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Launch                                                                                          TLT235

TLT240 Economical Two-post User’s Manual                 

13 

6

Repair and Maintenance

 

Keep clean 

z

 

This unit should be cleaned with dry cloth frequently 
to keep it clean. Before cleaning, first switch off the 
power to ensure the safety. 

z

 

The working environment of this unit should be clean. 
In case of dust in the working environment, it will 
speed up the parts wearing and shorten the service 
life of the lift. 

Every day:

 

z

 

Before the operation, carefully check the safety 
mechanism of the lift to ensure the electromagnet 
suction and release action is proper, and the safety 
plate is in good condition. When finding any abnormal 
situation, make adjustment, repair or replacement 
immediately. 

z

 

Check to see if the steel cable connection is proper, 
and if the tension is at the optimum status. 

z

 

Check to see if the connection between hydraulic 
cylinder and carriage is proper, if the connecting nut 
between the steel chain and carriage is loose or 
falling. Refer to Fig.6 

 

 

Fig.6 

Every month: 

z

 

Retighten the anchor bolts. 

 
 
 

z

 

Lubricate chains/cables. 

z

 

Check all the chain connectors, Bolt s and pins to 
ensure correct installation 

z

 

Check all the hydraulic lines for wearing 

z

 

Check to see if the carriage and the inner side of the 
column are properly lubricated. Use high-quality 
heavy lubrication grease (lithium based lubrication 
grease GB7324-87). 

  Note: All the anchor Bolt s should be tightened 

completely. If any screw doesn’t function for some 
reason, the lift can not be used until the bolt is 
replaced

 

 

Every six months:

 

z

 

Check all the movable parts for possible wearing, 
interference or damage. 

z

 

Check the lubrication of all the pulleys. If the pulley 
has dragging during the lifting and lowering, add 
appropriate lubricant to the wheel axle. 

z

 

When necessary, check and adjust the balancing 
tension to ensure the horizontal lifting and lowering. 

z

 

Check the verticality of the column. 

  Note: The inner corner of each column should 

be lubricated with lubricant, to minimize the roller 
friction and ensure the smooth and even lifting. 

 

Maintenance of hydraulic system:

 

z

 

Clean and oil change 

In the six months after initial use of this unit, clean the 

hydraulic oil tank and replace the oil, later clean the 

hydraulic system once a year, and replace the oil. 
See Fig. 7

 

z

 

Replace the seal 

After this unit is put into operation for certain period, if 
finding the oil leakage, carefully check it; if the 

leakage is due to the wearing of sealing materials, 

immediately replace the worn one based on the 

original spec. See Fig. 7

 

       
 

Содержание TLT235

Страница 1: ...Launch TLT235 TLT240 Economical Two post User s Manual i LAUNCH TLT235 TLT240 Economical Two Post Lift User s Manual Version No 1305 Launch Shanghai Machinery Co Ltd...

Страница 2: ...uct names mentioned in this manual is to describe how to use this equipment Their registered trademarks still belong to the original companies This equipment is for the use of professional technical p...

Страница 3: ...ing area free from obstacle grease machine oil garbage and other impurities z Position the swing arm of the lift making it contact the lifting point as recommended by the manufacturer Raise the carria...

Страница 4: ...for safe operation 3 Don not operate a damaged lift 4 Lift can be used by trained operators ONLY 5 Only Authorized personnel can be in the lift area 6 Use LAUNCH commend lifting points 7 Use bracket...

Страница 5: ...area clear when lifting and lowering machine 12 Do not shake the vehicle on the lift 13 Do not lift single side of vehicle 14 Keep feet away when lowering lift 15 Do not stand under carrying arms or o...

Страница 6: ...IPLES 7 3 Operation Description 8 3 1 PRECAUTIONS FOR VEHICLE REPAIR WORK 8 3 2 PREPARATION BEFORE OPERATION 8 3 3 INSPECTION BEFORE OPERATION 8 3 4 LIFTING THE VEHICLE 8 3 5 LOWERING THE VEHICLE 8 4...

Страница 7: ...nstall the floor plate top beam 19 10 2 4 1 Install the top beam 19 10 2 4 2 Install the floor plate 20 10 2 5 Install the offside column 21 10 2 6 Install and adjust the balancing steel cables 21 10...

Страница 8: ...nd Features z The cable and oil pipe are fully concealed with decent and elegant appearance z Designed based on the international standard meeting the demand of the garage and workshop z Top limit swi...

Страница 9: ...75 lb 1850 mm 72 8 in 50s 20s 40s 660kg 1455 lb 2415 mm 95 1 in 3563mm 140 3 in 3840 mm 151 2 in TLT240SC Symmetric installation 2486 mm 97 9 in 3420 mm 134 6 in TLT240SC Asymmetric installation 4000...

Страница 10: ...Economical clear floor 2 post lift Fig 1b Fig 2b Fig 3b TLT240SC clear floor 2 post lift 4 0T Economical clear floor 2 post lift Fig 1b Fig 2b Fig 3b TLT235SB floor plate 2 post lift 3 5T Economical s...

Страница 11: ...Launch TLT235 TLT240 Economical Two post User s Manual 4 Fig 1b Fig 1c...

Страница 12: ...Launch TLT235 TLT240 Economical Two post User s Manual 5 Fig 2a Fig 2b...

Страница 13: ...Launch TLT235 TLT240 Economical Two post User s Manual 6 Fig 2c 1200mm 47 2in 800mm 31 5in 3544mm 139 5in 2378mm 93 6in Fig 3a...

Страница 14: ...cking system the safety locking plates are installed on the two carriages and the toothed bar plate is welded on the internal wall of the column During the lifting of the carriage the safety locking p...

Страница 15: ...owest position z Reduce the swing arm to the minimum length z Swing the arm along the route of the vehicle z Move the vehicle to the location between the two columns z Swing the arm and put the liftin...

Страница 16: ...ng the oil pump 1 sucking the hydraulic oil from the oil tank into the oil cylinder 9 forcing the piston rod move At this time the safety valve 5 is closed the Max working pressure is already adjusted...

Страница 17: ...l from the oil tank into the oil cylinder 9 forcing the piston rod move At this time the safety valve 5 is closed the Max working pressure is already adjusted before ex factory The safety valve can en...

Страница 18: ...ollows Press the start button SB and the contactor KM will be powered motor M is energized to drive the gear pump supplying oil to push the carriage upward release the start button and the contactor K...

Страница 19: ...ty valve is incorrect Lift is overloaded Supply correct voltage to the motor Remove impurities from the lowering valve body Adjust the safety valve Check the weight of the vehicle The lift is lowering...

Страница 20: ...for wearing z Check to see if the carriage and the inner side of the column are properly lubricated Use high quality heavy lubrication grease lithium based lubrication grease GB7324 87 Note All the a...

Страница 21: ...requiring lubrication mobile contact surface of the carriage etc z Empty all the oil liquid storage units z Put the plastic cover over the equipment for dust protection 7 2 Scrap When the equipment s...

Страница 22: ...he floor where it is installed Don t expect to compensate for the serious slope z Don t install the lift on any asphalt surface or any surface other than concrete The lift must be installed on concret...

Страница 23: ...the error within 3mm z Determine the power side column location on any chalk line and mark the total width B of the base plate Mark the points 3 and 4 z Starting from point 3 draw one diagonal line C...

Страница 24: ...A as the basis draw two parallel lines 1 and 2 on the concrete slab with the error within 3mm z Determine a point B at any point on chalk line 1 based on point B move down 131mm then move right 228mm...

Страница 25: ...ing and layout is very important If it is inaccurate there will be problems during the final assembly and operation 10 2 3 Install the power side column For clear floor two post lift first install ext...

Страница 26: ...te The thickness of shims shouldn t exceed 5mm To get the correct and safety installation please follow the following installation steps z Wear the safety goggles z Use hard alloy drill bit z Don t us...

Страница 27: ...at the designated chalk line location carefully making the base align with the chalk line layout Insert the floor plate into the U gaps of the base seat of two columns Note Since the offside column i...

Страница 28: ...T235SC U models route the steel cables as Fig 13a shows for TLT235SB TLT240SB models route the steel cables as 13b shows z Adjust the tension of cables through the adjustment nuts on each end of steel...

Страница 29: ...4a for TLT235SB TLT240SB models install the hydraulic line as shown in Fig 14b and tighten all the fittings to prevent oil leakage z Fill the reservoir with hydraulic oil oil capacity of 10L Operate c...

Страница 30: ...Launch TLT235 TLT240 Economical Two post User s Manual 23 Fig 14a...

Страница 31: ...the swing arm as shown In Fig 15 Note Before use check if the positioning gear mechanism at the end of arm fits adjust the Screw s of fixed semi gear for its fitness During the installation lubricate...

Страница 32: ...e rises stop pressing the button then the carriage will stop In order to lower the carriage first pull the steel rope for releasing safety locks on the two carriages one time for each In case of failu...

Страница 33: ...s list is only used as the information for the maintenance and repair Our company will not be liable for other uses In case of damages to the components purchase can be made from the LAUNCH and its sa...

Страница 34: ...Launch TLT235 TLT240 Economical Two post User s Manual 27 Applicable to TLT235SC U TLT235SC TLT240SC...

Страница 35: ...Launch TLT235 TLT240 Economical Two post User s Manual 28 Applicable to TLT235SC U TLT235SC TLT240SC TLT235SB TLT240SB...

Страница 36: ...Launch TLT235 TLT240 Economical Two post User s Manual 29 Applicable to TLT235SB TLT240SB...

Страница 37: ...Launch TLT235 TLT240 Economical Two post User s Manual 30 Applicable to TLT235SB TLT240SB...

Страница 38: ...Launch TLT235 TLT240 Economical Two post User s Manual 31 Applicable to TLT235SC TLT240SC...

Страница 39: ...Launch TLT235 TLT240 Economical Two post User s Manual 32 Applicable to TLT235SC U TLT235SC TLT240SC TLT235SB TLT240SB 611 603 604 606 602 609 608 605 601 612 610 607...

Страница 40: ...g washer10 16 103020120 Bolt M10 20 17 103200699 Bushing2520 18 103010429 ScrewM4 25 19 103201545 Bracket 20 102100075 Limit switch 21 103202817 Inner top beam 22 103202818 Outer top beam 23 103020123...

Страница 41: ...5SC TLT235SC U carriage 103202695 TLT240SC carriage 103202696 TLT240SB carriage 201 103202277 TLT235SB carriage 104990132 Sliding block 202 201021343 Sliding block adjustment shim for adjusting 203 10...

Страница 42: ...4 103010326 Screw M6 12 305 103040133 Flat washer 6 306 103040140 Spring washe6 307 201020729 Floor plate 308 103202821 Floor plate cover 201021655 TLT235SB Top plate assembly 309 201024764 TLT240SB T...

Страница 43: ...40SCOffside column 201023686 TLT235SCExtension column 503 201020504 TLT240SCExtension column 504 103202858 Protective cover inside the column 505 201011152 Protective cover for extension column 506 10...

Страница 44: ...t for power unit 536 103200699 Bushing2520 601 102100074 Button NB2 BE101 green 602 102110059 Contactor shilin S P11 AC24V 603 102130043 Transformer JBK 25 220V 380V 24V 604 102990109 Power switch LW3...

Страница 45: ...The loads should not be stacked too high in order to avoid any collision and products losses during transportation 1 Angle iron bracket packing 2 cardboard box packing 3 top beam packing 4 extension...

Страница 46: ...Launch TLT235 TLT240 Economical Two post User s Manual 39 1 packing 1 packing Domestic...

Страница 47: ...Launch TLT235 TLT240 Economical Two post User s Manual 40 2 packing 3 packing 4 packing Extension column...

Страница 48: ...8 Class 1 Impurity microscope pcs cm Above 10 m no more than Above 25 m no more than Above 75 m no more than Above 125 m no more than 5000 3000 500 0 Similar viscosity 15 10s 1 Pa s no more than 800 W...

Страница 49: ...ny confirmation prompting or commitment related to Launch s products Disclaimer The above warranty clause can replace any other forms of warranty clauses Order notice The parts and optional accessorie...

Страница 50: ...2 Launch Shanghai Machinery Co Ltd Address No 661 Baian Road International Automobile City Auxiliary Parts Park Anting Town Jiading District Shanghai City Postcode 201805 Tel 86 400 0666666 86 800 82...

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