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Mars-Mars PRO

User Manual

Code No. 9.900.900.710
U:\QA\Manualer\Arkiv\Manuals- Labogene-Origio-GKO\Manualer-WORD\ScanLaf\Mars Mars Pro manual-UK - rev. 06.doc

Page 10 af 34

Design:

The safety cabinet consists of



Fan and filter compartment and return air duct (double back wall) made of polyester-coated

sheet steel.



Support stand made of polyester-coated sheet steel and equipped with levelling feet.



Work chamber with tabletop and trough in stainless steel (AISI 304).



Side windows and sliding front window all in safety glass.



Internal ventilation system with negative pressure plenum.



Microprocessor control and supervision system.



Mars Pro prefilter cabinet is made in polyester-coated sheet steel



Mars Pro prefilter holder are made in stainless steel (AISI 304)

The work chamber is formed by the ceiling (main HEPA filter and air distributor), side windows, side

panels with installation zones, back wall, tabletop and trough; the front is partly closed by the sliding

front window; the work opening is situated below the front window.



The air distributor after the main HEPA filter covers the entire ceiling surface thus giving an

extremely uniform airflow.



The trough will collect and hold any spillage of fluids. A drain valve can be installed.



Mars Pro has installed drain channels between the tabletops to avoid spills into the prefilters.



The installation zones in the back wall can be equipped with electric outlets.



The side windows come with holes for installation of valves.



The stainless steel modular tabletop is easily removed for cleaning.



The internal light is installed between the air distributor and the main filter. This secures that

the light is glare-free and the airflow is turbulence free.

Options:



UV light mounted on the front wall above the front window.



Protective ground sockets 230V~ / 4A installed in the side panels.



Valves for various gasses i.e. gas, nitrogen (N

) vacuum, or Carbon dioxide (CO

), a

maximum of 3 installed in each side window.



Exhaust valve for connection to the exhaust system consult your dealer for detailed

information.



Double HEPA-filter exhaust system as specified by BS 5726-(92).



Carbon filter exhaust system takes organic solvents when doing recirculation

Please contact our sales department for information regarding other available options.

Содержание SCANLAF Mars GS Series

Страница 1: ...ls Labogene Origio GKO Manualer WORD ScanLaf Mars Mars Pro manual UK rev 06 doc Page 1 af 34 Mars GS Mars Pro GS 900 1200 1500 1800 Class 2 Biohazard Safety Cabinet or Cytotoxic Cabinet with automatic control system MICROPROCESSOR BASED USER MANUAL ...

Страница 2: ...c Page 2 af 34 Symbols used in this Manual NOTE Used to direct attention to a special item WARNING Used in case of danger of a serious accident Copyright 2009 version August 2012 LaboGene ApS Industrivej 6 8 Vassingerød DK 3540 Lynge Tel 45 3940 2566 Mobil 45 3016 0990 Fax 45 4498 1741 Mail info labogene com Internet www labogene com CVR No DK32259154 ...

Страница 3: ...paration 14 7 3 Connections 15 8 Testing 16 8 1 Air velocity in laminar flow 16 8 2 Air velocity in inlet and exhaust opening 17 8 3 Airflow patterns visualization 17 8 4 Test of filters 18 8 5 Test of the retention at front opening 18 9 Work Rules 19 9 1 Before start up 19 9 2 While working 20 9 3 After work 21 10 Control Panel 22 10 1 Programming 23 10 2 Supervision Alarm 23 11 Cleaning and deco...

Страница 4: ... own safety WARNING Potential Contamination hazard The Safety Cabinet can be used for manipulations of Biohazardous and toxic materials so internal components and filters can be contaminated Service personnel must therefore observe strict safety precautions when handling potentially contaminated material It is required by law that prior to service maintenance on any potentially contaminated zone t...

Страница 5: ... fully decontaminated prior to disposal and a Certificate of Decontamination must be produced by the operator before removal from the laboratory NOTE Start up after service repair If any safety devices shielding earthing etc were removed or disabled prior to or during repairs then the cabinet must not be started up until these devices are re installed and checked for correct operation Before the c...

Страница 6: ...binet provided that The cabinet is not modified or changed without authorization Only original spare parts or accessories as supplied by LaboGene are used Use of non original parts will invalidate the warranty Maintenance and service checks are carried out at specified intervals A repeat commission test is carried out after any service or repair to components influencing these tests The standard w...

Страница 7: ...ets have Microprocessor controller with LCD display indicating fan and alarm status Air velocity sensors Clock 7 days and hour counter Pre setting of automatic start up timer for delay start and timer for UV light Alarm for any deviation from safety conditions Full programming of alarms and fans through pass word protection Ergonomically correct sloping front for maximum operator comfort Motor dri...

Страница 8: ... the ScanLaf Mars Mars Pro series The safety cabinet must not be used for Group 4 pathogens Attention is drawn to the risk assessment requirements of the Control of Substances Hazardous to Health COSHH Regulations 1999 UK The cabinet is not suitable for HIGH RISK biological agents HIGH RISK biological agents include all etiologic agents designated Class 4 by CDC and oncogenic viruses classed high ...

Страница 9: ...ng operation the front window is partly open and the in going airflow prevents the escape of particles from the inside of the work chamber thus protecting the operator and the environment Air filtration The ScanLaf Mars Mars Pro main filter and exhaust filter of ScanLaf Mars Mars Pro and the prefilter for Mars Pro are all high efficiency HEPA filters Air velocity monitoring The low turbulence vert...

Страница 10: ...tributor after the main HEPA filter covers the entire ceiling surface thus giving an extremely uniform airflow The trough will collect and hold any spillage of fluids A drain valve can be installed Mars Pro has installed drain channels between the tabletops to avoid spills into the prefilters The installation zones in the back wall can be equipped with electric outlets The side windows come with h...

Страница 11: ... 650 1800 720 Front opening fixed mm 200 200 200 200 Working height mm 750 1050 750 1050 750 1050 750 1050 Air velocity vertical flow m s 0 30 0 30 0 30 0 30 Down Flow rate m 3 h 800 1100 1300 1500 Noise level ISO6081 dB A 54 54 54 54 Light intensity variable Lux 0 2000 0 2000 0 2000 0 2000 HEPA filters H 14 H 14 H 14 H 14 Voltage frequency V Hz 220 240 50 or 115 60 220 240 50 or 115 60 220 240 50...

Страница 12: ...ty vertical flow m s 0 28 0 28 0 28 0 28 Air velocity deviation 10 10 10 10 Down Flow rate m 3 h 800 1100 1300 1500 Exhaust Flow rate m 3 h 300 400 500 600 Noise level ISO6081 dB A 55 55 56 5 Light intensity variable Lux 2000 2000 2000 2000 HEPA filters H 14 H 14 H 14 H 14 Voltage frequency V Hz 220 50 or 115 60 220 50 or 115 60 220 50 or 115 60 220 50 or 115 60 Power W 300 300 400 400 Fuses A 10 ...

Страница 13: ...andwich Galvanized Viscoelastcal Galvanized Front Side Windows Laminated tempered 2 3 mm 1 5 mm 7 Installation Transport of the ScanLaf Mars MarsPRO can be carried out by lifting the cabinet using a forklift either sideways under the support stand or directly under the trough Furthermore the cabinet can be moved manually by using hooks in the dedicated holes in the support stand Whenever transport...

Страница 14: ...alves for gases or vacuum are installed in the side windows A qualified technician must make the connections for the supply 4 For connection of the exhaust air to the exhaust air systems special precautions which must be discussed with the cabinet supplier must be taken When the cabinet has been installed 1 Check that the front window is in the correct position i e parallel to the front shield 2 N...

Страница 15: ...efore connecting the power supply it must be checked that the mains specifications correspond to those stated on the type plate The safety cabinet is provided with a flexible power cord The connection may be installed hard wired or by means of a wall outlet with protective ground If a hard wired connection is used a main switch which will cut off all poles to the unit must be used This switch must...

Страница 16: ...r velocity in laminar flow Equipment The down flow is measured with a calibrated thermo anemometer Procedure Turn on the cabinet and wait until the airflow has been stabilized The thermo anemometer is placed in the measuring spot in a height 75 mm 50 100 over the upper edge of the front opening The measuring spots on the tabletop are for Mars Mars Pro Min 4 in a line evenly divided 125 mm from the...

Страница 17: ... m2 Y m s Acceptance Air velocity in inlet 0 45 10 m s 390 m3 h Mars 1200 Mars PRO 590 Mars 1800 The fan speed settings are to be recorded Alarms The alarm for inflow velocity is set to 0 4 m sec 345 m3 h Mars 1200 Mars PRO 518 m3 h Mars 1800 and the matching alarm level setting is recorded 8 3 Airflow patterns visualization The purpose of the test is to verify that no smoke escapes from the worki...

Страница 18: ... for leaks Mars PRO Main and exhaust filters Turn on the Mars PRO and introduce the aerosol directly in the centre of the cabinet backwall Adjust the Photometer to 100 up stream concentration Scan the downstream side of the filter over the entire surface Scan all filter joints and sealant for leaks Pre filter Turn on the Mars PRO and introduce the aerosol slowly directly in each filter over the wh...

Страница 19: ...inets are developed and produced for use in clean environments They must not be operated outdoors or in environments with extreme air pollution The safety cabinets are not intended to filter vapours containing acids or organic solvents The safety cabinets must not be used as a fume hood Approximately 15 minutes before any work in the cabinet the fan of the unit must be switched on at normal veloci...

Страница 20: ... chamber is essential for personnel and product protection Negative influences of the flow conditions must therefore be avoided They are primarily raised due to Rapid movements of the operator s hand arm or body both in and in front of the work chamber Covered perforations in the tabletop both at the front and the back of the work chamber Large objects and apparatus Devices making rapid movements ...

Страница 21: ... Mars Mars Pro manual UK rev 06 doc Page 21 af 34 9 3 After work Remove objects and appliances from the work chamber Clean the work chamber remove fluids if any from the trough and dry it Disinfect if required Leave the cabinet fan in operation for about another 10 minutes Close the front window to its lowest position ...

Страница 22: ...contamination or activation of the table top The time for the light is set in the user menu See User menu 6 Button 6 can be connected to an internal plug in the chamber for remote on off of the plug gas resetable valve 7 Not active Only for programming 8 Not active Only for programming 9 Not active Only for programming 0 Not active Only for programming The user can by pressing enter see following ...

Страница 23: ...al people for safety reasons who has got the Service access code In Service mode can be adjusted the Airflow speeds down flow and exhaust through 2 air flow sensors The setting and calibration of the Alarms analogue air flow sensors or pressostats The configuration of the cabinet options with or without UV light light mode setting el out lets gas resetable valves Pir sensor External control settin...

Страница 24: ...ironment inside and that the cabinet instantly provides operator safety the cabinet has to run at constant reduced speed in the working hours Programmable through the Autostart menu Setting of light The light setting of the cabinet upon alarm can be set in 3 different alternatives Light always on when blue light butto is activated Light always on when blue light button is activated and in full spe...

Страница 25: ... corners 6 Clean the back wall and the side windows 7 Raise the sliding front window to the highest position using the control panel and open the hinged front cover 8 Clean the window on the inner side 9 Close the front cover 10 Put the clean tabletops back in their place 11 Let the fan run for 10 minutes 11 1 Weekly Wipe the outside of the unit with a mild household cleaner Anti static spray may ...

Страница 26: ... hours and let the neutralization last for ca 1 hour 3 Switch off the fan 4 Dismantle the metal plate on the exhaust opening and mount the exhaust connection 5 Connect the exhaust fan reinstalling the fuses 6 Remove the tape on the front window 7 Close the front cover and set the sliding window in working position 8 Let the Mars Mars Pro run for at least 30 minutes 9 The Mars Mars Pro is ready for...

Страница 27: ... the vertical flow inside the work chamber and the horizontal in flow in the work opening Test of air flow patterns General function and safety tests in accordance with local requirements For this purpose we recommend a maintenance agreement Before work on the electrical system disconnect the power Fuses are accessible and situated on top of the cabinet authorized person only All maintenance and r...

Страница 28: ...r like lab coat gloves and mask and that the cabinet is documented decontaminated To replace the HEPA filters proceed in the following manner Open the service panel of the cabinet set the window in the highest position and open the service panel Remove the front panel and place it in a safe area The internal filter fan compartment is now accessible Now unhook the anchors of the main filter by foll...

Страница 29: ...are easily exchanged while the cabinets are running under full speed to ensure full operator and environment protection The prefilter cassettes are taken up and the prefilter are carefully placed in plastic back and closed safely Before installing the new filters the filter frame must be cleaned very carefully Be careful not to harm the prefilters The new filters must correspond to make and the mo...

Страница 30: ...ndows up T 1A Ø5x20 Windows down T 1A Ø5x20 The fuses of the windows are located in the middle of the top of the cabinet behind a protective cover Equipment required Small screwdriver for slotted screws and Fuses see the Instruction Manual Procedure for replacement of fuses Authorized persons only Switch off the power Remove the protective cover Locate the burned fuse Replace the fuse Install the ...

Страница 31: ...elease lamps from the fixtures by rotating it 90º Install the new UV lamp performing the inverse operation NOTE Use gloves when manipulating a germicidal UV lamp to prevent leaving hand prints that reduce the effects of the ultraviolet radiation Replace UV lamp every 2000 or 3000 hours of life 12 5 Spare parts Cat No Item 9 000 040 001 UV light tube for Mars Fortuna 900 1800 9 000 040 011 Light tu...

Страница 32: ...splay board Mars Fortuna Titan PCR 9 000 050 011 Motor board Mars 9 000 050 010 UV light ballast 9 000 050 013 V shaped H 14 prefilter for Mars Pro 9 000 050 014 Blower for Mars 9 000 060 001 Exhaust HEPA filter for Mars 900 1200 9 000 060 002 Exhaust HEPA filter for Mars 1500 1800 9 000 071 001 Laminator for Mars 900 9 000 071 002 Laminator for Mars 1200 9 000 071 003 Laminator for Mars 1500 9 00...

Страница 33: ...Mars Mars PRO User Manual Code No 9 900 900 710 U QA Manualer Arkiv Manuals Labogene Origio GKO Manualer WORD ScanLaf Mars Mars Pro manual UK rev 06 doc Page 33 af 34 13 Log Book ...

Страница 34: ...rotect its employees from all dangers We therefore kindly ask you to complete this statement before work is commenced Subject Service report No ______________ Service agreement No ______________ The undersigned hereby declares that the above repair inspection will not expose the service technician to hazardous biological chemical or radioactive agents Reservations if any may be indicated here e g ...

Страница 35: ...fety of machinery Technical principles and specifications EN 60204 1 2006 Safety of machinery Electrical equipment of machines General requirements EN 61010 1 2001 Safety requirements for electrical equipment for measurement control and laboratory use General requirements EN 61000 6 3 2007 EN 61000 6 1 2002 Electromagnetic compatibility Generic immunity emission standard EN ISO 14121 1 2007 Safety...

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