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SPRAY BOOTH USER MANUAL

CHAPTER 1 GENERAL INTRODUCTION

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1.1

ENERAL

NTRODUCTION

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CHAPTER 2 SPRAY BOOTH DESCRIPTION

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2.1 THE STRUCTION DESCRIPTION

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2.1.1

AIN

OOM

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2.1.2

ENERATOR

ART

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1.3

ONTROL PANEL

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1.4

OME

PTIONAL PARTS

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2.2 THE PRINCIPLE OF THE SPRAY BOOTH

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2.2.

PRAY

AINTING

HASE

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2.2.2

RYING

HASE

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2.3 TECHNICAL PARAMETER DIFFERENCE

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CHAPTER 3 THE INSTALLATION OF THE SPRAY BOOTH

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3.1 THE INSTALLATION ENVIRONMENTAL CHARACTERISTICS

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3.2 SOME NECESSARY TOOLS

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3.3 INSTALLATION METHODS AND STEPS

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3.3.1 Basement installation

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3.3.2 Main room installation

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3.3.3 Ceiling Installation

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3.3.5 Generator Installation

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3. 3.6 Control System Installation

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CHAPTER 4 TEST AND OPERATION

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4.1 PREPARATION BEFORE

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4.1.1 PREPARATION BEFORE TESTING AND OPERATION

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4.1.2 ATTENTION BEFORE TESTING AND OPERATION

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4.1.3 TEST THE ROTATION OF THE BLOWER

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4.1.4TEST THE DAMPER SYSTEM

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4.2 ATTENTION NORMS

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4.3 OPERATION ............................................................................................................................................... - 30 -

4.3.1

AINTING STATION

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4.3.2

RYING STATION

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4.3.3

ACHINE

TOP

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Contents

Содержание CCH201

Страница 1: ...1 THE INSTALLATION ENVIRONMENTAL CHARACTERISTICS 13 3 2 SOME NECESSARY TOOLS 14 3 3 INSTALLATION METHODS AND STEPS 15 3 3 1 Basement installation 15 3 3 2 Main room installation 16 3 3 3 Ceiling Inst...

Страница 2: ...INARY MAINTENANCE 33 5 2 ORDINARY MAINTENANCE INSTRUCTION 33 5 3 SOME SPARE PARTS FOR MAINTENANCE 34 CHAPTER 6 PACKING SHIPPING AND STORAGE 35 6 1 PACKING 35 6 2 SHIPPING 36 6 3 STORAGE 36 APPENDIX I...

Страница 3: ...pretation of the instructions will consult our technical department for the necessary explanations for you The manual is an integral part of the Booth it has to be taken care of by the buyer it has to...

Страница 4: ...board 20 with or without side light front door 19 with including horizontal boardand stand board safe door 17 surround pieces of wall board ect The top parts air cabint top sealed board 5 lighting fr...

Страница 5: ...t from the outside both from the thermal and acoustic point of view and above all so as not to disperse the paint and solvents residue into the environment it is formed by shown in Fig 2 2 Fig 2 2 Sid...

Страница 6: ...ease opening Side erect panel is necessary to support the maid door and connect to the side wall panel The installed fitting parts such as the door lock handle hinges connection bar for horrizontal pa...

Страница 7: ...upporting for the air filters at the entrance it is composed of shown in Fig 2 5 Fig 2 5 Top lights including the neons of the illumination of the booth they are the parts of the air cabin The filter...

Страница 8: ...with the floor filter And cover all five rows with floor filter when all grids as optional Grids that are inserted in the basement necessary for the flooring There are five rows in total Row 2 and Ro...

Страница 9: ...Diesel oil burner for standard And the gas burner for option Centrifugal fan action by an electric motor Enter filter frame for pre filtering incoming air Damper system which is pneumatic drive it is...

Страница 10: ...urner Light switch 6 turn on or turn off the up and side light Emergence stop button 8 which can cut off the power when the emergence happen Selector switch of Painting and drying process 7 allows the...

Страница 11: ...r to 90 C Fig 2 9 2 1 4 2 Anti vibration Joint The anti vibration joint shown in Fig 2 10 placed between the generator groups and exhaust air unit with active charcoals and the spray booth is necessar...

Страница 12: ...ssure inside the booth is kept slightly greater than the atmospheric pressure 60mm H2O so that it can prevent the dust get into the booth during the operation 2 2 1 Spray Painting Phase During the pai...

Страница 13: ...tart to operate and supper the heating for the booth throught the heat exchanger and the enter into the internal cycle system The ventination style is similar the the painting phase but the air throug...

Страница 14: ...9 5 16 Intake Fan KW 7 5 7 5 Exhausted Fan KW 5 5 Switch Damper Pneumatic style Pneumatic style VCD adjust damper No No Top Light Box 10 4 40W 10 4 40W Side Light Box No 8 2 20W Horizontal installatio...

Страница 15: ...port plan of the structure has to be of compacting material sufficiently resistant to bear the weight of the whole machine 4 For the correct function of the booth it is necessary that it has around it...

Страница 16: ...SPRAY BOOTH USER MANUAL 14 3 2 Some Necessary Tools We will not offer the installation tools for the user so you should prepare some necessary tools as shown Fig 3 2 Fig 3 2...

Страница 17: ...ion The basement installed step shown as the following step shown in Fig 3 3 Fig 3 3 1 Put the metal board front back sides and middle bracket in the right place and connect them with bolt M8 20 accor...

Страница 18: ...if they show the same values we are certain that it is assembled correctly and the error value should be less than 5mm shown in Fig 3 5 5 Installate the bottom of the heat air generator the air out m...

Страница 19: ...m to the door frame with nails At last take four bolt M8 20 to connect the bottom of the door frame and the front panel of the basement shown in Fig 3 7 So the door frame can be stand steadily Fig 3 7...

Страница 20: ...ter connector installation The air enter connector is necessay between the top frame of generator and air cabin shown in Fig 3 9 Install the cover of the shorten panel then connect to zinc panpel with...

Страница 21: ...s safety when they working inside the booth When the pressure inside the booth is over large the pressure lock of safety door will be open automactic Install it shown in Fig 3 11 The pressure lock ca...

Страница 22: ...nstallation shown in Fig 3 13 1 Installate the horizontal beam to the up rim of side wall panel with the bolt 2 Installate the vertical beam to the front and back wall with nails 3 Connect the horizon...

Страница 23: ...Y BOOTH USER MANUAL 21 2 Installate the top sealed board and cotton slot shown in Fig 3 14 Fig 3 14 3 Installate the light box with nails and do some sealing with the transparent pastern shown in Fig...

Страница 24: ...one then fix them on to the roof support beam with nails And do some sealing with the transparent pastern shown in Fig 3 16 Fig 3 16 5 Filter frame installation shown in Fig 3 17 Fix the filter on th...

Страница 25: ...he generator part is the main part of the spray booth the sperative part had been installed before delivery Connect them together shown in Fig 3 18 is ok The generator is heavy so please pay attention...

Страница 26: ...ated user should assemble them by yourself The connection method shown in Fig3 19 Fig 3 19 4 Chimney installation The chimney should be connect to the fire outer of the heat exchanger and extent to ou...

Страница 27: ...0 6Mpa as the pressure meter Take the screw up and turn to adjust Fig 3 21 ATTENTION There is a vane inside the damper shown in Fig 3 22 When the vane in the position A that is the painting system and...

Страница 28: ...t forget to connet the oil cup shown in Fig 3 25 Fig 3 25 3 Temperature testing system installtion Installate the temperature explorer at the middle of the ceiling inside the booth and the wire conne...

Страница 29: ...he meter should be plug up The other side of the air pipe should be put into the painting room throught the ceiling air room shown in Fig 3 27 Fig 3 27 5 The control box installation and wire connecti...

Страница 30: ...ttention You must connect the motor wire according to the electrical chart offered And you must be attention to the start method of the motor Generally our spray booth have two start methods motor dir...

Страница 31: ...cluding necklaces bracelets rings etc 4 1 3 Test the rotation of the blower Intake blower testing Open the pre filter cabin in the generator and check the rotation of the fan make sure the air can be...

Страница 32: ...rresponding to a max of 2 7 Kg h of paint To keep objects or dangerous substances such as aerosol bombs containers and solvents To wear overalls or other garments dirty with paint residue or solvents...

Страница 33: ...m the booth throuth the safety door when finish the painting Then change to baking station 4 3 2 Drying station The operations to follow in the drying process phase are 1 Make sure that all the spray...

Страница 34: ...3 Switch off the lights if they are on 4 Turn the general switch onto the OFF position 5 Wait for about 15 minutes in order to get the air condition inside the booth then close the main doors ATTENTI...

Страница 35: ...ach week keep the oil route be through Add the diesel oil is forbidden when the burner is working Make sure there are more than 5L oil in the oil tank use Non diesel oil is forbidden Check the filter...

Страница 36: ...phases of maintenance ATTENTION All the used filters pocket filters ceiling filters basement filters synthetic filters and bunker activates cannot be disposed of as normal urbanwaste neither can they...

Страница 37: ...the packages has to be done using the correct means of capacity transport for the weight to be lifted In some cases the components are systematized loose in the loading bay container truck etc in such...

Страница 38: ...der the case of storage of the booth before unpacking it is necessary to put it in a place protected from bad weather that is fresh and dry After having transported the booth package to the place dest...

Страница 39: ...re 4 Check the level of fuel in the reservior Black smoke come out after the burner open 1 The open position of burner damper is not enough 2 The pressure of pump is not enough 1 Adjust the damper mor...

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