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3 SERVICE WORK ON THE CHASSIS

6

F01200-10

Position the brake caliper. Mount and tighten screws

4

with

the spacers.
Guideline

Screw, front
brake caliper

M8

25 Nm (18.4 lbf ft)

Loctite

®

243™

Connect plug-in connector

5

and mount the cable tie(s).

Position the brake line, wiring harness, and clamp. Mount and
tighten screws

6

.

3.5

Installing V12 shock absorber

F01209-11

Push splash protector

1

to the side and position the shock

absorber. Mount and tighten screw

2

.

Guideline

Screw, top
shock absorber

M12

80 Nm (59 lbf ft)

Loctite

®

2701™

Mount and tighten screw

3

.

Guideline

Screw, bottom
shock absorber

M12

80 Nm (59 lbf ft)

Loctite

®

2701™

Info

The heim joint for the shock absorber at the swingarm
is Teflon-coated. It must not be greased with grease,
nor with any other lubricants. Lubricants dissolve the
Teflon coating, thereby drastically reducing the service
life.

Mount and tighten screw

4

.

Guideline

Screw, upper
subframe

M10

45 Nm (33.2 lbf ft)

Loctite

®

243™

Attach brake line

5

.

3.6

Installing V12 combination instrument

H02569-10

Position the connector retainer and speedometer on the upper
triple clamp.

Mount and tighten screws

1

.

Guideline

Remaining screws,
chassis

M6

10 Nm (7.4 lbf ft)

Route the clutch line with the clutch master cylinder toward
the front between the upper and lower triple clamps.

Содержание Freeride 250 F

Страница 1: ...SETUP INSTRUCTIONS 2018 Freeride 250 F Art no 3213743en...

Страница 2: ......

Страница 3: ...ms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior not...

Страница 4: ...or tips Indicates the result of a testing step Indicates a voltage measurement Indicates a current measurement Indicates a resistance measurement Indicates the end of an activity including potential r...

Страница 5: ...stall the reflector p 14 Route the front turn signal cable p 14 Route the rear turn signal cable p 15 Install the license plate holder extension p 18 Remove the motorcycle from the lift stand p 19 Ins...

Страница 6: ...ble Lift stand 78929955100 Carefully loosen and remove the tension belt of the footrest mount Info An assistant prevents the motorcycle from falling over 402050 01 Together with an assistant take the...

Страница 7: ...handover Have a lift stand available Lift stand 78929955100 Remove the two cable ties on the triple clamp 402051 01 Together with an assistant take the vehicle off the pallet Position the vehicle on...

Страница 8: ...screw 3 Guideline Screw bottom shock absorber M12 80 Nm 59 lbf ft Loctite 2701 Info The heim joint for the shock absorber at the swingarm is Teflon coated It must not be greased with grease nor with a...

Страница 9: ...nt and tighten screws 1 Guideline Screw handle bar support M10 40 Nm 29 5 lbf ft Loctite 243 Info Position the left and right handlebar supports evenly E00957 10 Warning Danger of accidents A repaired...

Страница 10: ...the center of the handlebar clamps Keep the gap widths equal when tightening 3 9 Installing the handlebar cushion E00958 10 Secure the handlebar cushion with two cable ties 3 10 Installing left side c...

Страница 11: ...ffic if the combina tion switch is installed Mount left side combination switch Combination switch left side 79039974044 Info The left side combination switch is optionally avail able as an accessory...

Страница 12: ...e cables without tension and secure with cable ties and cable holders 3 11 Installing right side controls F01236 10 Position the controls on the right half of the handlebar Route the cables without te...

Страница 13: ...lling left and right rear mirrors H01060 01 Mount the mirror clamps on both sides E00961 01 Mount and tighten the rear mirror on both sides 3 13 Installing hand guards left and right E00962 01 Preasse...

Страница 14: ...screws 1 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Mount and tighten screws 2 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft 3 15 Installing the front wheel Warning Danger of acc...

Страница 15: ...positioned Mount and tighten screw 2 Guideline Screw front wheel spindle M20x1 5 35 Nm 25 8 lbf ft Operate the hand brake lever several times until the brake lin ings are seated correctly against the...

Страница 16: ...g the license plate lamp F01175 10 Position the license plate lamp on the license plate holder extension and mount and tighten screw 1 3 18 Installing the reflector E00965 10 Mount reflector 1 on the...

Страница 17: ...3 Indicator lamps W2 3 W socket W2 1x4 6 d Position the cable with socket and bulb in turn signal control lamp 1 3 20 Routing the rear turn signal cable Preparatory work Fold the seat up p 17 F01176 1...

Страница 18: ...01181 10 Join the turn signal cable harness plug in connector to the main wiring harness plug in connector Mount EFI control unit 1 on the holder Info The wiring harness runs under the EFI control uni...

Страница 19: ...fo Ensure that the cable is routed correctly Mount and tighten screws 2 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Position the tail light on the license plate holder Mount and tighten scr...

Страница 20: ...b is located in the socket If there is no bulb in the socket Insert the bulb included in the accessory pack in the socket License plate lamp W5W socket W2 1x9 5d Insert the cable with socket and bulb...

Страница 21: ...ide stand must be folded up and secured with the rubber band 3 25 Installing the engine guard E00964 10 Position the engine guard on the frame at the front and mount screws 1 but do not tighten yet Po...

Страница 22: ...ental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Even w...

Страница 23: ...battery charger XCharge professional 00029095052 Alternative 3 CH battery charger XCharge professional 00029095053 Info Follow the instructions of the charger and the manual Disconnect the battery cha...

Страница 24: ...Main work Join plug in connector 1 of the turn signal relay plug in con nectors 2 of the turn signals plug in connector 3 of the headlight and plug in connector 4 of the ignition lock E00973 10 Attach...

Страница 25: ...ly on the lower mark for a motorcycle with rider If the light dark border does not meet specifications Adjust the headlight range p 23 3 30 Adjusting the headlight range Preparatory work Check the hea...

Страница 26: ...pears Deactivating a function Press the button The symbol disappears in the display and the next function appears 3 32 Adjusting the kilometers or miles Info If you change the unit the value ODO is re...

Страница 27: ...if overfilled Do not refuel the vehicle in the vicinity of open flames or lit cigarettes Switch off the engine for refueling Make sure that no fuel is spilled particularly not on hot parts of the veh...

Страница 28: ...ity of open flames or lit cigarettes Switch off the engine for refueling Make sure that no fuel is spilled particularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately O...

Страница 29: ...turn the filler cap counterclockwise and lift it free 3 36 Closing the filler cap E00978 10 Main work Replace the filler cap and turn clockwise until the release but ton 1 locks in place Info Run the...

Страница 30: ...uard M6x20 10 Nm 7 4 lbf ft Screw engine guard M6x12 10 Nm 7 4 lbf ft Screw foot brake cylinder M6 10 Nm 7 4 lbf ft Loctite 243 Screw front brake disc M6 14 Nm 10 3 lbf ft Loctite 243 Screw radiator b...

Страница 31: ...m 33 2 lbf ft Remaining screws chassis M10 45 Nm 33 2 lbf ft Screw battery compartment M10 45 Nm 33 2 lbf ft Screw cross bar M10 45 Nm 33 2 lbf ft Screw foot brake lever M10 30 Nm 22 1 lbf ft Loctite...

Страница 32: ...ROZ 95 RON 95 PON 91 Guideline Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use...

Страница 33: ...AUXILIARY SUBSTANCES 6 31 Long life grease Recommended supplier Motorex Bike Grease 2000...

Страница 34: ...3213743en 3213743en 08 2017 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM...

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