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INSTRUCTIONS MANUAL

A7310164 0

02-99

PLEASE READ CARREFULY BEFORE USING THE MACHINE

STRAW-BLOWER - FEEDER

ALTOR 11050

STRAW-BLOWER - FEEDER - MIXER

TURBOMEL 11050

Содержание ALTOR 11050

Страница 1: ...1 INSTRUCTIONS MANUAL A7310164 0 02 99 PLEASE READ CARREFULY BEFORE USING THE MACHINE STRAW BLOWER FEEDER ALTOR 11050 STRAW BLOWER FEEDER MIXER TURBOMEL 11050 ...

Страница 2: ... though they are largely due to natural wear of parts not being in original adjustment conditions Therefore please DO NOT ASSUME THAT YOU KNOW HOW TO OPERATE AND MAINTAIN YOUR MACHINE before reading this manual carefully KEEP THIS MANUAL AVAILABLE FOR REFERENCE Your KUHN dealer will instruct you on the general operation of your machine He wants you to get the best performance possible and will be ...

Страница 3: ...r Type N conforms to the essential health and safety requirements of European Council Directive 89 392 EEC of 14 June 1989 amended by Directive 91 368 EEC of 20 June 1991 We have particularly considered the European Standards project EN 703 La Copechagnière le G Rostoucher L Perray Research Department Responsable Drawing Office Responsable S P E C I M E N ...

Страница 4: ...ation maintenance and repair recommendations given by the manufacturer using only genuine spare parts equipment and accessories as designated by the manufactu rer ALTOR 11050 and TURBOMEL 11050 silage loader distributor straw blower mixer wagons must only be used serviced and repaired by skilled persons who are familiar with the characteristics and operating modes of the machine These persons must...

Страница 5: ...d in accordance with the safety standards in force 10 When hitching and unhitching the machine put the stand or stands in the correct position and the loading device in the inoperative position arm lowered grab retracted 11 Take great care when hitching the machine to the tractor and when uncoupling it 12 Before hitching the machine make sure that there is sufficient ballast on the front axle of t...

Страница 6: ...riate to each particular situation 27 Be extra careful in bends and remember to take account of the overhang length height and weight of the machine 28 Before using the machine make sure that the guards are fitted and in good conditions Damaged guards must be replaced immediately 29 Before using the machine check all screws and nuts particularly those holding the tools teeth forks blades knives co...

Страница 7: ...ing and transport position 5 Before connecting or disconnecting a universal drive shaft disengage the PTO switch off the engine any remove the key from the ignition 6 If the primary universal drive shaft is fitted with an overload clutch or a free wheel it is essential that they are mounted onto the PTO of the machine 7 Always make sure that the universal drive shafts are mounted and locked correc...

Страница 8: ...y In case of injury seek medical advice immediately There is a risk of infection 6 Before carrying out any operations on the hydraulic circuit lower the machine fully retract the arm and grab ram rods switch off the engine and circuit pressure and remove the key from the ignition 7 Never change the order of commands or the direction of movements on the hydraulic circuit 8 In the case of an auxilia...

Страница 9: ...ination it is forbidden to throw away or dump any type of oil grease or filter Hand them over to specialist recovery firms 7 Before carrying out any operations on the electrical circuit disconnect the power source 8 Any protective devices liable to wear should be checked regularly Replace them immediately if they are damaged 9 Spare parts must comply with the standards and specifications laid down...

Страница 10: ...to your safety and to that of others as well as to the correct operation of the machine Read their contents and check their location Read the labels as well as the instructions contained in the user manual with the operator of the machine Keep the labels clean and legible Replace them when they become damaged Constructor s plate ...

Страница 11: ...Hydraulic and Electrical Connections 26 Preliminary Checks 27 No Load Tests 27 Unhitching 27 MACHINE OPERATION 28 Loading 28 Mixing 29 Transport 30 Distribution 30 OPTIONAL EQUIPMENT 32 Mixing Hopper and Electronic Proportioning Device 33 Weight Indicator or Programming Unit 33 Transmissions 33 MAINTENANCE 34 Conveyor Chain Tension 34 Beater Bar Drive Chain Tension 35 Oil Change and Level Check 35...

Страница 12: ... A photo 1 1 LH tail light B photo 1 2 reflective triangles C photo 1 1 pre assembled wiring harness D photo 2 TURBOMEL 11050 N B This equipment is fitted as standard on the machine in accordance with current legislation The equipment includes 1 RH tail light A photo 1 1 LH tail light B photo 1 2 reflective triangles C photo 1 1 pre assembled wiring harness D photo 2 ...

Страница 13: ...13 ...

Страница 14: ...length m H Inside body width m I Inside body height m J Minimum hitch height m Distribution height L Min m Max m N Track m O Wheelbase m Normal transport height m Unladen weight in working order STD STD MH I I MH kg 4130 4390 4550 4810 Weight on axle STD STD MH I I MH unladen kg 3150 3017 3440 3520 max kg 8530 8530 8530 8530 Weight on towing eye STD STD MH I I MH unladen kg 980 1373 1110 1290 max ...

Страница 15: ...15 ...

Страница 16: ...m G Inside body length m H Inside body width m I Inside body height m J Minimum hitch height m Distribution height L Min m Max m N Track m O Wheelbase m Normal transport height m Unladen weight in working order STD STD MH I I MH kg 4350 4610 4770 5030 Weight on axle STD STD MH I I MH unladen kg 3350 3450 3640 3737 max kg 8530 8530 8530 8530 Weight on towing eye STD STD MH I I MH unladen kg 1000 11...

Страница 17: ...17 ...

Страница 18: ...ed for straw blowing Push the lever for a turbine speed of 270 rpm This speed is used for distribution and mixing With the lever in the central position the unit is in neutral The turbine is not driven In this case only the hydraulic pumps are driven CHANGING BEATER BAR SPEED ALL TYPES OF CONTROL depending on machine Two hydraulic unit pumps can be coupled together to obtain two beater bar speeds ...

Страница 19: ...inting down the shutter is in the mixing position and the cover unfolded BEATER BAR AND DISCHARGE CONVEYOR OPERATION Third lever from the left When the lever is pointing to the left the conveyor runs forwards When the lever is pointing to the right the conveyor runs in reverse ADJUSTING THE CONVEYOR SPEED Switch on the bottom right hand side of the unit Switch to the left to increase the conveyor ...

Страница 20: ... from the left Push the lever to switch the shutter to the distribution position and fold up the cover Pull the lever to switch the shutter to the mixing position and unfold the cover BEATER BAR AND DISCHARGE CONVEYOR OPERATION First lever from the right Push the lever up to run the conveyor in reverse Push the lever down to run the conveyor forwards The intermediate position is neutral and is sho...

Страница 21: ...21 NOTES ...

Страница 22: ... between the machine and the tractor Couple the hitch safety cable to a fixed point on the tractor ADJUSTING THE TOW BAR The tow bar bracket Fig 1 item 63 can be mounted in one of two positions providing a total of six possible height settings These six settings are illustrated in Fig 2 To adjust Remove the tow bar by extracting pin 6 Unscrew the four bolts Fig 1 items 16 and 17 on either side of ...

Страница 23: ...23 Figure 1 Figure 2 Figure 3 6 HEIGHT ADJUSTEMENTS 2 POSITIONS 3 HEIGHTS 180 ROTATION ...

Страница 24: ... is designed for mounting the control unit when the machine is uncoupled from the tractor Mounting the unit on the tractor The machine is supplied with a control unit bracket for self assembly It is best fitted on the lower crossbar in the rear opening of the cab see photos below Electric control unit The user may choose the location for the unit ...

Страница 25: ...speed setting and direction of rotation comply with the manufacturer s instructions 8 Before engaging the PTO make sure that there are no persons or animals near the machine 9 Never engage the PTO with the tractor engine switched off 10 Disengage the PTO whenever the universal drive shaft angle limits indicated by the manufacturer are in danger of being exceeded 11 Beware After disengaging the PTO...

Страница 26: ...single acting hydraulic distributor to raise and lower the single acting parking stand or a double acting hydraulic distributor for the double acting parking stand The pressure hose is equipped with a male push pull coupler ISO 7241 depending on parking stand type The hydraulic brake hose is equipped with a special coupler NF U 16006 and ISO 5676 Connect the hoses Make sure that the hoses cannot c...

Страница 27: ...nd animals away from the danger area of the machine In the case of a free wheel PTO shaft the fan may continue to run for around two minutes after the PTO has come to a complete standstill Test each control in both directions arm grab beater bars turbine chute axle and cover Check the hydraulic circuit for leaks Test the lighting and signalling system side lights brake lights and turn signal indic...

Страница 28: ...oading through the rear door Make sure that the machine is empty or that no risk is involved in opening the door falling product Also be sure that the tractor engine is switched off Release the door handle by removing the clip open the door and lock in position with the bar Load the machine and close the door not forgetting to lock the handle Loading from above On the TURBOMEL fold back the cover ...

Страница 29: ...ill be achieved at high beater bar speed Put the shutter and cover into the recycling position this takes 3 to 4 seconds Engage the tractor PTO and bring the engine up to nominal speed Set the beater bars in forward motion with the conveyor speed at 0 Gradually bring it up to between 3 and 4 The optimum conveyor speed will depend on the available tractor power Should the beater bars jam switch the...

Страница 30: ...the fan comes to a complete standstill up to 2 mins The maximal authorized speed for the machine and the tractor is 25 km h 4 DISTRIBUTION Before getting down from the tractor or before any operations on the machine lay the machine on the ground switch off the engine remove the key from the ignition and wait until all moving parts are at a standstill Always start up the PTO before running the conv...

Страница 31: ... Description of Controls In the event of a beater bar blockage switch them into reverse in short bursts to free Beware of the direction of rotation of the beater bars and conveyor A loaded machine running too long in reverse may be seriously damaged Never attempt to clear product by hand or with a tool fork etc while the machine is running Never climb on the machine or inside the body while the ma...

Страница 32: ...only use the specially provided lifting hooks shown by a pictogram The machines are designed to take the optional equipment shown in the table below The optional minerals hopper and weight indicator or programming unit are factory mounted only Before fitting any optional item of equipment to a machine observe these few rules Check that the equipment received is what was actually ordered Check the ...

Страница 33: ...uctions relating to the universal PTO shaft See section on Starting Up Please read the manual supplied with the PTO shaft carefully FREE WHEEL WIDE ANGLE PTO SHAFT Please consult the safety instructions relating to the universal PTO shaft See section on Starting Up Please read the manual supplied with the PTO shaft carefully ADJUSTABLE CHUTE Device designed for spreading straw through 320 MIXING H...

Страница 34: ...ying out any operations on the electrical circuit disconnect the power source tractor charging circuit or battery Any protective devices liable to wear should be checked regularly Replace them immediately if they are damaged Spare parts must comply with the standards and specifications laid down by the manufacturer Only use KUHN spare parts Before carrying out any electrical welding work on the tr...

Страница 35: ...7 mm wrench Filling Refit the drain plug replace the seal if necessary Remove the level gauge plug 17 mm wrench Fill the gearbox using a funnel Capacity 5 litres of SAE 90 ISO 150 oil e g Shell Omala 150 Stop filling as soon as oil seeps through the level gauge hole Refit the level gauge plug and fill plug BEATER BAR DRIVE CHAIN TENSION To be checked every 100 hours If the sag exceeds 15 mm tighte...

Страница 36: ...change the filter elements if necessary see Changing the filter and strainer Fill the tank preferably through the filter by removing the cap 4 or if this is not easy to access via the filling tube by removing the cap 5 The minimum oil level must not be below the top 1 3 of the gauge 6 the maximum is the top limit of the gauge BEWARE Be sure not to overfill the tank Air is required for correct oil ...

Страница 37: ... surface in danger of rusting Grease the underbody When using a pressure washer beware of sensitive components ram joints electrical connections etc Grease the ram rods to protect them from moisture and dust Grease the drive chains Clean all greasing points and joints Grease Wherever possible store your machine in a sheltered area on blocks to isolate it from ground damp Check tyre pressure and wh...

Страница 38: ...Change oil in gearbox 10 11 Change filter cartridge After 100 hours 12 13 Check conveyor tension and then every grease conveyor shafts 100 hours 16 Check tension and grease beater bar drive chain After 150 hours 10 11 Change filter cartridge new machine After 250 hours 28 Reduction gear unit level OIL then every 250 hours 29 Gearbox level AVIARSX SAE 90 Replace oil Shell HYDRAU TP ISO 46 Change fi...

Страница 39: ...39 ...

Страница 40: ...istribute 1 Turbine fails to rotate Turbine jammed Switch off the tractor engine and Overload clutch slipping disengage the tractor PTO see the Safety Precautions section Clear the turbine at the distribution chute and beater bar 2 Turbine rotating Conveyor set to 0 Set conveyor speed to appropriate Beater bars in forward motion mark see Description of Controls section Beater bars jammed Decompres...

Страница 41: ... wheel transmission and your tractor with a hydraulic PTO clutch refer to your dealer problem with progressive clutch rate irrespective of tractor engine speed Chute movement too Flow limiters not Adjust flow limiters see Description of slow or impossible open wide enough Controls section Chute movement Flow limiters Adjust flow limiters see Description too quick open too wide of Controls section ...

Страница 42: ...42 NOTES ...

Страница 43: ...tear deterioration or accidents resulting from negligence or inadequate supervision misuse lack of maintenance and or if the machine has been damaged in an accident lent or used for a purpose other than the one intended by the Company Obviously the warranty does not apply if the faults are due to normal wear and tear deterioration resulting from negligence or inadequate supervision misuse lack of ...

Страница 44: ...s of any nature whatsoever must be inspected regularly and kept in perfect condition The Company s decision irrespective of the subject of the warranty claim is final and the purchaser agrees to accept it If the warranty claim is rejected the dealer has two weeks from the date of receipt of our letter of notification in which to request the return of the damaged parts Once this period has elapsed ...

Страница 45: ...RER DECLINES ALL RESPONSIBILITY SHOULD USE OF THE EQUIPMENT NOT COMPLY WITH THE RECOMMENDATIONS CONTAINED IN THIS MANUAL THE USER SHALL OBSERVE HEALTH AND SAFETY RULES AND AGRICULTURAL INSURANCE FUND RECOMMENDATIONS OUR SAFETY RULES AND ADVICE ARE NOT RESTRICTIVE ...

Страница 46: ... our products the characteristics contained in this manual which are correct on the date of publication may be changed at any time without notice or contestation All apparatus in the Kuhn Audureau range comply with the standards of the French Ministry of Labour laid down in decree n 86594 of 14 March 1986 and the departmental order of 14 March 1986 ...

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