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Страница: 13 / 15

SECTION 7 - TROUBLESHOOTING CHECK LIST

ERROR

CAUSE

SOLUTION

1. No welding power

    Mains switch turned on
  Operation signal does not light
  up

Interrupted cable

Check cable and Mains

2. No welding power

Mains switch turned on

Welding cable connection
interrupted.
Bad contact or no

contact

Check connections
Connect work piece
Fasten contact clamp directly to
work piece

3. No welding power
Mains switch turned on

Error by fault current

Press reset button or switch device
off and on
If malfunction continues, send
device to be serviced

4. Poor ignition

poor contact with mass

dirty electrode

Tip of electrode burnt off

Connect work piece

Grind electrode

Grind electrode

5. Mains Fuse and/or safety cut-out
has tripped

Mains fuse too weak, Incorrect
safety cut out

Mains fuse is tripped under no-
load conditions

Insert correct fuse

Send device to service

6. Poor welding characteristics

wrong protective gas

no protective gas

Use inert protective gas (ARGON
4.6)

7.Oxidation and rust formation

Heavy gas pressure sufficient

Reduce flow amount

8. Strong oxidation of welding
spots

wrong protective gas

no protective gas

Use inert protective gas (ARGON
4.6)

9. Tungsten contamination
in basic material

Electrode with too high pressure
onto work piece

Touch work piece with very slight
pressure so that it manages to
ignite

10. Tungsten Electrode
sticks to work piece

Electrode with too high pressure
onto work piece

Touch work piece with very slight
pressure so that it manages to
ignite

11. Tungsten Electrode
fuses immediately

Grinding too sharp

Grind in recommended angle (25°)

12. Static discharge onto the

device surface

Special situation at your location

Use special foot mat for the work
area

13. Work piece sticks to welding

table

Bad contact to welding table

Use clamp or pliers

14.

Equipment stops on status

"WAIT"

Electrode was not separated from
the work piece after the welding
procedure

Separate electrode from the work
piece

15.

Equipment indicates status

“WAIT” after switching on the

device

Check charging fuse and replace if
necessary

ATTENTION: The device should be opened by trained personnel only!

Text and figures at the time of printing. Subject to change.

Содержание PIP 100

Страница 1: ...mage caused by improper use and operation Before use please be sure to read the manual sections General Safety Requirements Personal Protection and the Safety Precautions Please retain these instructions for reference Note on Symbol The equipment manufactured by Lampert Werktechnik GmbH fulfil the standard requirements of CE certification and are manufactured according to VDE guidelines Use origin...

Страница 2: ...Basic Information and Tips 11 4 6 Grinding the Electrodes 11 SECTION 5 MAINTENANCE 11 SECTION 6 TECHNICAL DATA 12 6 1 Technical Data 12 6 2 Identification Plate 12 SECTION 7 TROUBLESHOOTING 13 SECTION 8 EC DECLARATION OF CONFORMITY 14 SECTION 1 GENERAL APPLICATION OF THE WELDING DEVICE PIP 100 intended use the placement of spot welding on precious metal and precious metal alloys on steel and steel...

Страница 3: ... ex works This means that it also may be operated using 220 volts due to its tolerance of 15 Devices set to a different voltage than 230 V will be marked with a special sticker If the PIP 100 is switched for a voltage other than 230V it will have a sticker with the corresponding voltage The device should only be opened by authorized customer service otherwise the manufacturer s warrantee is invali...

Страница 4: ...t cover the device Always place the device on a hard non combustible insulated material base Do not allow metal dust e g during abrasion work to directly enter the device 3 2 DESCRIPTION OF THE CONTROL ELEMENTS CONTROLLER Fig 1 INDICATION AREA 1 CONTROL AND MEMORY KEYS 2 ACTIVATOR FOR AUXILIARY LIGHTING 3 ACTIVATOR ELECTRODE SHARPENING ENGINE 4 ...

Страница 5: ...ET FOR AUXILIARY LIGHTING 6 CONNECTING SOCKET FOR GRINDING ENGINE 7 CONNECTING SOCKET FOR HANDPIECE 10 CONNECTING SOCKETS FOR CONTACT ELEMENTS 9 such as welding table welding clamp holding plier Safety patch cord In order to plug off an insert plug it is essential to first press this plug into the socket to detach the locking ...

Страница 6: ...R 12 for 6 0mm pressure tube min 3 bar 43psi max 10 bar 145psi oil free FUSEBOX 13 Welding current T10AH 5x20mm FUSEBOX 14 Auxiliary lighting T2 5AH 5x20mm FUSEBOX 15 Power Fuse T4AH 5x20mm MAIN SWITCH 16 APPLIANCE COUPLERS 17 Connection of the mains cable SHIELDING GAS CONNECTOR 18 for 6 0mm pressure tube max 4 bar 58psi PC CONNECTION 19 ...

Страница 7: ...nnection socket 5 marked Filter located on the front side of the device and secure it with the nut Attach the pressure controller to the protective gas container after carefully reading the instructions if possible use argon gas with a minimum of 99 9 e g Argon 4 6 or an inert gas mixture suitable for your application Connect pressure tube by using the quick connectors to the pressure controller a...

Страница 8: ... cancel memory procedure Save store current parameters Auxiliary lighting on off Grinding engine on off 4 2 DISPLAY Achievement in the per cent of 15 100 in 5 stages Welding time in ms of 3ms 52ms Devices interior temperature Hand piece temperature Charge welding tension 1 5 Welding Impulse shape 1 6 Gas pressure in bar Status and or error display Selected programme number ...

Страница 9: ... and key Using the or key the memory procedure can be discontinued The S Key needs to be pressed again for 2 seconds to close the memory procedure With release the S key the current parameters are stored into the selected program place SELECTION OF WELDING TENSION Different welding tensions can be selected in the menu charge Charge Welding Tension in V 1 38 2 39 5 3 40 5 4 41 5 5 43 The welding te...

Страница 10: ...ure sinks under 35 C the compressed air valve is closed and the hand piece cooling is deactivated Also by starting a welding procedure the compressed air valve is closed If the hand piece temperature reaches 53 the cooli ng is obligation switched on If the hand piece temperature falls under 53 the c ooling can be stopped by starting a new welding procedure GAS PRESSURE SETTING Adjust the pressure ...

Страница 11: ...an serve well as a welding addition Allow the needle to clamp in longer for deep lying welding spots If you work with adding material use only suitable welding wires If you have problems igniting it may be helpful to lightly press the needle sideways Using this technique you will be able to push welding spot in a certain direction 4 6 GRINDING THE ELECTRODES Figure 4 The electrodes must be ground ...

Страница 12: ...ended ARGON 99 9 ARGON 4 6 maximum gas pressure 4 bar 58psi Compressed air max 10 bar 145psi Cyclic duration X 80 Protection class system I Insulation category B Protection type IP21S Weight 16 kg 6 2 IDENTIFICATION PLATE Description of symbols Amperage Voltage Protection Method Hertz Alternating Current AC Tungsten Inert Gas Welding Direct Current 1 50 60Hz Power plug single phase Alternating Cur...

Страница 13: ...ormation Heavy gas pressure sufficient Reduce flow amount 8 Strong oxidation of welding spots wrong protective gas no protective gas Use inert protective gas ARGON 4 6 9 Tungsten contamination in basic material Electrode with too high pressure onto work piece Touch work piece with very slight pressure so that it manages to ignite 10 Tungsten Electrode sticks to work piece Electrode with too high p...

Страница 14: ...es that the product Precision Welding Device PIP 100 conforms to the conditions set forth in the above named guidelines including any changes made up to the time of declaration The following harmonised standards were used Welding current sources for arc hand welding in limited operation DIN VDE 0543 VDE 0543 Protective housing type IP Code DIN EN 60529 VDE 0470 1 Electro magnetic compatibility EMV...

Страница 15: ...15 ...

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