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ENGLISH

11

Starting off

Pull the clutch lever. Put the engine into first gear, slowly
release the clutch lever and open throttle at the same time.

WARNING

– B

EFORE YOU START OFF

CHECK THAT THE MAIN STAND HAS BEEN

SWUNG UP FULLY

. I

F THE STAND DRAGS ON THE GROUND

THE

MOTORCYCLE CAN GO OUT OF CONTROL

.

– A

LWAYS TURN ON THE LIGHT TO MAKE SURE THAT OTHER DRIVERS

BECOME AWARE OF YOU AS EARLY AS POSSIBLE

.

Shifting/Riding

You are now in first gear, refered to as the drive or uphill gear.
Depending on the conditions (traffic, road gradient, etc.), you
can shift to a higher gear. Close throttle, at the same time pull
clutch lever and shift to the next higher gear. Let clutch lever
go again and open throttle. If you turned on the choke, make
sure you turn it off again as soon as engine is warm.
When you reach full speed through turning the throttle grip all
the way, turn throttle back to 3/4; the speed hardly decreases
although the engine will use less gas. Never open the throttle
wider than the engine can handle. Excessive turning of the
throttle grip will increase full consumption. 

By shifting down, use the brakes if necessary and close throttle
at the same time. Pull clutch lever and shift down to the next
gear. Let clutch lever go slowely and open throttle or shift
down again.
If the engine is killed f.ex. at a crossing, simply pull the clutch
lever and start. It is not necessary to switch the gear to 
NEUTRAL.

WARNING

– O

BSERVE THE TRAFFIC REGULATIONS

DRIVE DEFENSIVELY AND TRYING

TO LOOK AHEAD AS FAR AS POSSIBLE SO THAT ANY HAZARDS CAN BE
RECOGNIZED AS EARLY AS POSSIBLE

.

– A

DJUST YOUR DRIVING SPEED ACCORDING TO THE CONDITIONS AND

YOUR DRIVING SKILLS

.

– D

RIVE CAREFULLY ON UNKNOWN ROADS

– W

HEN DRIVING OFF

-

ROAD

ALWAYS HAVE A FRIEND ON A SECOND

MOTORCYCLE TO KEEP YOU COMPANY

SO THAT YOU CAN HELP EACH

OTHER SHOULD DIFFICULTIES ARISE

.

– R

EPLACE THE HELMET VISOR RESPECTIVELY GOGGLE GLASSES IN PLENTY

OF TIME

. W

HEN LIGHT SHINES DIRECTLY ON SCRATCHED VISOR OR

GOGGLES

YOU WILL BE PRACTICALLY BLIND

.

– A

FTER FALLING WITH THE MOTORCYCLE

CHECK ALL FUNCTIONS

THOROUGHLY BEFORE STARTING UP OPERATIONS AGAIN

.

!

CAUTION

!

– H

IGH RPM RATES WHEN THE ENGINE IS COLD HAVE AN ADVERSE

EFFECT ON THE LIFE OF YOUR ENGINE

. W

E RECOMMEND YOU RUN

THE ENGINE IN A MODERATE RPM RANGE FOR A FEW MILES GIVING IT
A CHANCE TO WARM UP

. A

FTER THAT NO FURTHER PRECAUTIONS IN

THIS RESPECT NEED BE TAKEN

. T

HE ENGINE HAS REACHED ITS OPERA

-

TING TEMPERATURE AS SOON AS THE RADIATORS BECOME WARM

.

– N

EVER HAVE THE THROTTLE WIDE OPEN WHEN CHANGING DOWN TO

A LOWER GEAR

. T

HE ENGINE WILL OVERSPEED

DAMAGING THE

VALVES

. I

N ADDITION

THE REAR WHEEL BLOCKS SO THAT THE

MOTORCYCLE CAN EASILY GET OUT OF CONTROL

.

– L

ONG WHEELIES LEAD TO A DROP IN THE OIL PRESSURE WHICH CAN

LEAD TO ENGINE DAMAGE

.

– I

F THE RED COOLING LIQUID TEMPERATURE LAMP LIGHTS UP WHILE

YOU ARE DRIVING

THIS INDICATES COOLING SYSTEM TROUBLE

I

MMEDIATELY STOP AND TURN OFF THE ENGINE

. D

RIVING WITH THE

WARNING LAMP ON WILL CAUSE ENGINE DAMAGE

.

– 

PLACE A CLOTH ON THE RADIATOR CAP

. O

PEN THE CAP SLOWLY

,

SO THE EXCESS PRESSURE IN THE COOLING SYSTEM CAN ESCAPE

. - 

CAUTION SCALDING HAZARD! - 

AND CHECK THE COOLING

LIQUID LEVEL

.

– D

O NOT DRIVE ON

UNTIL THERE IS SUFFICIENT LIQUID IN THE COO

-

LING SYSTEM

. H

OWEVER

CALL ON ONE OF

KTM’

S DEALERS AS

SOON AS POSSIBLE IN ORDER TO HAVE THE DEFECT REMEDIED

.

!

CAUTION

!

– I

F ANY ABNORMAL VIBRATIONS OCCUR WHILE DRIVING

CHECK THAT

THE ENGINE FASTENING BOLTS ARE TIGHT

.

– I

N THE EVENT THAT

WHILE RIDING ON YOUR MOTORCYCLE

YOU

NOTICE ANY UNUSUAL OPERATION

-

RELATED NOISE

STOP IMMEDIA

-

TELY

TURN THE ENGINE OFF

AND CONTACT AN AUTHORIZED

KTM

DEALER

.

Braking

Close throttle and apply the hand and foot brakes at the same
time. When driving on sandy, wet or slippery ground use
mainly the rear wheel brake. Always brake with feeling,
blocking wheels can cause you to skid or fall. Also change
down to lower gears depending on your speed.
When driving downhill, use the braking effect of the engine.
Change down one or two gears but do not overspeed the
engine. In this way, you will not need to brake so much and
the brakes will not overheat.

WARNING

W

HEN YOU BRAKE

THE BRAKE DISCS

BRAKE PADS

BRAKE CALIPER AND

BRAKE FLUID HEAT UP

. T

HE HOTTER THESE PARTS GET

THE WEAKER THE

BRAKING EFFECT

. I

N EXTREME CASES

THE ENTIRE BRAKING SYSTEM

CAN FAIL

.

Stopping and parking

Apply the brakes fully and put the engine into neutral. To stop
the engine, switch off the ignition. Turn the fuel tap to the
OFF position, park on an area where the ground is firm, and
lock the motorcycle.

WARNING

– N

EVER LEAVE YOUR MOTORCYCLE WITHOUT SUPERVISION AS LONG AS

THE ENGINE IS RUNNING

.

– M

OTORCYCLE ENGINES PRODUCE A GREAT AMOUNT OF HEAT WHILE

RUNNING

. T

HE ENGINE RADIATORS

EXHAUST

EXHAUST SYSTEM

BRAKE

DISCS

AND SHOCK ABSORBERS CAN BECOME VERY HOT

. D

O NOT

TOUCH ANY OF THESE PARTS AFTER OPERATING THE MOTORCYCLE

AND

TAKE CARE TO PARK IT WHERE PEDESTRIANS ARE NOT LIKELY TO TOUCH
IT AND GET BURNED

– N

EVER PARK YOUR MOTORCYCLE IN PLACES WHERE THERE EXIST FIRE

HAZARDS

DUE

TO

DRY

GRASS

OR

OTHER

EASILY

FLAMMABLE

MATERIALS

.

!

CAUTION

!

– C

LOSE THE FUEL TAP WHEN LEAVING YOUR VEHICLE

.O

THERWISE THE

CARBURETOR CAN OVERFLOW AND FUEL WILL ENTER THE ENGINE

.

– A

LWAYS

TAKE

OUT

THE

IGNITION

KEY

WHEN

PARKING

YOUR

MOTORCYCLE SO THAT IT CANNOT BE USED BY UNAUTHORIZED
PERSONS

.

Содержание 640 LC4R

Страница 1: ...OWNER S HANDBOOK OWNER S HANDBOOK MANUALE D USO MANUALE D USO MANUEL D UTILISA MANUEL D UTILISATION TION MANUAL DE INSTRUCCIONES MANUAL DE INSTRUCCIONES 400 640 LC4 400 640 LC4R SUPERMOTO 99 99 AR AR...

Страница 2: ......

Страница 3: ...CYCLE IS NOT ROAD SAFE ANYMORE Please insert the series numbers of your motorcycle in the boxes below Frame number Engine number Stamp of dealer TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Owners a...

Страница 4: ...ry out most of the maintenance steps yourself If on the other hand you are not very familiar with motorcycles it might be better to have a professional KTM dealer perform those steps marked described...

Страница 5: ...8 Refilling the front brake fluid reservoir 18 Checking the front brake pads 18 Changing the basic position of the foot brake pedal 18 Check the rear brake fluid level 19 Refilling the rear brake flui...

Страница 6: ...UTCH WILL THEN OVERHEAT DESTROYING THE CLUTCH LININGS Hand decompression lever The hand decompression lever 2 is only used in two special cases a When the engine stalled It is possible that the starte...

Страница 7: ...ing in the same rhythm as the flasher light The green indicator lamp lights up when the gear is switched to idle The blue indicator lamp lights up when the high beam is on The red cooling liquid tempe...

Страница 8: ...key turn it 90 counterclockwise then lift off the filler cap To close the tank insert the filler cap turn the ignition key 90 clockwise and take out the key Fuel The LC4 engine needs premium gasoline...

Страница 9: ...eft side of the engine The position of the gears is shown in the illustration Neutral or the idle speed is located between first and second gear Kickstarter The kickstarter is mounted on the left side...

Страница 10: ...ockwise by as many clicks as are specified for the relevant type of fork 918S757 12 clicks 400 640 LC4 Supermoto 918S776 12 clicks 400 640 LC4R Compression damping of shock absorber With the knob 3 th...

Страница 11: ...a habit of performing an overall check of your motorcycle before each start The following checks should be performed 1 CHECK THE OIL LEVEL Insufficient oil results in premature wear and consequently...

Страница 12: ...ition is on the headlight is on ignition lock in position If this is not the case the battery is discharged If the lights are on proceed as described in the Trouble shooting section or contact a KTM d...

Страница 13: ...E ENGINE WILL OVERSPEED DAMAGING THE VALVES IN ADDITION THE REAR WHEEL BLOCKS SO THAT THE MOTORCYCLE CAN EASILY GET OUT OF CONTROL LONG WHEELIES LEAD TO A DROP IN THE OIL PRESSURE WHICH CAN LEAD TO EN...

Страница 14: ...ur motorcycle is standing safely on solid ground Just in case you can also put in a gear Motorcycles that have a side stand are provided with a safety starting system If the side stand has been swung...

Страница 15: ...rews at fork legs overpressure Change telescopic fork oil Perform a full maintenance job for the telescopic fork Clean dust scrabber of telescopic fork Check steering head bearing clearance adjust Cle...

Страница 16: ...NUTS LET YOUR MOTORCYCLE COOL DOWN BEFORE BEGINNING ANY MAINTENANCE WORK IN ORDER TO AVOID GETTING BURNED DISPOSE OF OIL GREASE FILTERS FUELS CLEANING AGENTS ETC ACCORDING TO YOUR LOCAL REGULATIONS U...

Страница 17: ...r the steering head bearings should be greased Changing the spring preload of the shock absorber KTM sets the shock absorber for a driver only weighing approximately 75 kg 165 lb If you want to take a...

Страница 18: ...EAR AND EVEN CHAIN BREAKAGE TOO MUCH SLACK IN THE CHAIN ON THE OTHER HAND CAN RESULT IN THE CHAIN JUMPING OFF THE CHAIN WHEELS IF THIS HAPPENS THE CHAIN COULD ALSO BLOCK THE REAR WHEEL OR DAMAGE THE E...

Страница 19: ...e greater wear on the brake discs BRAKE FLUID RESERVOIRS The brake fluid reservoirs on the front and rear wheel brakes have been designed in such a way that even if the brake pads are worn it is not n...

Страница 20: ...N T LET BRAKE FLUID GET IN CONTACT WITH PAINT IT IS AN EFFECTIVE PAINT REMOVER USE ONLY CLEAN BRAKE FLUID TAKEN FROM A TIGHTLY SEALED CONTAINER Checking the front brake pads The brake pads can be insp...

Страница 21: ...the screw and fix the brake fluid reservoir to the frame always making sure to prevent kinks in the connecting hose WARNING NEVER USE DOT5 BRAKE FLUID IT IS BASED ON SILICONE OIL AND OF A PURPLE COLO...

Страница 22: ...ALER AS SOON AS POSSIBLE A LOOSE AXLE MAY LEAD TO AN UNSTABLE DRIVING BEHAVIOR OF YOUR MOTORCYCLE AFTER MOUNTING THE FRONT WHEEL KEEP OPERATING THE HAND BRAKE UNTIL THE PRESSURE POINT RETURNS IT IS VE...

Страница 23: ...tire Refer to the specific regulations in your country for minimum tire tread requirements We recommend replacing tires at the latest when the tread is down to 2 mm Tire pressure should be checked reg...

Страница 24: ...E DO NOT REMOVE THE LOCKING BAR 2 NEVER DISCONNECT THE BATTERY WHILE THE ENGINE IS RUNNING THIS WILL DESTROY THE RECTIFIER REGULATOR BATTERY STORAGE When preparing the motorcycle for a longer period o...

Страница 25: ...UMSTANCES IS A STRONGER FUSE ALLOWED TO BE SET IN OR A FUSE ALLOWED TO BE REPAIRED AN INEXPERT TREATMENT COULD DAMAGE THE WHOLE ELECTRICAL INSTALLATION Exchanging the headlight lamp Remove the headlig...

Страница 26: ...This fan will provide additional air circulation through the radiator thereby preventing the cooling system from overheating CAUTION IF THE RED COOLING LIQUID TEMPERATURE WARNING LAMP 4 LIGHTS UP THIS...

Страница 27: ...ning in counterclockwise direction will reduce the idling speed Normal idling speed 1400 1500 rpm Adjusting the throttle cable 400 LC4 There must always be a 3 5 mm 0 1 0 2 in play in the throttle cab...

Страница 28: ...E DECOMPRESSION LEVER THIS CAN RESULT IN ENGINE DAMAGE NOTE No adjustment need be made to the automatic decompressor Engine oil Only use high quality oils Shell Advance Ultra 4 meeting or surpassing t...

Страница 29: ...e the guarantee will become void The engine oil change is to be carried out when the engine is still warm WARNING AN ENGINE HAVING BEEN RUN WARM AND THE ENGINE OIL IN IT IS VERY HOT DO NOT BURN YOURSE...

Страница 30: ...ll be able to unscrew it the rest of the way with your bare hand Let engine oil flow out of the front pipe of the frame Clean sealing surfaces on the front pipe 2 fill new fine screen filter with engi...

Страница 31: ...itch contact a KTM dealer Replace fuse below the headlight mask Remove seat and replace the main fuse If fuse blows again contact a KTM dealer Contact a KTM dealer Contact a KTM dealer Open fuel tap t...

Страница 32: ...e oil too thin viscosity REMEDY Disassemble carburetor and clean jets Have carburetor adjusted Replace spark plug Have ignition system checked Dismount carburetor and check if worn out Replace float n...

Страница 33: ...on power consumer hasn t been switched off The battery isn t charged by the generator because REMEDY Remove seat and check connections Have voltage regulator checked Replace fuse below the headlight m...

Страница 34: ...tarter 10 times in order to distribute the oil onto the cylinder walls and mount the spark plug Set piston to compression so that the valves will be closed slowly operate the kickstarter until you can...

Страница 35: ...ain O Ring 5 8 x 1 4 Battery maintenance free battery 12V 8Ah Steering angle 62 5 63 62 5 Wheel base 1510 10 mm 59 4 0 4 in Seat high 955 mm 37 6 in 935 mm 36 8 in Ground clearance 375 mm 14 8 in 355...

Страница 36: ...e lubrication two Eaton oilpumps Engine oil see bellow Engine oil quantity appr 2 1 liters including frame Primary ratio straight geared spur wheels 30 81 teeth Clutch multi disc clutch in oil bath Tr...

Страница 37: ...urn 50 1 45 50 55 slide stop 51 mm PHM 38 ND 100197 130 AR 264 50 K 23 2 nd 1 5 turn 50 1 45 50 55 400 LC4 25 kW 400 LC4 31 kW BASIC CARBURETOR SETTING Carburetor Carburetor setting number Main jet Ne...

Страница 38: ......

Страница 39: ...ANHANG APPENDICE APPENDIX AP NDICE 1...

Страница 40: ...ANHANG APPENDICE APPENDIX AP NDICE 2...

Страница 41: ...ANHANG APPENDICE APPENDIX AP NDICE 3...

Страница 42: ...ANHANG APPENDICE APPENDIX AP NDICE 4...

Страница 43: ...L E A G A 5230 Mattighofen Postfach 91 Austria I n t e r n e t h t t p w w w k t m c o a t FN 102019 d Landesgericht Ried im Innkreis 3 205 60 400 640 LC4 400 640 LC4 R R Super Super moto moto 99 99 A...

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