KTM 640 DUKE II 2001 страница 41 Скачать руководство пользователя

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ENGLISH

Page

Adjusting idle speed . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Adjusting the choke cable . . . . . . . . . . . . . . . . . . . . . . .28

Adjusting the clutch cable . . . . . . . . . . . . . . . . . . . . . . .28

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Cassis number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Chain maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Chain wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Changing oil filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Changing the basic position of the brake pedal . . . . . . .21

Changing the basic position of the handbrake lever . . .20

Changing the spring preload of the shock absorber . . . .17

Charging the battery . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Checking and adjusting the steering head bearing . . . .16

Checking chain tension . . . . . . . . . . . . . . . . . . . . . . . . .18

Checking of brake fluid level - front brake . . . . . . . . . .20

Checking the coolant level . . . . . . . . . . . . . . . . . . . . . .28

Checking the damping rubbers in the rear wheel . . . . .23

Checking the engine oil level . . . . . . . . . . . . . . . . . . . . .30

Checking the front brake pads . . . . . . . . . . . . . . . . . . .21

Checking the rear brake fluid level . . . . . . . . . . . . . . . .21

Checking the rear brake pads . . . . . . . . . . . . . . . . . . . .22

Checking the rubber ring on the shock absorber . . . . . .17

Checking the setting of the hand decompression cable .28

Choke lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

Clutch lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Combination switch . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Compression damping of fork . . . . . . . . . . . . . . . . . . . . .8

Compression damping of shock absorber . . . . . . . . . . . .9

CONSERVATION FOR WINTER OPERATION . . . . . . . .35

Consumer information for USA only . . . . . . . . . . .

APPENDIX

Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Correcting chain tension . . . . . . . . . . . . . . . . . . . . . . . .18

Dismounting and mounting the front wheel . . . . . . . . .22

Dismounting and mounting the rear wheel . . . . . . . . . .22

Draining of float chamber of the carburetor . . . . . . . . .29

DRIVING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . .10

Emergency OFF button . . . . . . . . . . . . . . . . . . . . . . . . . .6

Emergency OFF switch (Australia) . . . . . . . . . . . . . . . . . .7

Engine number, engine type . . . . . . . . . . . . . . . . . . . . . .4

Engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Filler cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Flasher - replacing the bulbs . . . . . . . . . . . . . . . . . . . . .26

Foot brake pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Page

Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Fuel tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Fuses for indivitual power-consuming units . . . . . . . . . .25

General information about KTM disc brakes . . . . . . . . .19

Hand brake lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Hand decompression lever . . . . . . . . . . . . . . . . . . . . . . .4

Head word index . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

Headlight - replacing the bulbs . . . . . . . . . . . . . . . . . . .26

Headlight range adjustment . . . . . . . . . . . . . . . . . . . . .26

Ignition lock with 3 switch position . . . . . . . . . . . . . . . . .6

Ignition lock, with 4 switch position . . . . . . . . . . . . . . . .6

Important notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Indicator lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Kickstarter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Lubricate rear shock absorber linkage . . . . . . . . . . . . . .17

LUBRICATION AND MAINTENANCE SCHEDULE . . . . .14

Main fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Maintaining chain tension eccentrics . . . . . . . . . . . . . . .19

MAINTENANCE WORK ON CHASSIS AND ENGINE . . .16

Change oil and fine screen filter,

bleeding of the oil system . . . . . . . . . . . . . . . . . . . . . . .30

Oil circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Opening the head light mask . . . . . . . . . . . . . . . . . . . .25

OPERATION INSTRUMENTS . . . . . . . . . . . . . . . . . . . . .4

Parking light - replacing the bulb . . . . . . . . . . . . . . . . .26

Re-initation after time of storage . . . . . . . . . . . . . . . . .35

Rebound damping of fork . . . . . . . . . . . . . . . . . . . . . . . .8

Rebound damping of shock absorber . . . . . . . . . . . . . . .9

Refilling the front brake fluid reservoir . . . . . . . . . . . . .20

Refilling the rear brake fluid reservoir . . . . . . . . . . . . . .21

Seat lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

SERIAL NUMBER LOCATING . . . . . . . . . . . . . . . . . . . . .4

Shift lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Speedometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Stop light and tail light - replacing bulb . . . . . . . . . . . . .27

STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

Supporting strap for the passenger . . . . . . . . . . . . . . . . .9

Tachometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

TECHNICAL SPECIFICATIONS - CHASSIS . . . . . . . . . . .37

TECHNICAL SPECIFICATIONS - ENGINE . . . . . . . . . . .36

Tires, air pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Tool kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

TROUBLE SHOOTING . . . . . . . . . . . . . . . . . . . . . . . . .32

Wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . .appendix

HEAD WORD INDEX

Содержание 640 DUKE II 2001

Страница 1: ...OWNERS HANDBOOK 2001 BEDIENUNGSANLEITUNG 640 DUKE II Art Nr 3 205 99 11 2000...

Страница 2: ......

Страница 3: ...a The removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the pur pose...

Страница 4: ...over to the new owner Many motorcyclists have a good working knowledge of motorcycle mechanics if this is true in your case you will be able to use this Owner s Handbook to carry out most of the maint...

Страница 5: ...level front brake 20 Refilling the front brake fluid reservoir 20 Checking the front brake pads 21 Changing the basic position of the brake pedal 21 Checking the rear brake fluid level 21 Refilling th...

Страница 6: ...This is due to the fact that the automatic decompressor doesn t work properly If this happens pull the manual decompression lever and start again Afterwards normal starting will be possible b When yo...

Страница 7: ...AXIMUM RECOMMENDED ROTATION RATE IS 8500 RPM ROTATION RATES EXCEEDING 8500 RPM WILL SHORTEN YOUR ENGINE S LIFE REFER ALSO TO THE SECTION ON RUN NING IN YOUR MOTORCYCLE TO BE FOUND IN THE DRIVING INSTR...

Страница 8: ...to position and firmly press it into the lock Turn the handlebar all the way to the left then turn the ignition key to the left The ignition key can be withdrawn in position and Combination switch Th...

Страница 9: ...AUSE IT MAY DAMAGE THE ENGINE WARNING GASOLINE IS HIGHLY FLAMMABLE AND POISONOUS EXTREME CAUTION SHOULD BE USED WHEN HANDLING GASOLINE DO NOT REFUEL THE MOTORCYCLE NEAR OPEN FLAMES OR BURNING CIGARETT...

Страница 10: ...METHING IS WRONG WITH THE BRAKE SYSTEM DON T RIDE YOUR MOTORCYCLE ANYMORE WITHOUT FIRST HAVING THE BRAKE SYSTEM LOOKED OVER BY A KTM DEALER Compression damping of fork Hydraulic compression damping de...

Страница 11: ...D BE THE RESULT Seat lock The seat is secured by the lock on the side of the seat 3 REMOVING THE SEAT Put the ignition key into the lock Turn it counter clockwise all the way to the stop to unlock the...

Страница 12: ...in the tachometer Exceeding the above listed rotations as well as pushing high rpm when the engine is cold will have an adverse effect on the life of your engine Check the following before each start...

Страница 13: ...t is on ignition lock in position If this is not the case the battery is discharged If the lights are on proceed as described in the Trouble shooting section or contact a KTM dealer WARNING WHEN START...

Страница 14: ...ES YOU WILL BE PRACTICALLY BLIND AFTER FALLING WITH THE MOTORCYCLE CHECK ALL FUNCTIONS THOROUGHLY BEFORE STARTING UP OPERATIONS AGAIN A BENT HANDLEBAR MUST ALWAYS BE REPLACED NEVER TRY TO STRAIGHTEN T...

Страница 15: ...Y GRASS OR OTHER EASILY FLAMMABLE MATERIALS CAUTION PARK YOUR MOTORCYCLE SO THAT IT RESTS STABLY ON THE SIDE STAND HARD GROUND LEVEL SURFACE AND CAN T TIP OVER CLOSE THE FUEL TAP WHEN LEAVING YOUR VEH...

Страница 16: ...l tale lamps speedometer illumination horn side stand switch clutch switch emergency off switch Check brake fluid level lining thickness and brake discs Check brake lines for damage and leaks Check ad...

Страница 17: ...als Clean and lubricate chain as necessary Check chain tension Clean air filter and filter box Check tire pressure and wear Check coolant level Check fuel lines for leaks Drain float chamber Verify sm...

Страница 18: ...hould be greased WARNING MAINTENANCE AND ADJUSTING WORK MARKED WITH AN ASTERISK REQUIRES EXPERT SKILLS AND TECHNICAL KNOW HOW FOR YOUR OWN SAFETY ALWAYS HAVE SUCH WORK PERFORMED BY A SPECIALIZED KTM D...

Страница 19: ...mm A spring preload Checking the rubber ring of the rear shock absorber A rubber ring mounted on the rear shock absorber serves as a vibration damper This ring gets pressed together with time and lose...

Страница 20: ...move upwards CAUTION IF THE WHEEL SPINDLE BECOMES LOOSENED DURING THE PROCESS RETURN ECCENTRICS TO THEIR ORIGINAL POSITION BEFORE RETIGHTENING THE WHEEL SPINDEL SEE MAINTAINING ECCENTRICS Tighten hex...

Страница 21: ...AS POSSIBLE CAUTION IF THE ECCENTRICS ARE NOT ALIGNED THE REAR WHEEL WILL REST AT AN ANGLE IN THE SWING ARM THIS WILL STRESS THE REAR WHEEL AND SWING ARM BEARINGS AND DAMAGE THEM IF NOT CORRECTED Gene...

Страница 22: ...S BELOW THE MINIMUM EITHER THE BRAKE SYSTEM HAS A LEAK OR THE BRAKE PADS ARE COMPLETELY WORN IN THIS CASE CONSULT AN AUTHORIZED KTM DEALER IMMEDIATELY CHANGE BRAKE FLUID AT LEAST ONCE A YEAR IF THE MO...

Страница 23: ...uretor connection boot The brake fluid level may not drop below the MlN marking when the vehicle is in an upright position WARNING IF THE BRAKE FLUID LEVEL DROPS BELOW THE MINIMUM EITHER THE BRAKE SYS...

Страница 24: ...e speedometer drive To mount the front wheel insert speedometer drive into the front wheel Lift the front wheel into the fork and position the speedometer drive as shown in the illustration the connec...

Страница 25: ...re the tires have in them affect the way your motorcycle rides and they must therefore be checked whenever you re getting ready to go anywhere on your motorcycle Tire type and size can be found in the...

Страница 26: ...O NOT REMOVE THE LOCKING BAR 2 NEVER DISCONNECT THE BATTERY WHILE THE ENGINE IS RUNNING THIS WILL DESTROY THE RECTIFIER REGULATOR STORAGE When preparing the motorcycle for a longer period of standstil...

Страница 27: ...to Exchanging the headlight lamp Fuse 4 10 Ampere protects the following power consuming units headlight parking light Fuse 5 10 Ampere protects the following power consuming units flasher lights brak...

Страница 28: ...S OF THE BULB WITH YOUR FINGERS THE GLASS OF THE BULB MUST REMAIN ABSOLUTELY FREE FROM GREASE HEAT WILL OTHERWISE CAUSE THE GREASE TO EVAPORATE AND SETTLE DOWN ON THE REFLECTOR Reconnect the cable plu...

Страница 29: ...CAUTION IF THE RED COOLING LIQUID TEMPERATURE WARNING LAMP 5 LIGHTS UP THIS WILL MOST LIKELY BE DUE TO A DEFECT IN THE COOLING SYSTEM IN THIS CASE STOP IMME DIATELY AND TURN OFF THE ENGINE LET THE ENG...

Страница 30: ...ut 1 accordingly Checking the adjustment of the hand decompression cable To check set piston at compression so that the valves are closed While doing this slowly operate the kick starter until the cli...

Страница 31: ...BURNING CIGARETTES ALWAYS ALLOW THE ENGINE TO COOL OFF FIRST IMMEDIATELY CLEAN UP ANY FUEL WHICH MAY HAVE BEEN SPILLED MATERIALS SATURATED WITH FUEL ARE ALSO EASILY FLAMMABLE IN CASE YOU INGESTED FUEL...

Страница 32: ...gs of the engine will not get enough lubrication which in turn may result in engine failure Therefore we recommend that you have the engine oil changed by your authorized KTM mechanic During the guara...

Страница 33: ...e oil would get into the air filter box by way of the engine venting system Add engine oil if necessary CAUTION INSUFFICIENT OIL OR POOR QUALITY OIL RESULTS IN PREMATURE WEAR OF THE ENGINE CHECKING TH...

Страница 34: ...cy OFF switch contact a KTM dealer Replace fuse below the headlight mask Remove seat and replace the main fuse If fuse blows again contact a KTM dealer Contact a KTM dealer Contact a KTM dealer Open f...

Страница 35: ...ble carburetor and clean jets Have carburetor adjusted Replace spark plug Have ignition system checked Dismount carburetor and check if worn out Replace float needle Replace float Adjust choke cable R...

Страница 36: ...een switched off The battery isn t charged by the generator because REMEDY Readjust or replace ventilation hose Check engine oil level when the engine is warm correct if necessary Use thicker engine o...

Страница 37: ...inder through the opening Actuate kick starter 10 times in order to distribute the oil onto the cylinder walls and mount the spark plug Set piston to compression so that the valves will be closed slow...

Страница 38: ...camshaft camshaft drive through single chain Camshaft 249 1 Valve diameter Intake 36 mm Exhaust 30 mm Valve clearence cold Intake 0 15 mm Exhaust 0 15 mm Crank shaft bearing 2 cylinder roller bearing...

Страница 39: ...el brake disc 320 mm 12 6 in and 4 piston brake caliper Rear brake Disc brake with carbon steel brake disc 220 mm 8 7 in and single piston brake caliper floated Tyres front 120 70 R 17 58H rear 160 60...

Страница 40: ...r arm bolts M14x1 5 100 Nm 74ft lb Engine mounting screw M10 45 Nm 33ft lb Ball joint for push rod M8 Loctite 243 25 Nm 19ft lb Sprocket screws on nuts M8 Loctite 243 35 Nm 25ft lb Collar nut swingarm...

Страница 41: ...TRUCTIONS 10 Emergency OFF button 6 Emergency OFF switch Australia 7 Engine number engine type 4 Engine oil 30 Filler cap 7 Flasher replacing the bulbs 26 Foot brake pedal 8 Page Fuel 7 Fuel tap 7 Fus...

Страница 42: ...KTM SPORTMOTORCYCLE AG 5230 Mattighofen Austria Internet www ktm at 320599...

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