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Launch TLT235

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TLT240 Economical Two-post User’s Manual

221

103020093

Screw M8×16

222

201020500

Steel cable

223

103030131

Nut M16

224 103040159

Spring

washer16

225

103040136

Flat washer16

226 103110061

Spring

227

103202345

Safety block

228 103010471

ScrewM8×40

229 103110060

Spring

201021653

TLT235SBPower side column

301

201024751

TLT240SBPower side column

201021652

TLT235SBOffside column

302

201020554

TLT240SBOffside column

103202810

TLT235SB Bracket 0f power unit

303

103202906

TLT240SB Bracket 0f power unit

304

103010326 Screw

M6×12

305 103040133

Flat

washer

306 103040140

Spring

washe6

307

201020729

Floor plate

308

103202821

Floor plate cover

201021655

TLT235SB Top plate assembly

309

201024764

TLT240SB Top plate assembly

311

103203017 Top

pulley

312

103200699 Bushing

2520

313

103050031

Retaining ring 25

314

103040176 Washer

317

103040110 Flat

washer

318

103040044

Spring washer 12

319

103020104 Bolt

M12×35

320

103040123 Flat

washer

321

103040122

Spring washer 10

322

103020038 Bolt

M10×25

323

103200962

Steel cable

324 103020123

Anchor

bolt

M18×160

325 103201071

Cover

hose

326 103010432

Screw

M5X12

327 103040132

Washer5

401

Power

unit

402

103100170 Fitting

403

104120076 HP

Hose

404 103100140

Throttle

joint

Содержание TLT235

Страница 1: ...Launch TLT235 TLT240 Economical Two post User s Manual i LAUNCH TLT235 TLT240 Economical Two Post Lift User s Manual Version No 1305 Launch Shanghai Machinery Co Ltd...

Страница 2: ...uct names mentioned in this manual is to describe how to use this equipment Their registered trademarks still belong to the original companies This equipment is for the use of professional technical p...

Страница 3: ...ing area free from obstacle grease machine oil garbage and other impurities z Position the swing arm of the lift making it contact the lifting point as recommended by the manufacturer Raise the carria...

Страница 4: ...for safe operation 3 Don not operate a damaged lift 4 Lift can be used by trained operators ONLY 5 Only Authorized personnel can be in the lift area 6 Use LAUNCH commend lifting points 7 Use bracket...

Страница 5: ...area clear when lifting and lowering machine 12 Do not shake the vehicle on the lift 13 Do not lift single side of vehicle 14 Keep feet away when lowering lift 15 Do not stand under carrying arms or o...

Страница 6: ...IPLES 7 3 Operation Description 8 3 1 PRECAUTIONS FOR VEHICLE REPAIR WORK 8 3 2 PREPARATION BEFORE OPERATION 8 3 3 INSPECTION BEFORE OPERATION 8 3 4 LIFTING THE VEHICLE 8 3 5 LOWERING THE VEHICLE 8 4...

Страница 7: ...nstall the floor plate top beam 19 10 2 4 1 Install the top beam 19 10 2 4 2 Install the floor plate 20 10 2 5 Install the offside column 21 10 2 6 Install and adjust the balancing steel cables 21 10...

Страница 8: ...nd Features z The cable and oil pipe are fully concealed with decent and elegant appearance z Designed based on the international standard meeting the demand of the garage and workshop z Top limit swi...

Страница 9: ...75 lb 1850 mm 72 8 in 50s 20s 40s 660kg 1455 lb 2415 mm 95 1 in 3563mm 140 3 in 3840 mm 151 2 in TLT240SC Symmetric installation 2486 mm 97 9 in 3420 mm 134 6 in TLT240SC Asymmetric installation 4000...

Страница 10: ...Economical clear floor 2 post lift Fig 1b Fig 2b Fig 3b TLT240SC clear floor 2 post lift 4 0T Economical clear floor 2 post lift Fig 1b Fig 2b Fig 3b TLT235SB floor plate 2 post lift 3 5T Economical s...

Страница 11: ...Launch TLT235 TLT240 Economical Two post User s Manual 4 Fig 1b Fig 1c...

Страница 12: ...Launch TLT235 TLT240 Economical Two post User s Manual 5 Fig 2a Fig 2b...

Страница 13: ...Launch TLT235 TLT240 Economical Two post User s Manual 6 Fig 2c 1200mm 47 2in 800mm 31 5in 3544mm 139 5in 2378mm 93 6in Fig 3a...

Страница 14: ...cking system the safety locking plates are installed on the two carriages and the toothed bar plate is welded on the internal wall of the column During the lifting of the carriage the safety locking p...

Страница 15: ...owest position z Reduce the swing arm to the minimum length z Swing the arm along the route of the vehicle z Move the vehicle to the location between the two columns z Swing the arm and put the liftin...

Страница 16: ...ng the oil pump 1 sucking the hydraulic oil from the oil tank into the oil cylinder 9 forcing the piston rod move At this time the safety valve 5 is closed the Max working pressure is already adjusted...

Страница 17: ...l from the oil tank into the oil cylinder 9 forcing the piston rod move At this time the safety valve 5 is closed the Max working pressure is already adjusted before ex factory The safety valve can en...

Страница 18: ...ollows Press the start button SB and the contactor KM will be powered motor M is energized to drive the gear pump supplying oil to push the carriage upward release the start button and the contactor K...

Страница 19: ...ty valve is incorrect Lift is overloaded Supply correct voltage to the motor Remove impurities from the lowering valve body Adjust the safety valve Check the weight of the vehicle The lift is lowering...

Страница 20: ...for wearing z Check to see if the carriage and the inner side of the column are properly lubricated Use high quality heavy lubrication grease lithium based lubrication grease GB7324 87 Note All the a...

Страница 21: ...requiring lubrication mobile contact surface of the carriage etc z Empty all the oil liquid storage units z Put the plastic cover over the equipment for dust protection 7 2 Scrap When the equipment s...

Страница 22: ...he floor where it is installed Don t expect to compensate for the serious slope z Don t install the lift on any asphalt surface or any surface other than concrete The lift must be installed on concret...

Страница 23: ...the error within 3mm z Determine the power side column location on any chalk line and mark the total width B of the base plate Mark the points 3 and 4 z Starting from point 3 draw one diagonal line C...

Страница 24: ...A as the basis draw two parallel lines 1 and 2 on the concrete slab with the error within 3mm z Determine a point B at any point on chalk line 1 based on point B move down 131mm then move right 228mm...

Страница 25: ...ing and layout is very important If it is inaccurate there will be problems during the final assembly and operation 10 2 3 Install the power side column For clear floor two post lift first install ext...

Страница 26: ...te The thickness of shims shouldn t exceed 5mm To get the correct and safety installation please follow the following installation steps z Wear the safety goggles z Use hard alloy drill bit z Don t us...

Страница 27: ...at the designated chalk line location carefully making the base align with the chalk line layout Insert the floor plate into the U gaps of the base seat of two columns Note Since the offside column i...

Страница 28: ...T235SC U models route the steel cables as Fig 13a shows for TLT235SB TLT240SB models route the steel cables as 13b shows z Adjust the tension of cables through the adjustment nuts on each end of steel...

Страница 29: ...4a for TLT235SB TLT240SB models install the hydraulic line as shown in Fig 14b and tighten all the fittings to prevent oil leakage z Fill the reservoir with hydraulic oil oil capacity of 10L Operate c...

Страница 30: ...Launch TLT235 TLT240 Economical Two post User s Manual 23 Fig 14a...

Страница 31: ...the swing arm as shown In Fig 15 Note Before use check if the positioning gear mechanism at the end of arm fits adjust the Screw s of fixed semi gear for its fitness During the installation lubricate...

Страница 32: ...e rises stop pressing the button then the carriage will stop In order to lower the carriage first pull the steel rope for releasing safety locks on the two carriages one time for each In case of failu...

Страница 33: ...s list is only used as the information for the maintenance and repair Our company will not be liable for other uses In case of damages to the components purchase can be made from the LAUNCH and its sa...

Страница 34: ...Launch TLT235 TLT240 Economical Two post User s Manual 27 Applicable to TLT235SC U TLT235SC TLT240SC...

Страница 35: ...Launch TLT235 TLT240 Economical Two post User s Manual 28 Applicable to TLT235SC U TLT235SC TLT240SC TLT235SB TLT240SB...

Страница 36: ...Launch TLT235 TLT240 Economical Two post User s Manual 29 Applicable to TLT235SB TLT240SB...

Страница 37: ...Launch TLT235 TLT240 Economical Two post User s Manual 30 Applicable to TLT235SB TLT240SB...

Страница 38: ...Launch TLT235 TLT240 Economical Two post User s Manual 31 Applicable to TLT235SC TLT240SC...

Страница 39: ...Launch TLT235 TLT240 Economical Two post User s Manual 32 Applicable to TLT235SC U TLT235SC TLT240SC TLT235SB TLT240SB 611 603 604 606 602 609 608 605 601 612 610 607...

Страница 40: ...g washer10 16 103020120 Bolt M10 20 17 103200699 Bushing2520 18 103010429 ScrewM4 25 19 103201545 Bracket 20 102100075 Limit switch 21 103202817 Inner top beam 22 103202818 Outer top beam 23 103020123...

Страница 41: ...5SC TLT235SC U carriage 103202695 TLT240SC carriage 103202696 TLT240SB carriage 201 103202277 TLT235SB carriage 104990132 Sliding block 202 201021343 Sliding block adjustment shim for adjusting 203 10...

Страница 42: ...4 103010326 Screw M6 12 305 103040133 Flat washer 6 306 103040140 Spring washe6 307 201020729 Floor plate 308 103202821 Floor plate cover 201021655 TLT235SB Top plate assembly 309 201024764 TLT240SB T...

Страница 43: ...40SCOffside column 201023686 TLT235SCExtension column 503 201020504 TLT240SCExtension column 504 103202858 Protective cover inside the column 505 201011152 Protective cover for extension column 506 10...

Страница 44: ...t for power unit 536 103200699 Bushing2520 601 102100074 Button NB2 BE101 green 602 102110059 Contactor shilin S P11 AC24V 603 102130043 Transformer JBK 25 220V 380V 24V 604 102990109 Power switch LW3...

Страница 45: ...The loads should not be stacked too high in order to avoid any collision and products losses during transportation 1 Angle iron bracket packing 2 cardboard box packing 3 top beam packing 4 extension...

Страница 46: ...Launch TLT235 TLT240 Economical Two post User s Manual 39 1 packing 1 packing Domestic...

Страница 47: ...Launch TLT235 TLT240 Economical Two post User s Manual 40 2 packing 3 packing 4 packing Extension column...

Страница 48: ...8 Class 1 Impurity microscope pcs cm Above 10 m no more than Above 25 m no more than Above 75 m no more than Above 125 m no more than 5000 3000 500 0 Similar viscosity 15 10s 1 Pa s no more than 800 W...

Страница 49: ...ny confirmation prompting or commitment related to Launch s products Disclaimer The above warranty clause can replace any other forms of warranty clauses Order notice The parts and optional accessorie...

Страница 50: ...2 Launch Shanghai Machinery Co Ltd Address No 661 Baian Road International Automobile City Auxiliary Parts Park Anting Town Jiading District Shanghai City Postcode 201805 Tel 86 400 0666666 86 800 82...

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