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CALIBRATION CHECK 

 

  

1.

 

Brand new crimpers are shipped calibrated, but a calibration check is recommended prior to 
using the crimper for the first time. 
 

2.

 

Lubricate all contact surfaces, place any die set, and the pusher donut in the crimper.  No hose 
and fitting are required for an initial calibration check. 
 

CAUTION:

  Failure to lubricate die sets and the cone base regularly will cause damage to the 

die set and could permanently damage the crimper.  
 

3.

 

Slide the Pusher onto the retaining disc on the hydraulic ram. 
 

4.

 

Set the micrometer at “95”. 

 

5.

 

Press and hold down the foot pedal.  For the portable unit operate the power unit according to 
manufacturer’s instructions. 

 

6.

 

When the ram extends it should engage the pusher donut causing the dies to completely close 
and the pump to start building pressure for approximately 1 second before shutting off, the 
crimper is correctly calibrated. 

 

7.

 

If the time to shut off is not approximately 1 second after the die completely closes or the die 
does not completely close, the micrometer must be adjusted. 

 

8.

 

For the KH-60-P Series: If the line is just visible as shown in the illustration after the dies are 
completely closed and pressure has built up in the hydraulic cylinder the crimper is correctly 
calibrated.  

 
The KH60 crimper is factory calibrated prior to shipment.  

However, due to machining tolerance on metal surfaces of the 
die sets and cone base, as well as normal wear, recalibration 
should be performed when the crimper consistently crimps 
hose and coupling assemblies outside of the Kurt Hydraulics 
crimp diameter tolerance. 

 
 
 
 
 
 
 
 
 

Содержание KH-60

Страница 1: ...KH 60 KH 60 P CRIMPER OPERATORS MANUAL Kurt Manufacturing Company AN EMPLOYEE OWNED COMPANY HYDRAULICS DIVISIONS TOLL FREE 1 866 257 7995 FAX 1 308 787 1281...

Страница 2: ...CONTENTS WARNING SAFETY PRECAUTIONS 2 SPECIFICATIONS 3 INSTALLATION 4 HOSE PREPARATION 5 CRIMPING 6 CALIBRATION CHECK 9 MICROMETER ADJUSTMENT 10 SERVICE AND MAINTENANCE 12 WARRANTY INFORMATION 13 ACCE...

Страница 3: ...HOSE AND COUPLING COMBINATIONS DUE TO THE ADJUSTABILITY OF THE CRIMPER HOSE AND COUPLINGS OF OTHER MANUFACTURERS MAY STILL BE CRIMPED WITH THIS MACHINE KURT HYDRAULICS RECOMMENDS CONTACTING THE HOSE A...

Страница 4: ...2 Wide x 19 9 High KH 60 P Weight Approximately 110 lbs Maximum Cylinder Force 60 Ton Pump Maximum psi 10 000 Reservoir capacity 6 Gallon Oil type ISO grade 46 anti wear hydraulic fluid Electrical Re...

Страница 5: ...ated worktable Due to the weight of the crimper Kurt Hydraulics recommends lifting the crimper by mechanical means at the top of the single handle When lifted by this handle the crimper will be balanc...

Страница 6: ...ification which can be found at www kurthydraulics com by contacting technical support at 1 866 257 7995 or sending a request to hydraulictech kurt com 4 Determine hose cut length by subtracting the c...

Страница 7: ...base and segments for the die set with the supplied anti seize or equivalent high pressure molybdenum grease Re apply grease regularly especially when wearing surfaces on cone base and fingers appear...

Страница 8: ...ward to the operator Be sure the top rings of the die set are evenly contained inside the bottom of the pusher donut 6 Seat the die set in the cone base by firmly pushing down on the pusher donut Chec...

Страница 9: ...am pusher has retracted manually remove the pusher donut and pull the coupling out of the die set The ram pusher can also be removed as necessary depending on the size of the fitting being crimped Usi...

Страница 10: ...it should engage the pusher donut causing the dies to completely close and the pump to start building pressure for approximately 1 second before shutting off the crimper is correctly calibrated 7 If...

Страница 11: ...pproximately 027 change in crimp diameter For example If the Kurt Hydraulics crimp specification is 885 and the observed crimp diameter is 872 the stem foot needs to be turned approximately one half t...

Страница 12: ...allowed tolerance from the Kurt Hydraulics specification If all hose and coupling combinations crimp out of specification then the crimper must be recalibrated by using steps 1 5 mentioned above Each...

Страница 13: ...the drain plug with a 5 16 Allen wrench and drain all the fluid Remove any loose sealant from 3 8 NPT plug and re apply new Teflon pipe sealant Tape not recommended as it may obstruct precision fit pa...

Страница 14: ...e shall be replaced or repaired free of charge or extended a credit refund of the original acquisition cost to the purchaser This limited warranty is contingent upon the conditions that prompt receipt...

Страница 15: ...KHC 1730 1 730 Die Set silver KHC 1920 1 920 Die Set purple KHC 0580BL 0 580 3 Indent Die Set for BH Hose KHC 0850BL 0 850 3 Indent Die Set for BH Hose 31074 0830 301 Die Screws LC 022D 01M Die Sprin...

Страница 16: ...15 2019 Visit us at www kurthydraulics com Kurt Manufacturing Company AN EMPLOYEE OWNED COMPANY HYDRAULICS DIVISIONS TOLL FREE 1 866 257 7995...

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