Landoll Brillion WFPC23 Скачать руководство пользователя страница 4 | Manualshive

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F-1108-0121

TABLE OF CONTENTS

3

Operation

Tractor Preparation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-2
Pulverizer Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-2
Attaching to the Tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-2
Hitch Lock  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-3
Telescoping Drawbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-4
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-5
General Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-6
Transport Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-7
Scraper Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-8
Electronic Acre Meter Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-9
Transporting on a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-11
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-12

Maintenance

General Torque Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-1
Hydraulic Fitting Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-2
Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-2
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-3
Lubrication Maintenance  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-4
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-5
Purging Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-6
Roller Bearing Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-6
Roller Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-8
Clamp Tightening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-8
LED Warning Lamps  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-11
Acre Meter Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-12
Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-12
Maintenance Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-13
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-14

General Reference and Specifications

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Содержание Brillion WFPC23

Страница 1: ...COMPANY LLC 1900 North Street Marysville Kansas 66508 785 562 5381 800 428 5655 WWW LANDOLL COM Wing Float Pulverizer Models WFPD23 37 WFPO23 37 WFPC23 37 With Scrapers WFPDS23 37 Operator s Manual F...

Страница 2: ...Manuals for Wing Float Pulverizers 23 37 Manual Number Manual Type F 1108 Operator s Manual F 1109 Parts Manual...

Страница 3: ...on 2 2 Transport Axle Linkage Installation 2 4 Tire and Wheel Installation 2 6 Center Frame Roller Assembly Installation 2 7 Drawbar Installation 2 10 Drawbar Jack Hose Support and Manual Storage Cani...

Страница 4: ...t 3 9 Transporting on a Trailer 3 11 Transport 3 12 4 Maintenance General Torque Specifications 4 1 Hydraulic Fitting Torque Specifications 4 2 Fasteners 4 2 Tires 4 3 Lubrication Maintenance 4 4 Hydr...

Страница 5: ...mation in this manual is current at time of printing Some parts may have changed to assure top performance Location reference Right and Left designations in this manual are determined by facing the di...

Страница 6: ...local laws When transporting the implement on a road or highway use adequate warning symbols reflectors lights and slow moving vehicle sign as required Slow moving tractors and towed implements can c...

Страница 7: ...achine while it is in motion Make sure all moving parts have stopped Understand the procedure before doing the work Use proper tools and equipment Protective Equipment Wear protective clothing equipme...

Страница 8: ...econd chain should be used between each implement Attach the chain to the tractor drawbar support or specified anchor location Allow only enough slack in the chain to permit turning The distance from...

Страница 9: ...H STAND CLEAR WHEN WINGS ARE BEING RAISED OR LOWERED WARNING DO NOT GO NEAR LEAKS High pressure oil easily punctures skin causing serious injury gangrene or death If injured seek emergency medical hel...

Страница 10: ...1 6 F 1108 0121 TABLE OF CONTENTS Figure 1 4 Decal Placement 1 of 4 11 9 1 11 9 1 3 2 11 2 11 9 9...

Страница 11: ...F 1108 0121 1 7 TABLE OF CONTENTS Figure 1 5 Decal Placement 2 of 4 Center Frame Front View Center Frame Back View 13 4 5 6 9 6 9 7 8 6 8 7 13 6 12...

Страница 12: ...1 8 F 1108 0121 TABLE OF CONTENTS Figure 1 6 Decal Placement 2 of 4 9 10 12 6 6 Wing Left Hand...

Страница 13: ...F 1108 0121 1 9 TABLE OF CONTENTS Figure 1 7 Decal Placement 3 of 4 6 12 6 10 9 Wing Right Hand...

Страница 14: ...1 10 F 1108 0121 TABLE OF CONTENTS Table provided for general use NOTES...

Страница 15: ...ORTANT If pre assembled parts or fasteners are temporarily removed remember where they go It is best to keep parts separated Check that all working parts move freely bolts are tight and cotter pins sp...

Страница 16: ...1 1 2 Bolts Flat Washers and Locknuts 4 Install the base end of the 4 X 16 Hydraulic Cylinder using one of the pins provided with the Cylinder The rod end of the Cylinder will be attached to the Lift...

Страница 17: ...F 1108 0121 2 3 TABLE OF CONTENTS Table provided for general use NOTES...

Страница 18: ...ight Place 1 Flat Washer on the end of the Pin Secure with 3 8 x 2 Roll Pin 4 Place the 1 3 8 x 1 1 16 Spacer between the Hydraulic Cylinder Rod Clevis ears Place a 1 x 2 x 1 4 Washer on each side of...

Страница 19: ...hen lowering machine Toggle Link Weldment Flange Locknut 5 8 11 Spacer 1 1 16 x 3 5 Bolt 5 8 11 x 6 Roll Pin 3 8 x 2 Pin 1 x 6 3 4 Link Toggle w Tap Pin 1 w Keeper Bolt 5 16 18 x 11 16 Roll Pin 3 8 x...

Страница 20: ...Tighten to a full torque of 85 90 ft lbs Leave supports under the frame to support the machine in case of weight shift while adding components a Figure 2 3 Stud Tightening Sequence NOTE Torque will d...

Страница 21: ...Look at each Trunnion Bearing Mount to make sure that it is sitting perpendicular to the Center Frame Bearing Hanger See Figure 2 6 If not adjust the Shim Washers accordingly for each side there are...

Страница 22: ...Bearing Hanger Center Frame Bearing Hanger Center Frame Bearing Hanger Flat Top Washer Flat Top Washer Flat Top Washer Flat Top Washer 3 4 10 Bolt Stub Shaft Shim Washers 90 o 90 o Gap all on the outs...

Страница 23: ...Figure 2 7 Center Frame Roller Installation Shim Washers Trunnion Bearing Trunnion Mount Trunnion Washer Flat Top Washer Shim Washer Lock Washer 1 Bolt 1 8 x 2 1 4 Washer 3 8 Thick Roller Assembly Bo...

Страница 24: ...and Klik Pin 2 Attach Turnbuckle to Center Frame and Drawbar with 1 x 5 1 2 Pin Place a 1 Flat Washer on each side of Pin Secure with 5 16 x 2 Roll Pin and Klik Pin Figure 2 8 Drawbar Installation Tu...

Страница 25: ...bar with 5 8 11 x 2 1 4 Bolt 5 8 x 2 x 3 8 Washer and Flange Locknut 3 Install the Manual Storage Canister to the Drawbar Mount with Hose Clamp Figure 2 9 Drawbar Accessories Installation Flange Lockn...

Страница 26: ...2 12 F 1108 0121 TABLE OF CONTENTS Table provided for general use NOTES...

Страница 27: ...10 Attach base end of the 4 x 36 Hydraulic Cylinder WFP23 29 or 4 1 2 x 36 Hydraulic Cylinder WFP31 37 to the Center Frame Ball Joints with the vendor supplied hardware 4 Block Cylinder Rod ends up f...

Страница 28: ...ttach Manifold to the Frame Bracket with 5 16 18 x 3 Bolts and Locknuts a Figure 2 11 Female Couple Installation 4 Lubricate Relief Valve Cartridge and Shut off Valve Cartridge O Rings Install the car...

Страница 29: ...g Drawbars Assemble the Magnet Hose Clamp Handle and Hardware to the Drawbar Hoses halfway between the Drawbar A Frame and Hose Support See Figure 2 13 11 Secure all hoses with tie wraps Figure 2 13 T...

Страница 30: ...sm 3 8 x 27 71508985 Hose Asm 3 8 x 30 123547 Hose Asm 3 8 x 56 147582 Hose Asm 3 8 x 24 Hyd Cyl 4 x 16 175107 Hose Asm 3 8 x 70 123547 Hose Asm 3 8 x 56 Elbow 8FJS x 8MOR Female Coupler 8 O Ring Male...

Страница 31: ...8 x 56 Restrictor 1 16 175107 Hose Asm 3 8 x 70 Elbow 8MJ x 8FJS Restrictor 1 16 147582 Hose Asm 3 8 x 24 Hyd Cyl 4 x 16 Elbow 8MJ x 8MOR 170508 Hose Asm 3 8 x 36 Hyd Cyl 4 x 16 147582 Hose Asm 3 8 x...

Страница 32: ...letely extend and retract Fold and Lift Cylinders Recheck tractor oil reservoir Extend and retract the Cylinders completely 5 6 times to purge air from the Hydraulic Circuit Do not loosen hoses fittin...

Страница 33: ...F 1108 0121 2 19 TABLE OF CONTENTS Table provided for general use NOTES...

Страница 34: ...4 Install a 1 8 NPT Zerk Fitting into each Wing Guide Roller Pin 5 Attach the Wing Fold Links with the straight edge away from the Wing Hinge Tube to the Wing Frame by placing the Links between the tw...

Страница 35: ...k Washer Bolt 1 2 13 x 2 1 4 Roll Pin 5 16 x 2 Wing Fold Link Zerk Fitting 1 8 NPT Bushing 1 1 2 x 11 16 Roller Asm Bushing 1 66 x 2 3 4 Flat Washer 1 1 4 Wing Fold Link Bushing 1 1 2 x 1 3 4 Roller A...

Страница 36: ...Tube and assemble the bolt on Bearing Hanger on the end of the Wing Frame with 5 8 11 x 7 Bolts and Flange Locknuts Do not tighten See Figure 2 19 3 Position the Trunnion Bearings so the Grease Fittin...

Страница 37: ...nt Trunnion Bearing Trunnion Mount Trunnion Mount Trunnion Washer Roller Assembly Wing Assembly Bolt 3 4 10 x 2 1 4 Lock Washer 3 4 Bearing Hanger Clamp Flange Locknut 5 8 11 Bolt 5 8 11 x 7 Bolt 3 4...

Страница 38: ...Wing Frame Secure with 1 2 13 x 2 Bolts Flat Washers and Flange Locknuts 3 Attach the Wing Rest Bumper Pads onto the top of the RH and LH Wing Rest with 3 8 16 x 1 1 2 Flat Head Screws and Locknuts F...

Страница 39: ...gure 2 21 2 Attach the Wing Rest Bumper Pads onto the top of the RH and LH Wing Rest with 3 8 16 x 1 1 2 Flat Head Screws and Locknuts Figure 2 21 Wing Rest Installation WFP 31 37 Wing Rest RH Used on...

Страница 40: ...is Right Side and Yellow Tape is Left Side Plug the Lamp Harness into the Flasher Control Module 6 Route the 2 prong plug Green Tape cord along the right side of the Front Frame Tube and the 2 prong p...

Страница 41: ...n SMV Bolt 5 16 18 x 1 1 4 Locknut 5 16 18 Flat Washer 5 16 Bolt 1 4 20 x 1 1 2 Lamp Harness Locknut 1 4 20 Light Module 7 Pin Harness 8 Tie Wrap Tie Wrap Locknut 1 4 20 Bolt 1 4 20 x 1 1 2 Red Lamp A...

Страница 42: ...center of the Scraper Tube with 3 8 16 U Bolts and Flange Locknuts adjust the scrapers so that they are centered between the Notched Wheels along with a 1 4 gap between the Scraper and Notched Wheels...

Страница 43: ...ee Page 2 28 and Figure 2 24 The Scrapers should be centered between the Notched Wheels and have a 1 4 gap between the Scraper and Notched Wheels Figure 2 24 Wing Roller Scrapers Optional LH Wing Fram...

Страница 44: ...lts and Lock Washers from bearing hanger Place the Acre Meter Bracket onto the bearing hanger and re install existing Trunnion Bearing Bolts and Lock Washers Fully tighten 4 Adjust the Acre Meter Swit...

Страница 45: ...r Bracket Magnet Wheel Assembly Machine Screw 8 32 X 1 1 4 Existing Washer 3 8 Thick Trunnion Bearing Washer 3 8 Thick Existing Lock Washer 1 Bolt 1 8 X 3 Acre Meter Harness Acre Meter Assembly U Bolt...

Страница 46: ...er Frame Yoke Guide See Figure 2 27 2 Place a Wing Float Stop Plate on each side of the Wing Float Stops Insert 3 8 16 x 3 1 2 Bolts from the inside outward 3 Place Float Lock Spacers against the rear...

Страница 47: ...Hoses and Male Couplers onto the Adapters 7 Secure hoses to the Drawbar with Tie Wraps IMPORTANT Unfold and lower the unit to the ground and relieve system pressure before attempting to repair adjust...

Страница 48: ...12 w Trunnion End 116493 Hose Asm 3 8 x 312 Cable Ties 164309 Hose Asm 3 8 x 300 U Bolt 3 4 10 Hyd Cyl 4 x 12 w Trunnion End Elbow Restrictor 1 16 Elbow Restrictor 1 16 116493 Hose Asm 3 8 x 312 16430...

Страница 49: ...n transporting the unit Failure to do so can result in serious injury or death and cause damage to the equipment When transporting the unit place cylinder lockouts in the transport lock position after...

Страница 50: ...the Drawbar by the Hitch move it to the sleeve on the inside the A Frame Tube Telescoping Drawbar Always store Jack pinned on the Sleeve on top of the Drawbar A Frame before setting the machine in mo...

Страница 51: ...nd 1 4 x 1 1 4 Lynch Pin See Figure 3 1 Clevis position Insert the spade end of the hitch into the Hitch Lock opening Secure the Hitch Lock with 1 x 9 1 4 Pin and 1 4 x 1 1 4 Lynch Pin See Figure 3 2...

Страница 52: ...is design to be operated with the Drawbar Extension retracted or extended The Drawbar must be extended when used as a companion equipment Figure 3 3 Telescoping Drawbar Pin Retracted Position Pin Ext...

Страница 53: ...Check to make sure the tractor hydraulic reservoir is full of the manufacturer s recommended oil 3 On level ground unfold the wings completely and lower machine to the ground Make sure the Wing Cylind...

Страница 54: ...cky conditions to prevent wheel breakage 3 Wings should always unfold first then machine lowers If not reduce hydraulic fluid flow 4 With machine unfolded and lowered on a level surface adjust the Tur...

Страница 55: ...Wing Cylinders retracted and Lift Cylinder extended 2 Remove the stored 1 2 x 6 Clevis Pin and Hair Pin Cotter that will be used as the Transport Lock from the Transport Axle Assembly Lugs See Figure...

Страница 56: ...Wheels and or the Scrapers wear 1 Unfold and Lower Pulverizer on a level surface 2 Push Notched Wheels against welded Roller Axle End Stops and add Clamp End Spacers if needed See Fig 4 5 and 4 6 3 A...

Страница 57: ...ain blink The number displayed is the pulses per 400 feet Press the FUNC button to accept the setting The PULSES LED will stop blinking and remain on If a password is set you will not be able to adjus...

Страница 58: ...10 0 SLP12 SL12 314 12 0 SLP204 2041 SLPB204 2041 128 4 0 SLP206 2061 SLPB206 2061 128 6 0 SLP304 3041 SLPB304 3041 64 4 0 SLP306 3061 SLPB306 3061 64 6 0 LSP5 128 5 0 LSP6 128 6 0 LSS6 128 6 0 SLP208...

Страница 59: ...off Valve completely See Figure 3 9 2 Lower the machine onto the Roller Wheels 3 Disconnect Drawbar from tractor 4 Retract Telescoping Drawbar if equipped 5 Disconnect Quick Coupling Hydraulic Hoses...

Страница 60: ...two flat washers between the clamp plates to assure a tight connection Always use a 1 diameter Grade 8 bolt for this connection Attach the safety chain to the tractor drawbar Provide only enough slac...

Страница 61: ...100 1 2 20 40 50 65 81 90 112 9 16 12 55 62 80 100 110 137 9 16 18 60 75 90 112 130 162 5 8 11 75 94 110 137 170 212 5 8 18 85 106 130 162 180 225 3 4 10 130 162 200 250 280 350 3 4 16 150 188 220 27...

Страница 62: ...solvent cleaned add 33 to as received condition torque Bolt head identification marks indicate grade and may vary from manufacturer to manufacturer Thick nuts must be used on grade 8 capscrews Use va...

Страница 63: ...e the Hub Cap Cotter Pin Slotted Nut and Washer 4 Remove the Hub Clean and inspect the Bearings and Hub Cavity Replace any worn or defective parts 5 Repack the Bearings using a high quality Wheel Bear...

Страница 64: ...and Turn buckle Repack Wheel Hub bearings annually before each season usage When the machine is not used for some time exposed portions of the hydraulic cylinder rods must be cleaned and covered with...

Страница 65: ...g or cracking Replace all worn or defective parts immediately 4 Transport lock pin is provided to hold the implement in a raised position See Figure 3 6 Do not attempt to perform any service work unde...

Страница 66: ...ion to Transport Position 1 Machine raises on transport wheels 2 Wings fold 3 Install Transport Lock Pin See Figure 3 6 Transport Position to Field Position 1 Remove Transport Lock Pin and place in st...

Страница 67: ...Bearing Hanger Center Frame Bearing Hanger Center Frame Bearing Hanger Flat Top Washer Flat Top Washer Flat Top Washer Flat Top Washer 3 4 10 Bolt Stub Shaft Shim Washers 90 o 90 o Gap all on the outs...

Страница 68: ...f there is a gap between the Axle Clamp and the Wheel Stop install the appropriate clamp spacers See Figure 4 7 and 4 8 Clamp Tightening Tighten the Clamp bolts evenly to achieve equal spacing between...

Страница 69: ...for either kit 1 Place the two Axle Spacers between the Axle Clamp and the Wheel Stop 2 Insert two 3 8 16 x 1 3 4 Bolts through the Axle Spacers and secure with 3 8 16 Locknuts Refer to the Torque Tab...

Страница 70: ...the Wheel Stop 2 Insert two 3 8 16 x 1 Bolts through the Axle Spacers and secure with 3 8 16 Locknuts Refer to the Torque Table for proper bolt torque values Note the different torque requirement for...

Страница 71: ...connector is all the way in but really isn t 3 Make sure the tractor receptacle cover latches over the keyway on the 7 pin connector to hold the connector in place If an operator plugs in the 7 pin co...

Страница 72: ...agnet in front of the Pick up Switch face with it re connected to the display and see if the display increments up If not put an ohm meter or continuity tester on the contacts of the Pick up Switch ha...

Страница 73: ...t Toggle Link Weldment X Grease Spherical Bearing X Grease Trunnion Bearings X Grease Turnbuckle X Grease Wheel Hubs X X Repack Wheel Hub Bearings X Adjust Scraper if equipped X Tighten Roller Wheels...

Страница 74: ...leakage Repair or replace hydraulic cylinder Center Lowers Before Wings Unfold Too much hydraulic flow Note Wing hydraulic cylinders have restrictors if flow is too great backpressure increases and ro...

Страница 75: ...arance 11 5 in 292 mm 11 5 in 292 mm 11 5 in 292 mm 11 5 in 292 mm Automatic Transport Lock Standard Standard Standard Standard Hydraulic Circuits Required 1 1 1 1 Number of Pulverizer Wheels WFPDS 20...

Страница 76: ...tandard Hydraulic Circuits Required 1 1 1 1 Number of Pulverizer Wheels WFPDS 20 Notched Ductile Iron Wheels with Scrapers 96 102 108 114 WFPD 20 Notched Ductile Iron Wheels Excluding Scrapers 96 102...

Страница 77: ...Document Control Revision Log Date Form Improvement s Description and Comments 01 2021 F 1108 0121 Initial Release...

Страница 78: ...Re Order Part Number F 1108 LANDOLL COMPANY LLC 1900 North Street Marysville Kansas 66508 785 562 5381 800 428 5655 WWW LANDOLL COM Copyright 2021 Landoll Company LLC All rights reserved including th...

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