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LAARS HEATING SYSTEMS

Page 12

1K. Electrical Wiring

Follow these instructions to make the necessary

initial electrical connections.

1.

Remove the two screws attaching the front cover
of the control box.

2.

There are five wires coiled in the area on the
right side of the control box, supplied with wire
nuts: two black wires twisted together, two white
wires, and a separate brown wire.

3.

Follow the schematics in Figures 10 & 11.
Remove the wire nut from the two black wires,
and connect the hot lead from the 115V power
supply, and the neutral lead to the white wires
and the neutral side of the pump. The brown wire
attaches to the hot side of the pump.

4.

Attach the leads from the wall thermostat to the
R and W terminals on the terminal strip, located
on the left side of the control box.

5.

Check the boiler wiring and pump for correct
voltage, frequency and phase. If the pump circuit
is other than 115V, be sure there is an
appropriate transformer or relay installed. The
pump relay is suitable for pumps of 3/4 HP or
less.

6.

For systems with multiple zone pumps or valves
(see Figure 12).

A means of disconnecting the electrical supply

must be provided within sight of the boiler. The pump
and boiler must be wired as shown to insure that the
pump is running whenever the boiler is firing.

WARNING

The boiler must be electrically grounded in
accordance with the requirements of the authority
having jurisdiction or, in the absence of such
requirements, with the latest edition of the national
Electrical Code, ANSI/NFPA 70, in the U.S. and
with the latest edition of CSA C22.1 Canadian
Electrical Code, Part 1, in Canada. Do not rely on
the gas or water piping to ground the metal parts of
the boiler. Plastic pipe or dielectric unions may
isolate the boiler electrically. Service and
maintenance personnel who work on or around the
boiler may be standing on wet floors and could be
electrocuted by an ungrounded boiler.

Hi-Limit Switch: Factory setting is 190°F

(88ºC). This setting is correct for normal operations,
and should only be changed by an authorized service
technician. Under no Circumstances should the setting
exceed 220°F (104ºC).

Flow Switch: If the system includes a flow

switch, it should be wired in series with the high-limit
switch. The boiler will not fire unless the pump is
running and the flow switch is closed.

Field installed safety devices and operating

controllers, such as valve end switches, relays, timers,
and outdoor temperature reset devices, can be
connected to the boiler through the wall thermostat
circuit. Do not exceed a draw of 30VA on the
transformer secondary.

Heat Anticipator: For single zone installations,

the wall thermostat heat anticipator should be set at
1.0A. For multi-zone installations, have a qualified
electrical technician make the necessary measurements
and properly set the thermostats.

1L. Filling the System

It is crucial to the efficient operation of the

system that all air be removed from the circuit. For
this reason, an air scoop and vent should be located
close to the boiler outlet, and there should be a
minimum distance between cold water feed and
system purge valve.

1.

When the system has been completely installed,
close all air vents and open the makeup water
valve. Allow the circuit to fill slowly.

2.

If a make-up water pump is employed, adjust the
pressure to provide a minimum of 12 psi (83kPa)
at the highest point in the circuit. If a pressure
regulator is also installed in the line, adjust it to
the same pressure.

3.

Close all valves. Purge one circuit at a time as
follows:

a.

Open one circuit drain valve and let water
drain out for at least 5 minutes. Be certain
there are no air bubbles visible in the water
stream before closing the drain valve.

b.

Repeat this procedure for each circuit.

4.

Open all valves after all circuits have been
purged.

5.

Run the system circulating pump for a minimum
of 30 minutes with the boiler shut off.

6.

Open all strainers in the system, and check for
debris.

7.

Recheck all air vents as described in Step 3.

8.

Inspect the liquid level in the expansion tank,
with the system full of water, and under normal
operating pressure, to ensure proper water level
in the expansion tank.

9.

Start up boiler according to the procedures
described in Section 2 and operate the system,
including the pump, boiler, and radiation units,
for one hour.

10.

Recheck the water level in the expansion tank. If
it exceeds 1/2 of the volume of the tank, open the
tank drain and reduce the water level.

11.

Shut down the entire system, and vent all
radiation units and high points in the system.

Содержание Mini-Therm JVi JVH

Страница 1: ...l is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of t...

Страница 2: ...bustion Air Supply 5 1H Venting 6 1H 1 Vertical Venting Category I 7 1H 2 Horizontal Venting Category III 8 1H 3 Common Venting System 9 1I Water Piping of Boiler System 10 1I 1 By Pass Piping 10 1J C...

Страница 3: ...elected to provide for correct system design water temperature rise Table 2 details temperature rise and water flow for the Mini Therm boilers SECTION 1 General Information WARNING The JVi induced dra...

Страница 4: ...to be installed in a garage all burners and burner ignition devices must have a minimum 18 457mm clearance above the floor 4 The Model JVi 50 through JVi 225 boilers can be installed in a closet as lo...

Страница 5: ...the surrounding area as outlined in the latest edition of C B 2 4 6 1 A DRAIN 11 8 298 6 152 7 178 24 610 REF INDUCED DRAFT BLOWER MOTOR PULL OUT GAS MANIFOLD BURNER TRAY TEMP PRESSURE GAUGE TEMPERATU...

Страница 6: ...an is used to supply air to the boiler room the installer should make sure it does not create drafts which could cause nuisance shutdowns If a blower is necessary to provide adequate combustion air to...

Страница 7: ...ached to it Do not weld the vent pipe to the boiler collar The weight of the stack must not rest on the boiler The boiler top must be easily removable for normal boiler service and inspection Avoid te...

Страница 8: ...ing of 400 F 204 C see Table 9 for a list of approved sealing materials Use at least three corrosion resistant screws at each slip joint when required Description Manufacturer Product High Temperature...

Страница 9: ...onnected to the common venting system are located and other spaces of the building Turn on clothes dryers and any gas burning appliance not connected to the common venting system Turn bathroom exhaust...

Страница 10: ...to expansion and contraction of copper pipe consideration should be given to the type of hangers used Rigid hangers could transmit noise through the system caused by the piping sliding in the hangers...

Страница 11: ...Mini Therm JVi Page 11...

Страница 12: ...w switch it should be wired in series with the high limit switch The boiler will not fire unless the pump is running and the flow switch is closed Field installed safety devices and operating controll...

Страница 13: ...Mini Therm JVi Page 13 Figure 11 Wiring Diagram JVP Figure 10 Wiring Diagram JVH...

Страница 14: ...primary secondary pumping Connect to W in lieu of A Boiler relay is used for boiler pump and connection to W will energize boiler pump when any zone is calling for heat Wiring with Taco Zone Valves W...

Страница 15: ...ing these instructions Figure 15 Main Burner Pilot Flame Pattern SECTION 2 Operating Procedures Before placing the boiler in operation check and reset the safety shutoff devices Once the boiler is con...

Страница 16: ...f water temperature is below the limit setting the inducer motor relay will turn on the draft inducer 4 Pressure switch will sense the fan inducer operation and send 24 volts to the flame rollout swit...

Страница 17: ...ll next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electric switch do not use any pho...

Страница 18: ...ft side of the heater which must be removed to drain that side Both sides must be drained 10 The gas and electric controls on the boiler are engineered for long life and dependable operation but the s...

Страница 19: ...on the terminal board and from the orange wire terminal on the pump relay to the W connection on the terminal board If no output is found the connections or the pump relay could be defective 6 Place...

Страница 20: ...gh boiler Check temperature rise between inlet and outlet boiler piping 15 F 8 C to 25 F 14 C temperature rise is recommended If temperature rise is over 25 F 14 C increase pipe size or pump capacity...

Страница 21: ...ER UNPLUG IGNITER MEASURE VOLTAGE AT TWO BOTTOM TERMINAL OF SV9501 SV9601 24 VAC NOMINAL YES YES YES YES YES NO NO NO YES NO NO NO Troubleshooting Honeywell SV9501 SV9601 Hot Surface Pilot System REPL...

Страница 22: ...ked Check electrical connections between module and pilot operator on gas control Check for 24 Vac across PV MV PV terminals on module If voltage is okay replace gas valve if not replace module Check...

Страница 23: ...Also known as radiation Isolation Valve Used to isolate the boiler from the circuit It minimizes the amount of water drained from the system Primary Secondary Piping Two or more interconnecting circu...

Страница 24: ...032900 L0032900 L0032900 L0032900 L0032900 L0032900 L0032800 L0032800 L0032800 L0032800 L0032800 L0032800 L0032700 L0032700 L0032700 L0032700 L0032700 L0032700 L0052601 L0052601 L0052602 L0052602 L005...

Страница 25: ...0032900 L0032900 L0032800 L0032800 L0032800 L0032800 L0032800 L0032800 L0032700 L0032700 L0032800 L0032800 L0032800 L0032800 L0052604 L0052604 LD052605 LD052605 LD052605 LD052605 E0088400 E0088400 E00...

Страница 26: ...4 Tee 1 2 Coupling Model 50 100 1 2 Close Nipple Front Panel Insulation Items 13 14 15 and 30 are not shown 18 19 17 24 29 39 42 16 22 21 26 34 2 6 1 11 5 37 4 3 41 40 Rear Panel Insulation 12 36 7 7...

Страница 27: ...Mini Therm JVi Page 27...

Страница 28: ...CA 93021 805 529 2000 FAX 805 529 5934 20 Industrial Way Rochester NH 03867 603 335 6300 FAX 603 335 3355 480 S Service Road West Oakville Ontario Canada L6K 2H4 905 844 8233 FAX 905 844 2635 www laar...

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