KTM 640 LC4R Скачать руководство пользователя страница 26

ENGLISH

24

Exchanging the brake light and tail light bulb

– Remove the cap 

1

on the underside of the license plate retainer.

– Turn the lamp socket 

2

approximately 30° counterclockwise and pull it

out of the tail light housing.

– Slightly depress the bulb, turn it approx. 30° counterclockwise and pull it

out of the socket.

– To mount the lamp reverse the worksteps indicated above.

Cooling system

Coolant is circulated by a water pump located in the engine. When the
engine is cold the cooling liquid circulates only through the cylinder and the
cylinder head. After the engine has reached its operating temperature
(about 70°C, 158°F), the thermostat opens and the cooling liquid is also
pumped through both aluminum radiators.
Air blowing in through the radiators cools the cooling liquid. The slower the
speed of the motorcycle, the less the cooling liquid is cooled down. Dirty
radiator fins also reduce the cooling efficiency.
If little or no air blows through the radiators, for example when riding
through slow traffic or waiting at traffic lights, the coolant temperature will
rise. If the coolant temperature rises to 85° C ((185°F), the fan 

3

on the

left radiator will switch on.  This fan will provide additional air circulation
through the radiator thereby preventing the cooling system from 
overheating.

!

CAUTION

!

I

F THE RED COOLING LIQUID TEMPERATURE WARNING LAMP

4

LIGHTS UP

THIS WILL

MOST LIKELY BE DUE TO A DEFECT IN THE COOLING SYSTEM

. I

N THIS CASE

STOP IMME

-

DIATELY AND TURN OFF THE ENGINE

. L

ET THE ENGINE COOL DOWN AND CHECK THE

COOLING SYSTEM FOR LEAKS

. A

LSO CHECK IF THERE IS ENOUGH COOLING LIQUID

.

CAUTION - SCALDING HAZARD! D

O NOT DRIVE ON

UNTIL THERE IS SUFFICIENT

LIQUID IN THE COOLING SYSTEM

WARNING

I

F POSSIBLE

ALWAYS CHECK LEVEL OF COOLING LIQUID WHEN ENGINE IS COLD

. I

F YOU

HAVE TO OPEN THE RADIATOR CAP WHEN ENGINE IS HOT

USE A RAG TO COVER THE CAP

AND OPEN SLOWLY TO RELEASE PRESSURE

.

A mixture of 40% antifreezer and 60% water is used as cooling liquid.
How-ever, the anti-freeze protection must be at least -25° C (-13° F). Aside
from antifreezing protection, this mixture also provides great corrosion 
protection which is why it must not be replaced by pure water.

!

CAUTION

!

F

OR THE COOLING SYSTEM

USE ONLY HIGH

-

GRADE ANTIFREEZER

(S

HELL

A

DVANCE

C

OOLANT

). U

SING LOWERGRADE ANTIFREEZE AGENTS

CAN CAUSE CORROSION AND

COOLANT FOAMING

.

Pressure induced by heating of the cooling liquid in the cooling system is
controlled by a valve in the radiator cap 

5

; a water temperature rising up to

120° C (248° F) is admissible, without fear of problems.

1

2

5

3

4

Содержание 640 LC4R

Страница 1: ...OWNER S HANDBOOK OWNER S HANDBOOK MANUALE D USO MANUALE D USO MANUEL D UTILISA MANUEL D UTILISATION TION MANUAL DE INSTRUCCIONES MANUAL DE INSTRUCCIONES 400 640 LC4 400 640 LC4R SUPERMOTO 99 99 AR AR...

Страница 2: ......

Страница 3: ...CYCLE IS NOT ROAD SAFE ANYMORE Please insert the series numbers of your motorcycle in the boxes below Frame number Engine number Stamp of dealer TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Owners a...

Страница 4: ...ry out most of the maintenance steps yourself If on the other hand you are not very familiar with motorcycles it might be better to have a professional KTM dealer perform those steps marked described...

Страница 5: ...8 Refilling the front brake fluid reservoir 18 Checking the front brake pads 18 Changing the basic position of the foot brake pedal 18 Check the rear brake fluid level 19 Refilling the rear brake flui...

Страница 6: ...UTCH WILL THEN OVERHEAT DESTROYING THE CLUTCH LININGS Hand decompression lever The hand decompression lever 2 is only used in two special cases a When the engine stalled It is possible that the starte...

Страница 7: ...ing in the same rhythm as the flasher light The green indicator lamp lights up when the gear is switched to idle The blue indicator lamp lights up when the high beam is on The red cooling liquid tempe...

Страница 8: ...key turn it 90 counterclockwise then lift off the filler cap To close the tank insert the filler cap turn the ignition key 90 clockwise and take out the key Fuel The LC4 engine needs premium gasoline...

Страница 9: ...eft side of the engine The position of the gears is shown in the illustration Neutral or the idle speed is located between first and second gear Kickstarter The kickstarter is mounted on the left side...

Страница 10: ...ockwise by as many clicks as are specified for the relevant type of fork 918S757 12 clicks 400 640 LC4 Supermoto 918S776 12 clicks 400 640 LC4R Compression damping of shock absorber With the knob 3 th...

Страница 11: ...a habit of performing an overall check of your motorcycle before each start The following checks should be performed 1 CHECK THE OIL LEVEL Insufficient oil results in premature wear and consequently...

Страница 12: ...ition is on the headlight is on ignition lock in position If this is not the case the battery is discharged If the lights are on proceed as described in the Trouble shooting section or contact a KTM d...

Страница 13: ...E ENGINE WILL OVERSPEED DAMAGING THE VALVES IN ADDITION THE REAR WHEEL BLOCKS SO THAT THE MOTORCYCLE CAN EASILY GET OUT OF CONTROL LONG WHEELIES LEAD TO A DROP IN THE OIL PRESSURE WHICH CAN LEAD TO EN...

Страница 14: ...ur motorcycle is standing safely on solid ground Just in case you can also put in a gear Motorcycles that have a side stand are provided with a safety starting system If the side stand has been swung...

Страница 15: ...rews at fork legs overpressure Change telescopic fork oil Perform a full maintenance job for the telescopic fork Clean dust scrabber of telescopic fork Check steering head bearing clearance adjust Cle...

Страница 16: ...NUTS LET YOUR MOTORCYCLE COOL DOWN BEFORE BEGINNING ANY MAINTENANCE WORK IN ORDER TO AVOID GETTING BURNED DISPOSE OF OIL GREASE FILTERS FUELS CLEANING AGENTS ETC ACCORDING TO YOUR LOCAL REGULATIONS U...

Страница 17: ...r the steering head bearings should be greased Changing the spring preload of the shock absorber KTM sets the shock absorber for a driver only weighing approximately 75 kg 165 lb If you want to take a...

Страница 18: ...EAR AND EVEN CHAIN BREAKAGE TOO MUCH SLACK IN THE CHAIN ON THE OTHER HAND CAN RESULT IN THE CHAIN JUMPING OFF THE CHAIN WHEELS IF THIS HAPPENS THE CHAIN COULD ALSO BLOCK THE REAR WHEEL OR DAMAGE THE E...

Страница 19: ...e greater wear on the brake discs BRAKE FLUID RESERVOIRS The brake fluid reservoirs on the front and rear wheel brakes have been designed in such a way that even if the brake pads are worn it is not n...

Страница 20: ...N T LET BRAKE FLUID GET IN CONTACT WITH PAINT IT IS AN EFFECTIVE PAINT REMOVER USE ONLY CLEAN BRAKE FLUID TAKEN FROM A TIGHTLY SEALED CONTAINER Checking the front brake pads The brake pads can be insp...

Страница 21: ...the screw and fix the brake fluid reservoir to the frame always making sure to prevent kinks in the connecting hose WARNING NEVER USE DOT5 BRAKE FLUID IT IS BASED ON SILICONE OIL AND OF A PURPLE COLO...

Страница 22: ...ALER AS SOON AS POSSIBLE A LOOSE AXLE MAY LEAD TO AN UNSTABLE DRIVING BEHAVIOR OF YOUR MOTORCYCLE AFTER MOUNTING THE FRONT WHEEL KEEP OPERATING THE HAND BRAKE UNTIL THE PRESSURE POINT RETURNS IT IS VE...

Страница 23: ...tire Refer to the specific regulations in your country for minimum tire tread requirements We recommend replacing tires at the latest when the tread is down to 2 mm Tire pressure should be checked reg...

Страница 24: ...E DO NOT REMOVE THE LOCKING BAR 2 NEVER DISCONNECT THE BATTERY WHILE THE ENGINE IS RUNNING THIS WILL DESTROY THE RECTIFIER REGULATOR BATTERY STORAGE When preparing the motorcycle for a longer period o...

Страница 25: ...UMSTANCES IS A STRONGER FUSE ALLOWED TO BE SET IN OR A FUSE ALLOWED TO BE REPAIRED AN INEXPERT TREATMENT COULD DAMAGE THE WHOLE ELECTRICAL INSTALLATION Exchanging the headlight lamp Remove the headlig...

Страница 26: ...This fan will provide additional air circulation through the radiator thereby preventing the cooling system from overheating CAUTION IF THE RED COOLING LIQUID TEMPERATURE WARNING LAMP 4 LIGHTS UP THIS...

Страница 27: ...ning in counterclockwise direction will reduce the idling speed Normal idling speed 1400 1500 rpm Adjusting the throttle cable 400 LC4 There must always be a 3 5 mm 0 1 0 2 in play in the throttle cab...

Страница 28: ...E DECOMPRESSION LEVER THIS CAN RESULT IN ENGINE DAMAGE NOTE No adjustment need be made to the automatic decompressor Engine oil Only use high quality oils Shell Advance Ultra 4 meeting or surpassing t...

Страница 29: ...e the guarantee will become void The engine oil change is to be carried out when the engine is still warm WARNING AN ENGINE HAVING BEEN RUN WARM AND THE ENGINE OIL IN IT IS VERY HOT DO NOT BURN YOURSE...

Страница 30: ...ll be able to unscrew it the rest of the way with your bare hand Let engine oil flow out of the front pipe of the frame Clean sealing surfaces on the front pipe 2 fill new fine screen filter with engi...

Страница 31: ...itch contact a KTM dealer Replace fuse below the headlight mask Remove seat and replace the main fuse If fuse blows again contact a KTM dealer Contact a KTM dealer Contact a KTM dealer Open fuel tap t...

Страница 32: ...e oil too thin viscosity REMEDY Disassemble carburetor and clean jets Have carburetor adjusted Replace spark plug Have ignition system checked Dismount carburetor and check if worn out Replace float n...

Страница 33: ...on power consumer hasn t been switched off The battery isn t charged by the generator because REMEDY Remove seat and check connections Have voltage regulator checked Replace fuse below the headlight m...

Страница 34: ...tarter 10 times in order to distribute the oil onto the cylinder walls and mount the spark plug Set piston to compression so that the valves will be closed slowly operate the kickstarter until you can...

Страница 35: ...ain O Ring 5 8 x 1 4 Battery maintenance free battery 12V 8Ah Steering angle 62 5 63 62 5 Wheel base 1510 10 mm 59 4 0 4 in Seat high 955 mm 37 6 in 935 mm 36 8 in Ground clearance 375 mm 14 8 in 355...

Страница 36: ...e lubrication two Eaton oilpumps Engine oil see bellow Engine oil quantity appr 2 1 liters including frame Primary ratio straight geared spur wheels 30 81 teeth Clutch multi disc clutch in oil bath Tr...

Страница 37: ...urn 50 1 45 50 55 slide stop 51 mm PHM 38 ND 100197 130 AR 264 50 K 23 2 nd 1 5 turn 50 1 45 50 55 400 LC4 25 kW 400 LC4 31 kW BASIC CARBURETOR SETTING Carburetor Carburetor setting number Main jet Ne...

Страница 38: ......

Страница 39: ...ANHANG APPENDICE APPENDIX AP NDICE 1...

Страница 40: ...ANHANG APPENDICE APPENDIX AP NDICE 2...

Страница 41: ...ANHANG APPENDICE APPENDIX AP NDICE 3...

Страница 42: ...ANHANG APPENDICE APPENDIX AP NDICE 4...

Страница 43: ...L E A G A 5230 Mattighofen Postfach 91 Austria I n t e r n e t h t t p w w w k t m c o a t FN 102019 d Landesgericht Ried im Innkreis 3 205 60 400 640 LC4 400 640 LC4 R R Super Super moto moto 99 99 A...

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