background image

4-1

TABLE OF CONTENTS

Chapter 4

Maintenance and Lubrication

General

DANGER

DANGER

WARNING

Failure to comply may lead to death, severe injury
or damage to equipment. Requires complex
electrical system troubleshooting and repair. It is
highly recommended to contact the Landoll
Trailer Service Department at Landoll.com or
phone 800-446-5175 / 888-522-3634.

1.

SHOCK HAZARD - Batteries are in a parallel
circuit, this increases the system’s amps,
capacity and energy. Use proper insulated
tools and procedures when working with
batteries.

2.

SHOCK HAZARD - DO NOT touch any
terminals, Use proper insulated tools and
procedures when working with batteries.

3.

MAGNETIC FIELD - The motor generates high
magnetic

fields

and

are

hazardous

to

individuals with pacemakers. Individuals with
pacemakers DO NOT work on motor.

4.

DO NOT operate the equipment until you have
read the operator’s manual and completely
understand the proper use and function of all
controls

5.

DO NOT operate the equipment with broken,
defective or missing parts.

6.

NEVER Charge a battery when temperature is
below 32°F (-0°C) or above 140°F (60°C). This
will damage the battery and may cause a fire
or explosion.

7.

REPLACE defective, damaged and leaking
batteries. Exposure to the battery contents
may release flammable liquid and vapors, may
cause allergic skin reactions or damage
organs, and may cause cancer.

8.

ALWAYS check above, below and around the
equipment for persons and objects before
moving.

9.

To prevent serious injury or death from
pinching: Keep all persons and objects clear
while any part of the machine is in motion.

10. ALWAYS fully couple truck to trailer when

operating the hydraulics. Trailer may become
unstable and lose contact with the ground.

Failure to comply may lead to death, serious
injury or damage to equipment. Requires
complex electrical system troubleshooting and
repair. It is highly recommended to contact the
Landoll Trailer Service Department at
Landoll.com or phone 800-446-5175 /
888-522-3634.

1.

ONLY use the internal Smart Charger that
came with the power unit to charge the
batteries. This charger has been
pre-programmed to work with these batteries
only. Using other chargers will damage the
batteries.

2.

MAGNETIC FIELD - The motor generates high
magnetic forces and can attract items quickly.
Wear gloves, hold on to tools / items tightly
and move slowly.

3.

DO NOT touch, surface may be hot.

4.

DO NOT SMOKE around or expose batteries to
heat in excess of 140°F (60°C), incinerate or
open flame.

5.

DO NOT charge or discharge these batteries
outside of its stated operating temperature
range or reduce charging limits to lower
operating temperatures to prolong life of
battery.

6.

DO NOT connect these batteries to other
batteries with different capacities or
chemistries, like lead-acid.

7.

DO NOT disassembly battery or mount with a
restraint exceeding 25lbs.

8.

DO NOT connect these batteries in a SERIES
circuit. These batteries are only meant to be
connected in a parallel circuit only.

9.

DO NOT connect these batteries to an
inductive load without the use of a motor
controller. An “ON-OFF” switch is not a motor
controller.

10. DO NOT exceed the maximum inductance limit

during operation.

11. Paint thinner and other solvents are

flammable, toxic to eyes, skin, and respiratory
tract. Avoid skin and eye contact. Work in well
ventilated areas. Avoid open flames and
combustible items.

Содержание EHP

Страница 1: ...LANDOLL COMPANY LLC 1900 North Street Marysville Kansas 66508 785 562 5381 800 428 5655 WWW LANDOLL COM EHP Electric Hydraulic Power Operator s Manual F 1153 2308...

Страница 2: ...N PLATE LOCATION The identification plate which lists the model number and serial number is located left of the charging port SERIAL NUMBER The serial and model number is located on the identification...

Страница 3: ...s 2 3 Keypad Functions 2 3 Battery Status Screen 2 4 Emergency Stop Button 2 4 Emergency Stop Reset 2 4 Pump On Light 2 5 Batteries 2 5 Proper Handling and Usage Guidelines 2 6 Charger 2 7 Charging Po...

Страница 4: ...Checklist 4 10 12 Month 500 Hour Inspection Checklist 4 14 5 Troubleshooting Guide General 5 1 Explanation of the Headings 5 1 Troubleshooting Guide Index 5 1 Battery Problems 5 2 The battery does no...

Страница 5: ...ons 5 6 Motor runs slow or labored high power consumption 5 6 Motor runs slow or labored low power consumption 5 6 Motor hums and high power consumption 5 6 Motor has unusual noises or vibrations 5 6...

Страница 6: ...iv F 1153 2308 TABLE OF CONTENTS...

Страница 7: ...Requires complex electrical system troubleshooting and repair It is highly recommended to contact the Landoll Trailer Service Department at Landoll com or phone 800 446 5175 888 522 3634 IF YOU HAVE...

Страница 8: ...on Read and understand the safety decals instructional decals and component control placards that are located on the equipment For Safe Operational Equipment Read and understand the maintenance and tr...

Страница 9: ...K HAZARD Batteries are in a parallel circuit this increases the system s amps capacity and energy Use proper insulated tools and procedures when working with batteries 2 SHOCK HAZARD DO NOT touch any...

Страница 10: ...ital read out that shows the motor temperature during operation The dial gauge operates between 40 F to 320 F in 18 degree increments See Figure 2 2 Current Gauge The current gauge will be displayed i...

Страница 11: ...hydraulic pressure at the main hydraulic manifold This pressure will fluctuate as pressure flow through the manifold See Figure 2 2 Run Hours The run hour meter is located in the left bottom corner o...

Страница 12: ...f the power unit s hydraulic hoses are not coupled before turning ON the motor and pump assembly Hoses must be coupled together or to the equipment couplers Figure 2 4 Emergency Stop MODES OF OPERATIO...

Страница 13: ...may release flammable liquid and vapors may cause allergic skin reactions or damage organs and may cause cancer 3 NEVER Charge a battery when temperature is below 32 F 0 C or above 140 F 60 C This wi...

Страница 14: ...check connections for proper torque Always keep sparks flames and static electricity away from batteries Always use short cables of appropriate size to minimize voltage drop Always make sure correct...

Страница 15: ...rging port requires a standard UL approved 120vac extension cord to be used to supply input power to the charger NEVER continued Never over charge or over discharge the battery Never incinerate or exp...

Страница 16: ...e Solid Light ON DISPLAY PANEL CHARGE OUTPUT SEGMENT DISPLAY WRENCH BUTTON USB DATA PORT STATUS BAR AC POWER CHARGING FAULT CHARGER REMOVED FOR CLARITY Failure to comply may lead to death severe injur...

Страница 17: ...on Page 2 9 Requires complex electrical system troubleshooting and repair It is highly recommended to contact the Landoll Trailer Service Department at Landoll com or phone 800 446 5175 888 522 3634...

Страница 18: ...ry or damage to equipment Requires complex electrical system troubleshooting and repair It is highly recommended to contact the Landoll Trailer Service Department at Landoll com or phone 800 446 5175...

Страница 19: ...the pump pressure output port The other is mounted on the LS port of the main hydraulic manifold They monitor system working pressure and communicate with the controller regulating system pressure to...

Страница 20: ...he reservoir also provides the mounting surface for the return filter See Figure To access the hydraulic filter remove the top cover of the enclosure To access the drain plug remove the rear cover of...

Страница 21: ...leaking batteries Exposure to the battery contents may release flammable liquid and vapors may cause allergic skin reactions or damage organs and may cause cancer 4 ALWAYS check above below and aroun...

Страница 22: ...1 Stop the equipment hydraulic operations 2 Observe the Display Module s battery charge status to determine if a charge is needed Recommend charging batteries when State of Charge is 30 or below 3 Tur...

Страница 23: ...will turn on the display module motor and pump assembly Listen for the motor to turn on and allow the display module to transition from the start up screen to the main screen before operating the hyd...

Страница 24: ...3 4 F 1153 2308 OPERATION TABLE OF CONTENTS Table provided for general use NOTES...

Страница 25: ...ion 10 ALWAYS fully couple truck to trailer when operating the hydraulics Trailer may become unstable and lose contact with the ground Failure to comply may lead to death serious injury or damage to e...

Страница 26: ...n also has the responsibility to report any findings faults symptoms causes and corrections to their supervisor The Electric Hydraulic Power unit is a complex system that only authorized OEM replaceme...

Страница 27: ...stem The hydraulic system has been designed to reduce motor temperature and current to prolong battery usage between charges Simply record the equipment serial and model number from the identification...

Страница 28: ...up screen to the main screen before operating the hydraulics 10 Operate all the hydraulic controls to re fill the hoses and components 11 Turn the Key Switch to the OFF position 12 Fill reservoir to b...

Страница 29: ...MAINTENANCE AND LUBRICATION 4 5 TABLE OF CONTENTS Table provided for general use NOTES...

Страница 30: ...ing shipment Remove from the shipping container available Inspect the interior of the shipping container for equipment documentation or damage caused during shipment Enclosure Inspect under and around...

Страница 31: ...MAINTENANCE AND LUBRICATION 4 7 TABLE OF CONTENTS Table provided for general use NOTES...

Страница 32: ...yte leakage Inspect the vent cover front cover top cover rear cover and hydraulic reservoir for missing mounting hardware and securely fasten Hydraulic Reservoir Inspect the fill cap and strainer for...

Страница 33: ...of each battery for signs of a defective battery Verify that the battery status bar reflects the average of the SOC of each battery Verify system current reflects the individual battery s current read...

Страница 34: ...s of brittle fatigue and visual defects Inspect Decals and mating surfaces for corrosion dirt grease Hoses Couplers Disconnect the hydraulic hoses and couplers from the equipment couplers Covers Remov...

Страница 35: ...nsulation for bends breaks bulging cuts deterioration dry rot dents kinks wear and visual defects Connectors Terminals Inspect for bends breaks bulging cuts deterioration kinks wear signs of arcing br...

Страница 36: ...o the ON position Verify the motor turns on and the display module shows the start up ICON then Landoll Logo and goes to the Main Screen Display Module Main Screen Verify Gear Icon is visible and good...

Страница 37: ...MAINTENANCE AND LUBRICATION 4 13 TABLE OF CONTENTS Table provided for general use NOTES...

Страница 38: ...ns of brittle fatigue and visual defects Inspect Decals and mating surfaces for corrosion dirt grease Hoses Couplers Disconnect the hydraulic hoses and couplers from the equipment couplers Covers Remo...

Страница 39: ...nsulation for bends breaks bulging cuts deterioration dry rot dents kinks wear and visual defects Connectors Terminals Inspect for bends breaks bulging cuts deterioration kinks wear signs of arcing br...

Страница 40: ...and tighten Filter Part See Figure 2 14 on Page 2 12 Discard old filter fluid in accordance with local state and federal law Add fluid Fill reservoir to bottom of strainer screen Hydraulic Fluid Speci...

Страница 41: ...gs added together Verify system capacity reflects the individual battery s capacity readings added together Key Switch Turn it to the OFF position Verify the display module goes blank and the motor tu...

Страница 42: ...4 18 F 1153 2308 MAINTENANCE AND LUBRICATION TABLE OF CONTENTS Table provided for general use NOTES...

Страница 43: ...nt Overview on Page 2 1 2 The Troubleshooting Guide Index lists common systems or components that may occur problems and refer you to the proper troubleshooting guide 3 The Troubleshooting Guides show...

Страница 44: ...f balance Apply charger for 48 hours and leave battery active to ensure balancing The battery has reached the end of its useful service life Replace the battery Charge current amps suddenly goes to ze...

Страница 45: ...TROUBLESHOOTING GUIDE 5 3 TABLE OF CONTENTS Table provided for general use NOTES...

Страница 46: ...r settings Excessive load Check unit specifications for load limit Slipping or broken pump drive Repair or replace couplings Check for alignment Valve compensator stuck Clean repair or replace System...

Страница 47: ...p noisy Low incorrect foamy oil Replace clean or add oil as needed Suction line plugged Clean out obstruction or replace line Flush system replace filter Pump damaged Repair or place Pump leaking Dama...

Страница 48: ...heavy Reduce hydraulic load Hydraulic return filter plugged Replace hydraulic return filter Incorrect hydraulic fluid for ambient temperature Replace hydraulic fluid Hydraulic pump by pass valve fault...

Страница 49: ...t decreasing during hydraulic operations Contact Landoll Service Dept Hydraulic return filter plugged Replace hydraulic return filter Incorrect hydraulic fluid for ambient temperature Replace hydrauli...

Страница 50: ...5 8 F 1153 2308 TROUBLESHOOTING GUIDE TABLE OF CONTENTS Table provided for general use NOTES...

Страница 51: ...ce contact an Authorized Landoll Dealer See Instructions for Ordering Parts on Page 1 2 Manufacturer Index 1 American Battery Solutions on Page 6 1 2 ABM Greiffenberger on Page 6 1 3 Delta Q Technolog...

Страница 52: ...6 2 F 1153 2308 MANUFACTURER REFERENCES TABLE OF CONTENTS Table provided for general use NOTES...

Страница 53: ...Document Control Revision Log Date Form Improvement s Description and Comments 08 16 2023 F 1153 2308 New Release...

Страница 54: ...ll manufacturing facilities LANDOLL COMPANY LLC 1900 North Street Marysville Kansas 66508 785 562 5381 800 428 5655 WWW LANDOLL COM Copyright 2023 Landoll Company LLC All rights reserved including the...

Отзывы: