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Tel: (86)755-26434369                                                   

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                                                    Website: www.leadshine.com 

Cable Routing 

All  content  sensitive  signal  wires  should  be  routed  as  far  away  from  motor  power 

wires  and  Drive  power  wires  as  possible.  Motor  power  and  Drive  power  wires  are 

major  sources  of  noise  and  can  easily  corrupt  a  nearby  signal.  This  issue  becomes 

increasingly important with longer motor power and Drive power wires lengths. 

Twisted Wires 

Twisted wires effectively increasing noise immunity. The successive twists eliminate 

noise  transients  along  the  length  of  the  cable.  Both  signal  cables  and  power  cables 

should be of the twisted and shielded type. Differential signal wires should be twisted 

as a pair. The combination of twisted pair wires and a differential signal significantly 

adds  to  noise  immunity.  Power  wires  should  be  twisted  as  a  group  along  with  the 

ground (or chassis) wire, if available. 

Cable Shielding 

All  signal  wires  should  be  bundled  and  shielded  separately  from  Drive  power  and 

motor  power  wires.  Power  wires  should  also  be  bundled  and  shielded.  When 

grounding  a  shield,  the  rule-of-thumb  is  to  do  so  at  the 

source

  of  power  while 

leaving the other shield end open. For example, in the case of motor power wires, this 

would  be  the  drive  side.  Ideally,  twisted  pairs  should  be  individually  shielded  and 

isolated from the outer shield, which encompasses all wires within the cable. However, 

since this type of stringent  shielding practice is often not  required, typical cables do 

not provide isolation between inner and outer shields. 

System Grounding 

Good grounding practices help reduce the  majority of noise present in a system. All 

common  grounds  within  an  isolated  system  should  be  tied  to  PE  (protective  earth) 

through  a 

SINGLE

  low  resistance  point.  Avoiding  repetitive  links  to  PE  creating 

ground loops, which is a frequent source of noise. Central point grounding should also 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Tel: (86)755-26434369                                                   

13

                                                    Website: www.leadshine.com 

be applied to cable shielding; shields should be open on one end and grounded on the 

other. Close attention should also be given to chassis wires. For example, motors are 

typically supplied with a chassis wire. If this chassis wire is connected to PE, but the 

motor chassis itself is attached to the machine frame, which is also connected to PE, a 

ground loop will be created. Wires used for grounding should be of a heavy gauge and 

as short as possible. Unused wiring should also be grounded when safe to do so since 

wires left floating can act as large antennas, which contribute to EMI. 

Power Supply Connection 

NEVER

 connect power and ground in the wrong direction, because it will damage 

the ACS606 drive. The distance between the DC power supply of the drive and the 

drive itself should be as short as possible since the cable between the two is a source 

of  noise.  When  the  power  supply  lines  are  longer  than  50  cm,  a  1000

µ

F/100V 

electrolytic  capacitor  should  be  connected  between  the  terminal 

GND

  and  the 

terminal 

+VDC

. This capacitor stabilizes the voltage supplied to the drive as well 

as  filters  noise  on  the  power  supply  line.

 

Please  note  that  the  polarity  can  not  be 

reversed. 

It is recommended to have multiple drives to share one power supply to reduce cost if 

the  supply  has  enough  capacity.  To  avoid  cross  interference,

  DO  NOT 

daisy-chain 

the  power  supply  input  pins  of  the  drives.  Instead,  please  connect  them  to  power 

supply separately. 

5. Tuning the Servo 

Testing the Servo 

You may wish to secure the motor so it can

t jump off the bench. Turn on the power 

supply, the green (Power) LED will light. The ACS606 has default parameters stored 

in the drive. If the system has no hardware and wirings problem, the motor should be 

locked and the drive should be ready. 

Содержание ACS606

Страница 1: ...o any products herein to improve reliability function or design Leadshine does not assume any liability arising out of the application or use of any product or circuit described herein neither does it convey any license under its patent rights of others Leadshine s general policy does not recommend the use of its products in life support or aircraft applications wherein a failure or malfunction of...

Страница 2: ...tions and Noise Prevention 11 Wire Gauge 11 Cable Routing 12 Contents Tel 86 755 26434369 II Website www leadshine com Twisted Wires 12 Cable Shielding 12 System Grounding 12 Power Supply Connection 13 5 Tuning the Servo 13 Testing the Servo 13 Tuning the Servo 14 6 PC window based Tuning Using ProTuner 16 Introduction to ProTuner 16 Before Tuning 16 ProTuner Installation 16 Hardware Configuration...

Страница 3: ...ith 32 bit DSP based on advanced control algorithm Since its input commands are PUL DIR signals the users can upgrade stepping drives to the ACS606 without changing control systems The ACS606 can offer high precision high speed and high reliability performance and widely used in inkjet printers engraving machines and etc A built in controller can be used for testing and tuning PC based and handhel...

Страница 4: ...rformance Specifications with BLM Series Motors l Position following error 1 count l Velocity accuracy 2rpm l Maximum acceleration speed No Load 80 rpm ms2 l Maximum speed 3000 rpm l Allowable low speed reaches1 rpm l Positioning accuracy 1 count l Suitable for 18 60 VDC AC DC servo motors A AC CS S6 60 06 6 D Di ig gi it ta al l A AC C S Se er rv vo o d dr ri iv ve e M Ma an nu ua al l R Re ev v1...

Страница 5: ...y for STU O 3 TxD RS232 transmit O 4 GND Ground GND 5 RxD RS232 receive I 6 NC Not connected High Voltage Connector Pin Signal Description I O 1 U Motor phase U O 2 V Motor phase V O 3 W Motor phase W O 4 Vdc DC power Input 18 60VDC I 5 GND Power Ground GND More about I O Signals Signal Description PUL PUL Pulse input signal In single pulse pulse direction mode this input represents pulse signal e...

Страница 6: ...mon anode outputs Figure 2 Connections to controller with differential outputs Figure 3 connections to controller with Common Anode outputs A AC CS S6 60 06 6 D Di ig gi it ta al l A AC C S Se er rv vo o d dr ri iv ve e M Ma an nu ua al l R Re ev v1 1 0 0 Tel 86 755 26434369 7 Website www leadshine com Encoder and Hall Sensor Connections The ACS606 can accept both incremental encoder and hall effe...

Страница 7: ...ction of the ACS606 is shown as Figure 10 Please consult Control Signal Connections and Encoder and Hall Sensor Connections for more information about controller and encoder connections A AC CS S6 60 06 6 D Di ig gi it ta al l A AC C S Se er rv vo o d dr ri iv ve e M Ma an nu ua al l R Re ev v1 1 0 0 Tel 86 755 26434369 9 Website www leadshine com Figure 10 Typical connection of the ACS606 4 Servo...

Страница 8: ...the PWM cycle but not during the OFF duration Therefore the average current withdrawn from power supply is considerably less than motor current For example two 3A motors can be well supplied by one power supply of 4A rating A AC CS S6 60 06 6 D Di ig gi it ta al l A AC C S Se er rv vo o d dr ri iv ve e M Ma an nu ua al l R Re ev v1 1 0 0 Tel 86 755 26434369 11 Website www leadshine com Selecting S...

Страница 9: ...g repetitive links to PE creating ground loops which is a frequent source of noise Central point grounding should also A AC CS S6 60 06 6 D Di ig gi it ta al l A AC C S Se er rv vo o d dr ri iv ve e M Ma an nu ua al l R Re ev v1 1 0 0 Tel 86 755 26434369 13 Website www leadshine com be applied to cable shielding shields should be open on one end and grounded on the other Close attention should als...

Страница 10: ...side of its target It s called UNDER DAMPED status See Figure 11 This oscillation must be damped but too much damping will cause the response to be sluggish namely cause the system to get into an OVER DAMPED state When we tune a servo we are trying to achieve the fastest response with little or no overshoot namely get a CRITICALLY DAMPED response A AC CS S6 60 06 6 D Di ig gi it ta al l A AC C S S...

Страница 11: ...and etc The most important feature is ProTuner offers the numeric method for tuning position loop parameters Kp Kd Ki and give a visualization result synchronously for users to evaluate the performance of the system Before Tuning ProTuner Installation The ProTuner is windows based setup software for tuning Leadshine s digital drives It can run in windows systems including Win95 Win98 WindowsNT Win...

Страница 12: ...S6 60 06 6 D Di ig gi it ta al l A AC C S Se er rv vo o d dr ri iv ve e M Ma an nu ua al l R Re ev v1 1 0 0 Tel 86 755 26434369 19 Website www leadshine com Figure 16 Shortcut folder setting Set the Shortcut Folder in Figure 16 and continue to install the ProTuner by following Figure 17 and Figure 18 An Installation Successful window will appear if the ProTuner is installed successfully See Figure...

Страница 13: ...ervo motor power range 10 200W with encoder and hall sensor feedback 3 Table PC Notebook with one RS232 communication port at least or a USB to RS232 adapter Recommend using Table PC with RS232 port 4 A special RS232 cable offered by Leadsine in which one end is a RJ 11 connector and the other end is a DB9 connector Figure 20 Configuration and connections before Tuning Note 1 If it is the first in...

Страница 14: ...lect Status Bar Main Menu A AC CS S6 60 06 6 D Di ig gi it ta al l A AC C S Se er rv vo o d dr ri iv ve e M Ma an nu ua al l R Re ev v1 1 0 0 Tel 86 755 26434369 23 Website www leadshine com 2 Menu Bar and Submenu Figure 23 Menu of ProTuner for the ACS606 Communication Setup Select Option ComConfig a dialogue window for setting the RS232 communication parameters would appear as figure 24 Select a ...

Страница 15: ...g gi it ta al l A AC C S Se er rv vo o d dr ri iv ve e M Ma an nu ua al l R Re ev v1 1 0 0 Tel 86 755 26434369 25 Website www leadshine com function and when open the current tuning window by selecting Tuning CurrentLoop a password input window will appear Leadshine just offers password to some customers for tuning current loop while most of customers just need to tune the position loop parameters...

Страница 16: ...h Kp of current loop Kp 24000 Begin to Overshoot Large Overshoot A AC CS S6 60 06 6 D Di ig gi it ta al l A AC C S Se er rv vo o d dr ri iv ve e M Ma an nu ua al l R Re ev v1 1 0 0 Tel 86 755 26434369 27 Website www leadshine com Figure 29 Step response with better Kp and Ki of current loop Kp 17000 Ki 400 5 At that moment Kp and Ki of the current loop is nearly optimum To reduce the raise time pl...

Страница 17: ... Current Torque mode Position around Torque This mode is most common in point to point applications where actual motion between start and end point is not very critical In this case velocity loop tuning can be avoided This can be advantageous if the velocity feedback is poor e g low resolution encoder poor encoder quadrature In this case the tuning process requires that the position loop proportio...

Страница 18: ...self test result is shown in Figure 33 A AC CS S6 60 06 6 D Di ig gi it ta al l A AC C S Se er rv vo o d dr ri iv ve e M Ma an nu ua al l R Re ev v1 1 0 0 Tel 86 755 26434369 31 Website www leadshine com Figure 33 Position following error curve and velocity curve Kp 2000 Ki 0 and Kd 1000 It s very easy to see from the velocity curve Green line that the system is under damped This will cause system...

Страница 19: ...l l R Re ev v1 1 0 0 Tel 86 755 26434369 33 Website www leadshine com Although a smooth velocity curve have been gotten in Figure 35 we can see that the position following error is still too large to accept And this can be improved by increasing Ki value See Figure 36 However we can see the system response in Figure 35 is already Over Damped namely too much damping has caused the response to be sl...

Страница 20: ...e er rv vo o d dr ri iv ve e M Ma an nu ua al l R Re ev v1 1 0 0 Tel 86 755 26434369 35 Website www leadshine com Increase Kd can reduce velocity overshoot and get a better velocity curve in as shown in Figure 39 Figure 39 Position following error curve and velocity curve Kp 6000 Ki 500 and Kd 8500 Since position following error is still large during constant speed period in Figure 39 we try to in...

Страница 21: ...v vo o d dr ri iv ve e M Ma an nu ua al l R Re ev v1 1 0 0 Tel 86 755 26434369 37 Website www leadshine com Figure 42 Position following error curve and velocity curve Kp 6000 Ki 1600 and Kd 8500 Increasing Kp a little and reducing Ki to 1400 can achieve a faster response with little overshoot namely get a response close to Critically Damped response See Figure 43 Remember to download the paramete...

Страница 22: ...vo system is OVER DAMPED then decrease Kd or increase Kp or Ki A AC CS S6 60 06 6 D Di ig gi it ta al l A AC C S Se er rv vo o d dr ri iv ve e M Ma an nu ua al l R Re ev v1 1 0 0 Tel 86 755 26434369 39 Website www leadshine com Upload and Download Data Download Data to EEPROM A built in EEPROM in the ACS606 is used to save the configuration data Every time when you finish configuration or get sati...

Страница 23: ...n See figure 46 for more detail Figure 45 Upload and download window Download Data to Device When communication between ProTuner and the ACS606 is established you can open a configuration file and download the data from the file to the drive See figure 47 for more details Select folder Files list in folder File name and path Save on harddisk Download to EEPROM A AC CS S6 60 06 6 D Di ig gi it ta a...

Страница 24: ...and negative movement A AC CS S6 60 06 6 D Di ig gi it ta al l A AC C S Se er rv vo o d dr ri iv ve e M Ma an nu ua al l R Re ev v1 1 0 0 Tel 86 755 26434369 43 Website www leadshine com CurveSetting tab In Tuning PositionLoop CurveSetting tab the user can choose curves displayed in digital scope of Position Loop Tuning window and DigitalMonitor window and set their Trace Time These curves include...

Страница 25: ...g Erase Current Err button and all error events can be reset by clicking Erase All button A AC CS S6 60 06 6 D Di ig gi it ta al l A AC C S Se er rv vo o d dr ri iv ve e M Ma an nu ua al l R Re ev v1 1 0 0 Tel 86 755 26434369 45 Website www leadshine com Figure 49 Error check window OverCurrent Over current Protection Protection will be activated when continuous current exceeds 24A OverVoltage Ove...

Страница 26: ...ctronic Denominator of Electronic Position following error limit A AC CS S6 60 06 6 D Di ig gi it ta al l A AC C S Se er rv vo o d dr ri iv ve e M Ma an nu ua al l R Re ev v1 1 0 0 Tel 86 755 26434369 47 Website www leadshine com Position following Error Limit The ACS606 will activate a position following error if position error between command and encoder feedback exceeds the setting limit value ...

Страница 27: ...tection No encoder feedback signals or wrong encoder hall sensor feedback signals will activate this protection RED LED will turn on five times within each periodic time 5 s Position Following Error Protection When position following error reaches Position Following Error Limit parameter A AC CS S6 60 06 6 D Di ig gi it ta al l A AC C S Se er rv vo o d dr ri iv ve e M Ma an nu ua al l R Re ev v1 1...

Страница 28: ...s overview and typical connections A AC CS S6 60 06 6 D Di ig gi it ta al l A AC C S Se er rv vo o d dr ri iv ve e M Ma an nu ua al l R Re ev v1 1 0 0 Tel 86 755 26434369 51 Website www leadshine com Figure 53 ACS606 accessories overview and connections with lengthening cable More Information about ACS606 Accessories ProTuner Description PC based configuration tuning software Order Standard Access...

Страница 29: ...drive and Handheld configuration tuning unit STU ACS Order One STU ACS needs at least one A AC CS S6 60 06 6 D Di ig gi it ta al l A AC C S Se er rv vo o d dr ri iv ve e M Ma an nu ua al l R Re ev v1 1 0 0 Tel 86 755 26434369 53 Website www leadshine com 6 pin Control signal Connector Description Self locked connector for control signals include PUL PUL DIR and DIR ENA ENA Order Standard Accessory...

Страница 30: ... warranty shall not apply to defects resulting from improper or inadequate handling by customer improper or inadequate customer wiring unauthorized modification or misuse or operation beyond the electrical specifications of the product and or operation beyond environmental specifications for the product OBTAINING WARRANTY SERVICE To obtain warranty service a returned material authorization number ...

Страница 31: ...ng the warranty period e mail customer service at tech leadshine com to obtain a returned material authorization number RMA before returning product for service Please include a written description of the problem along with contact name and address Send failed product to distributor in your area or Leadshine Technology Co Ltd Floor 3 Block 2 Tianan Industrial Park Nanshan Dist Shenzhen China Also ...

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