge and the part of stem which is inside frame Re install stem Seatpost Every year remove seatpost then remove grease from seatpost Apply thin layer of grease to the part of seatpost which is inside frame Re install seatpost Pedal threads on pedal axle where they insert into crank arms Every year Refer to pedal installation section of this manual to ...

Страница 23: ... Install Battery correctly 2 Charge battery 3 Switch battery on 4 Switch display on 5 Check all wire connections 6 Replace fuse 3 Bike has reduced speed and or range 1 Low batteries 2 Faulty batteries 3 Low tire pressure 4 Brakes dragging against rim or disc 1 Charge batteries for recommended time 2 Replace batteries 3 Inflate tires to recommended pressure 4 Adjust brakes and or rim 4 Bicycle has ...

Страница 24: ...stic clip following the instructions below WARNING Switch off and remove the battery from the bike before accessing the controller to avoid accidental short circuits Wear personal protective protective equipment like safety glasses Handle wires with care and don t use force to avoid damaging the wires If you don t feel comfortable with these instructions have the procedure performed by a skilled e...

Страница 25: ...25 Leitner Pty Ltd 2019 ...

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