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TF1100-EC/EI Manual

46

9.2 SERVICE

The manufacturer provides instrument installation for our customers, and the charges will
be made according the cost.

(1)

For any hardware failure of the instrument, we recommend that our customers send
back the instrument to our factory for service, due to the fact that the instrument is made
of microprocessors and it will be difficult to perform field maintenance. Before sending
back the instrument, please try to contact the factory first to make sure what the
problem is.

(2)

For other operational problems, please contact our local distributor by telephone, fax or
email. In most cases, the problem could be solved immediately.

APPENDIX 1 INSERTION TRANSDUCER INSTALLATION

Overview

Insertion transducers can be installed into metal pipelines via an isolation ball valve
(installation into pipelines of plastic or other materials may require an optional coupling; If
the pipe material is cement, please consult factory to use special lengthen insertion

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Содержание TF1100-EC

Страница 1: ...TF1100 EC EI Transit Time Ultrasonic Heat Meter Clamp on Insertion Operation Maintenance Manual REV 2 2017...

Страница 2: ...ONNECTIONS 16 3 4 KEYPAD CONFIGURATION 17 PART 4 WINDOWS DISPLAY EXPLANATIONS 22 PART 5 ENERGY FUNCTION 32 5 1 INTRODUCTION 32 5 2 WIRING CONNECTION 32 5 3 ENERGY CALCULATION 32 5 4 TEMPERATURE RANGE...

Страница 3: ...2 SERVICE 46 APPENDIX 1 INSERTION TRANSDUCER INSTALLATION 46 A MENUCONFIGURATION 47 B INSTALLATIONLOCATING 47 C DRILLINGHOLES 49 D MOUNTINGTHETRANSDUCERS 50 E TRANSDUCERWIRING 51 F HOWTOOBTAINGOODSIGN...

Страница 4: ...transit time flow meter utilizes two transducers that function as both ultrasonic transmitters and receivers The transducers are clamped on the outside of a closed pipe at a specific distance from eac...

Страница 5: ...of heat given up V Volume of liquid passed k Heat coefficient is a function of the properties of the heat conveying liquid at the relevant temperatures and pressure t1 Inlet temperature of liquid t2...

Страница 6: ...sensors do not contact the liquid fouling and maintenance are eliminated z Provides easy and low cost installation by clamping on the outside of existing piping systems z Clear user friendly menu sele...

Страница 7: ...iberglass Measurement Channels 1 Display 4 line 16 English letters LCD graphic display backlit Units User Configured English and Metric Rate Rate and Velocity Display Totalized gallons ft barrels lbs...

Страница 8: ...eriods up to 100 High Temp 35 150 for short periods up to 180 Pipe diameter range S type for DN65 6000mm Transducer Size 58 58 199mm Material of transducer Stainless steel Cable Length Std 10m 1 6 PAR...

Страница 9: ...system and its plumbing is required An optimum location is defined as A piping system that is completely full of liquid when measurements are being taken The pipe may become completely empty during a...

Страница 10: ...ence pictures located under Table 2 2 The appropriate mounting configuration is based on pipe and liquid characteristics Selection of the proper transducer mounting method is not entirely predictable...

Страница 11: ...TF1100 EC EI Manual 8 Transducer Mounting Modes V method Z method W method...

Страница 12: ...ine sound speed 9 Fluid type 10 Fluid sound speed Nominal values for these parameters are included within the TF1100 operating system The nominal values may be used as they appear or may be modified i...

Страница 13: ...rated not to flow at the temperature that the pipe may operate will be acceptable Figure 2 2 2 Place the upstream transducer in position and secure with a mounting strap Straps should be placed in the...

Страница 14: ...hin 97 103 value range As the above figure shows the normal transducer spacing refers to the distance between the ends of the two transducers as the two red lines indicate And this spacing should be e...

Страница 15: ...hese two marks 5 Place a single bead of couplant approximately 1 2 mm thick on the flat face of the transducer See Figure 2 2 Generally a silicone based grease is used as an acoustic couplant but any...

Страница 16: ...111 for temporary installations but Dow 111 has a better coupling effect If Dow 732 was used ensure that no relative movement between the transducer and the pipe takes place during the setting time a...

Страница 17: ...here little vibration exists Protected from falling corrosive fluids Within ambient temperature limits 20 to 60 C Out of direct sunlight Direct sunlight may increase transmitter temperature to above t...

Страница 18: ...the transducer terminations through the transmitter conduit hole located in the bottom center of the enclosure The terminals within TF1100 are a pluggable type they can be removed wired and then plugg...

Страница 19: ...ower with other signal wires within the same wiring tray or conduit 2 Connect the 4 20mA wires to the appropriate 4 20mA The 4 20 mA output do not requires power from an external DC power supply 3 PLU...

Страница 20: ...output is Modbus RTU protocol Modbus ASCII protocol can be optional when you place order When connect wirings the D terminal is connected to modbus A and the D terminal is connected to modbus B More...

Страница 21: ...r can view the window menu input parameters modify settings or display measurement results These windows are arranged by 2 digit serial numbers including sign from 00 99 then to 0 8 etc Every window s...

Страница 22: ...wants to enter modify condition If the modify is still not possible even after pressing the ENTER key it means that system is locked by a password To Unlock it Select Unlock in Window No 47 and enter...

Страница 23: ...users don t need to set up so many steps just select necessary parameters to set up in the menu 3 4 4 Pipe Parameter Entry Shortcuts The following parameters should be entered for normal measurement 1...

Страница 24: ...select transducer type and press the ENTER key 7 Press the key to enter Window No 24 press the ENTER key move the or key to select transducer mounting method and press the ENTER key 8 Press the key t...

Страница 25: ...tatus M08 Net total flow today Above is display menu M00 M08 M11 Window for entering changing the outside outer diameter of the pipe line 0 to 4500 mm is the allowed range of the value M12 Window for...

Страница 26: ...select other user must enter the fluid sound velocity inquiry or estimate a suitable value if you do not select other in Menu 20 M21 won t appear M22 Window for entering the viscosity of the other liq...

Страница 27: ...t change the default setup M29 Empty Pipe Setup this is very useful for user Empty pipe line or pipe shaking etc meter may display error or undesired read user can setup a Q value less than normal Q v...

Страница 28: ...M32 Window for selecting Totaliziers Unit working unit default is cubic meters if change it press ENTER then press scroll key or to select desired unit M33 Select Totalizer Multiplier The multiplier r...

Страница 29: ...point When the Zero Point is not really at zero the incorrect read value is going to be added into the actual flow values Set Zero must be carried out after the transducers are right installed and th...

Страница 30: ...gger output please select ON then press ENTER M51 Time setup for the data logger Set up Start time and Interval if Go On time is longer than 24 hours please use dot key on Keypad as below Means it is...

Страница 31: ...ose in Menu 31 M56 CL Current Loop 20MA output Value The flow unit s options are the same As those in Menu 31 Press Enter to change the displayed Value M57 CL Checkup Press ENTER When Ready It is nece...

Страница 32: ...01 Hz M66 Setup the Low Frequency Output Corresponding Value of Flow Rate This value correspond to the lowest Frequency value entered in M65 M67 Setup the High Frequency Output Corresponding Value of...

Страница 33: ...low100 5 Frequency Output overflow120 6 Alarm 1 7 Alarm 2 not used 8 Batch Control 9 Positive Int Pulse 10 Negative Int Pulse 11 Energy Pulse 12 ON OFF via RS232 13 Fluid Changed fluid sound speed cha...

Страница 34: ...e should be approximately equal to the entered value in Menu 21 when M20 the fluid type select Other If this value has an obvious difference with the actual fluid sound speed pipe parameters entered a...

Страница 35: ...ng network RTU greatly decrease the complexity cost and enhancing the reliability of the hardware of devices 5 2 WIRING CONNECTION Analog input can be connected to four 4 20mA temperature signal from...

Страница 36: ...and calculate the energy according to the estimated temperature difference 5 4 TEMPERATURE RANGE Temperature range is defined in Menu63 and Menu64 The first digit in Menu refers to the analog signal v...

Страница 37: ...water temperature sensor low temperature point should choose the position where is in recent from water supply temperature sensor 6 2 TEMPERATURE SENSOR INSTALATION a 6 2 1 CLAMP ON TEMPERATURE SENSOR...

Страница 38: ...on After drilling a hole plug in the insertion temperature sensor adjust the insertion depth then fix it 2 Installing on pipe directly Drill a suitable hole on pipe directly plug in the insertion temp...

Страница 39: ...will be from the Down transducer to the UP transducers Check the flow rate if the display value is will it is positive If the display value is It is negative 7 3 HOW TO RESET THE DEFAULT SETUPS Use M...

Страница 40: ...ely close any valves and allow time for any settling to occur Then run the function in window M42 by press the MENU 4 2 keys then press ENTER key and wait until the counter readings displayed in the l...

Страница 41: ...rection displays as negative the current output is in range of 0 4mA whereas the 4 20mA is for the positive direction The output module options are displayed in Window M54 Enter 1000 in Window M55 and...

Страница 42: ...wer than Low Value or higher than High Value the relay is closed state 7 12 HOW TO SET THE DATE AND TIMER Use the windowM60 press ENTER key and then input the new data and the new time Press the ENTER...

Страница 43: ...g as possible 7 16 3 Total Time and Delta Time Total Time and Delta Time which displays in Window No 93 indicates the condition of the installation The measurement calculations in the flow meter are b...

Страница 44: ...elbow and there are not too many air bubbles in the fluid etc With the exception of these reasons if there is still no signal detected the measurement site has to be changed 3 Make sure that the flow...

Страница 45: ...and signals are detected and are announced by error codes displayed in Window M07 Table 1 Self diagnoses and error solutions upon power on Table 2 Error codes and solutions during operation Code M08 D...

Страница 46: ...less scale Wait until liners solidified and saturated H Low Signal Strength Low signal strength Cause refers to above mentioned reasons Solution refers to above mentioned solutions H Poor Signal Quali...

Страница 47: ...er around the installation point until the maximum signal is detected Be careful that the new installation location is free of scale inside the pipe and that the pipe is concentric not distorted so th...

Страница 48: ...not full of liquid or no flow in pipe but still displays an unstable or wrong reading A Pipe must be full of liquid if not ENTER the menu window M29 setup a EMPTY PIPE Q VALUE less than normal Q valu...

Страница 49: ...ntenance Before sending back the instrument please try to contact the factory first to make sure what the problem is 2 For other operational problems please contact our local distributor by telephone...

Страница 50: ...5 For TF1100 commonly this distance I D Inside Diameter 9 113mm The transducer spacing is distance between the centre points of two transducers Z method is the most commonly used mounting method for i...

Страница 51: ...the overlapping line between the folded end and the other end of the paper mark A point as shown Fig 5 Mark C point A and C into 180 symmetric extended C level again determined to point B L BC L is t...

Страница 52: ...n base Fig 7 Construction Drawing of Insertion Transducer Fig 7 shows a diagram of the Insertion Transducer The insertion transducer is attached to its mounting base which is welded to the pipe sectio...

Страница 53: ...ling hole keep the 500W Electric Drill relatively slow speed do not too fast After drilling hole finished pull out the Borer Pole shut off the Ball Valve D MOUNTING THE TRANSDUCERS Procedures for inst...

Страница 54: ...if the colors of wirings are blue and brown the blue wiring is connected to and the brown wiring is connected to If the colors of wirings are red and blue the red wiring is connected to and the blue w...

Страница 55: ...u should first ensure that the proposed location satisfies the distance requirements as Table 2 1 otherwise the resulting accuracy of the flow readings may be affected 2 Prepare the pipe by degreasing...

Страница 56: ...ruler using knurled screws note if the wrong space is applied the measurement fails or the measurement will have wrong values 6 Fix the transducers using the chains and springs 7 Approach the transduc...

Страница 57: ...nt on measuring side of transducer and then put transducer into bracket from broadside make sure pipeline and transducer have good coupling 2 Do not over tighten to prevent couplant extrusion 3 Ensure...

Страница 58: ...5 Benzol Ethyl 0 867 1338 4389 8 0 797 0 691 Bromine 2 93 889 2916 7 3 0 0 323 0 946 n Butane 0 60 1085 3559 7 5 8 Butyrate Ethyl 1170 3836 1 Carbon dioxide 1 10 839 2752 6 7 7 0 137 0 151 Carbon tetr...

Страница 59: ...ant 11 1 49 828 3 2717 5 3 56 Refrigerant 12 1 52 774 1 2539 7 4 24 Refrigerant 14 1 75 875 24 2871 5 6 61 Refrigerant 21 1 43 891 2923 2 3 97 Refrigerant 22 1 49 893 9 2932 7 4 79 Refrigerant 113 1 5...

Страница 60: ...1548 9 82 1553 9 8 1439 1 33 1515 7 58 1549 6 83 1553 6 9 1443 2 34 1517 7 59 1550 3 84 1553 2 10 1447 2 35 1519 7 60 1550 9 85 1552 8 11 1451 1 36 1521 7 61 1551 5 86 1552 4 12 1454 9 37 1523 5 62 15...

Страница 61: ...m s Liner Material Sound Speed m s Steel 3206 Teflon 1225 ABS 2286 Titanium 3150 Aluminum 3048 Cement 4190 Brass 2270 Tar Epoxy 2540 Cast Iron 2460 Porcelain Enamel 2540 Bronze 2270 Glass 5970 Fiber G...

Страница 62: ...to input signals such as temperature The system provides an RTU function for flow measurement RS 232C 0 15m or RS 485 0 1000m can be directly used for data transmission link for a short distance Curr...

Страница 63: ...rn Flow rate per day d ddddddE dd cr note 1 DQH cr Return Flow rate per hour d ddddddE dd cr DQM cr Return Flow rate per minute d ddddddE dd cr DQS cr Return Flow rate per second d ddddddE dd cr DV cr...

Страница 64: ...used d ddddddE dd cr lf AI1 cr Return AI1 input value d ddddddE dd cr lf AI2 cr Return AI2 input value d ddddddE dd cr lf AI3 cr No used d ddddddE dd cr lf AI4 cr No used d ddddddE dd cr lf ESN cr Ret...

Страница 65: ...auses chaos in the system 3 3 Function prefix and function sign 1 Prefix P The character P could add before every basic command That means the transferred data has CRC verify The method of counting th...

Страница 66: ...plug them to RS485 position The baud rate of asynchronous communication Primary station computer system Secondary station ultrasonic flowmeter is generally 9600bit s A single byte data format 10 bits...

Страница 67: ...Master station command 0 the second byte is flow rate symbol 0 means positive and 1 means negative Flow rate 8 bytes ASCII code the seventh and eighth bytes are fractional part Total flow 12 bytes AS...

Страница 68: ...former 26 bytes with decimal additions accumulated as redundancy check code in transmission process For example Master station Command 2 positive total flow is 14368 59m3 it should send 32 30 30 30 30...

Страница 69: ...cess This command is used for clearing total flow of Slave station For example Master station Command 5 it should send 35 30 36 35 Note accumulative sum is 65 should send 36 35 4 2 5 7 Answer Signal f...

Страница 70: ...xadecimal system Code of key Decimal system ASC 0 30H 48 0 1 31H 49 1 2 32H 50 2 3 33H 51 3 4 34H 52 4 5 35H 53 5 6 36H 54 6 7 37H 55 7 8 38H 56 8 9 39H 57 9 3AH 58 3BH 0BH 59 MENU 3CH 0CH 60 ENT 3DH...

Страница 71: ...low rate per hour DQH 40005 4 Return Flow rate per minute DQM 40007 6 Return Flow rate per second DQS 40009 8 Return Flow velocity DV 40011 10 Return Positive totalizer DI 40013 12 Return Negative tot...

Страница 72: ...setup start time later than Menu 60 time had better at least later 2 minutes or setting up start time as Start is also Okay or IV Menu 52 Select 0 To RS 232 V Menu 62 Select Baudrate 9600 Parity None...

Страница 73: ...g to requirement the number can change please consult factory When opening the csv file the data are shown as below Handheld can storage data time flow velocity net totalizer positive totalizer and ne...

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