KTM 640 DUKE II 2001 Скачать руководство пользователя страница 4 | Manualshive

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KTM 640 DUKE II 2001 Скачать руководство пользователя страница 4

ENGLISH

2

Introduction

We would like to congratulate you on your purchase of a KTM motorcycle. Let us also take this
opportunity to thank you for putting your trust in us; we will not let you down.

You are now owner of a sporty and modern motorcycle which you are bound to have a great time
with provided you care for it properly. Before going for a first ride on your motorbike, you should
read this Owner’s Handbook carefully, even if this takes some of your precious time, so as to
familiarize yourself with how your motorbike is to be operated and which features it offers you.
Only by doing so will you learn how you can best tune your motorcycle to your needs and how
you can avoid bodily injuries. In addition, this Owner’s Handbook contains invaluable informa-
tion about motorcycle maintenance. At the time of printing, this User's Guide corresponded to the
latest state of this model family. It is, however, possible that we may have made slight modificati-
ons in the meantime due to development in our motorcycle design.
The Owner’s Handbook is an essential part of the motorbike and should - when the bike is sold -
be handed over to the new owner.

Many motorcyclists have a good working knowledge of motorcycle mechanics; if this is true in
your case, you will be able to use this Owner’s Handbook to carry out most of the maintenance
steps yourself. If, on the other hand, you are not very familiar with motorcycles, it might be better
to have a professional KTM dealer perform those steps marked by * found in the chapter entitled

“Maintenance Work on Chassis and Engine” of this manual.

Take special care to follow the recommended run in, inspection, and maintenance
intervals. Heeding these guidelines will significantly increase the life of your motorcycle. Be sure to
have any maintenance jobs performed by an authorized KTM dealer.
Address your special requests to an authorized KTM dealer who, should the need arise, will be
supported by the KTM importer.

Please do not forget to don your helmet, eye protection, and protective clothing when going for a
ride. KTM riders are responsible riders! We wish you a lot of fun when driving !

KTM SPORTMOTORCYCLE AG

5230 MATTIGHOFEN, AUSTRIA

ALL RIGHTS RESERVED TO MAKE ALTERATIONS TO DESIGN AND MODEL.

©

by KTM SPORTMOTORCYCLE AG, AUSTRIA All rights reserved

KTM Austria’s certificate of achievement for its Quality
System ISO 9001 is the beginning of an on-going total
re-engineering quality plan for a brighter tomorrow.

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Содержание 640 DUKE II 2001

Страница 1: ...OWNERS HANDBOOK 2001 BEDIENUNGSANLEITUNG 640 DUKE II Art Nr 3 205 99 11 2000...

Страница 2: ......

Страница 3: ...a The removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the pur pose...

Страница 4: ...over to the new owner Many motorcyclists have a good working knowledge of motorcycle mechanics if this is true in your case you will be able to use this Owner s Handbook to carry out most of the maint...

Страница 5: ...level front brake 20 Refilling the front brake fluid reservoir 20 Checking the front brake pads 21 Changing the basic position of the brake pedal 21 Checking the rear brake fluid level 21 Refilling th...

Страница 6: ...This is due to the fact that the automatic decompressor doesn t work properly If this happens pull the manual decompression lever and start again Afterwards normal starting will be possible b When yo...

Страница 7: ...AXIMUM RECOMMENDED ROTATION RATE IS 8500 RPM ROTATION RATES EXCEEDING 8500 RPM WILL SHORTEN YOUR ENGINE S LIFE REFER ALSO TO THE SECTION ON RUN NING IN YOUR MOTORCYCLE TO BE FOUND IN THE DRIVING INSTR...

Страница 8: ...to position and firmly press it into the lock Turn the handlebar all the way to the left then turn the ignition key to the left The ignition key can be withdrawn in position and Combination switch Th...

Страница 9: ...AUSE IT MAY DAMAGE THE ENGINE WARNING GASOLINE IS HIGHLY FLAMMABLE AND POISONOUS EXTREME CAUTION SHOULD BE USED WHEN HANDLING GASOLINE DO NOT REFUEL THE MOTORCYCLE NEAR OPEN FLAMES OR BURNING CIGARETT...

Страница 10: ...METHING IS WRONG WITH THE BRAKE SYSTEM DON T RIDE YOUR MOTORCYCLE ANYMORE WITHOUT FIRST HAVING THE BRAKE SYSTEM LOOKED OVER BY A KTM DEALER Compression damping of fork Hydraulic compression damping de...

Страница 11: ...D BE THE RESULT Seat lock The seat is secured by the lock on the side of the seat 3 REMOVING THE SEAT Put the ignition key into the lock Turn it counter clockwise all the way to the stop to unlock the...

Страница 12: ...in the tachometer Exceeding the above listed rotations as well as pushing high rpm when the engine is cold will have an adverse effect on the life of your engine Check the following before each start...

Страница 13: ...t is on ignition lock in position If this is not the case the battery is discharged If the lights are on proceed as described in the Trouble shooting section or contact a KTM dealer WARNING WHEN START...

Страница 14: ...ES YOU WILL BE PRACTICALLY BLIND AFTER FALLING WITH THE MOTORCYCLE CHECK ALL FUNCTIONS THOROUGHLY BEFORE STARTING UP OPERATIONS AGAIN A BENT HANDLEBAR MUST ALWAYS BE REPLACED NEVER TRY TO STRAIGHTEN T...

Страница 15: ...Y GRASS OR OTHER EASILY FLAMMABLE MATERIALS CAUTION PARK YOUR MOTORCYCLE SO THAT IT RESTS STABLY ON THE SIDE STAND HARD GROUND LEVEL SURFACE AND CAN T TIP OVER CLOSE THE FUEL TAP WHEN LEAVING YOUR VEH...

Страница 16: ...l tale lamps speedometer illumination horn side stand switch clutch switch emergency off switch Check brake fluid level lining thickness and brake discs Check brake lines for damage and leaks Check ad...

Страница 17: ...als Clean and lubricate chain as necessary Check chain tension Clean air filter and filter box Check tire pressure and wear Check coolant level Check fuel lines for leaks Drain float chamber Verify sm...

Страница 18: ...hould be greased WARNING MAINTENANCE AND ADJUSTING WORK MARKED WITH AN ASTERISK REQUIRES EXPERT SKILLS AND TECHNICAL KNOW HOW FOR YOUR OWN SAFETY ALWAYS HAVE SUCH WORK PERFORMED BY A SPECIALIZED KTM D...

Страница 19: ...mm A spring preload Checking the rubber ring of the rear shock absorber A rubber ring mounted on the rear shock absorber serves as a vibration damper This ring gets pressed together with time and lose...

Страница 20: ...move upwards CAUTION IF THE WHEEL SPINDLE BECOMES LOOSENED DURING THE PROCESS RETURN ECCENTRICS TO THEIR ORIGINAL POSITION BEFORE RETIGHTENING THE WHEEL SPINDEL SEE MAINTAINING ECCENTRICS Tighten hex...

Страница 21: ...AS POSSIBLE CAUTION IF THE ECCENTRICS ARE NOT ALIGNED THE REAR WHEEL WILL REST AT AN ANGLE IN THE SWING ARM THIS WILL STRESS THE REAR WHEEL AND SWING ARM BEARINGS AND DAMAGE THEM IF NOT CORRECTED Gene...

Страница 22: ...S BELOW THE MINIMUM EITHER THE BRAKE SYSTEM HAS A LEAK OR THE BRAKE PADS ARE COMPLETELY WORN IN THIS CASE CONSULT AN AUTHORIZED KTM DEALER IMMEDIATELY CHANGE BRAKE FLUID AT LEAST ONCE A YEAR IF THE MO...

Страница 23: ...uretor connection boot The brake fluid level may not drop below the MlN marking when the vehicle is in an upright position WARNING IF THE BRAKE FLUID LEVEL DROPS BELOW THE MINIMUM EITHER THE BRAKE SYS...

Страница 24: ...e speedometer drive To mount the front wheel insert speedometer drive into the front wheel Lift the front wheel into the fork and position the speedometer drive as shown in the illustration the connec...

Страница 25: ...re the tires have in them affect the way your motorcycle rides and they must therefore be checked whenever you re getting ready to go anywhere on your motorcycle Tire type and size can be found in the...

Страница 26: ...O NOT REMOVE THE LOCKING BAR 2 NEVER DISCONNECT THE BATTERY WHILE THE ENGINE IS RUNNING THIS WILL DESTROY THE RECTIFIER REGULATOR STORAGE When preparing the motorcycle for a longer period of standstil...

Страница 27: ...to Exchanging the headlight lamp Fuse 4 10 Ampere protects the following power consuming units headlight parking light Fuse 5 10 Ampere protects the following power consuming units flasher lights brak...

Страница 28: ...S OF THE BULB WITH YOUR FINGERS THE GLASS OF THE BULB MUST REMAIN ABSOLUTELY FREE FROM GREASE HEAT WILL OTHERWISE CAUSE THE GREASE TO EVAPORATE AND SETTLE DOWN ON THE REFLECTOR Reconnect the cable plu...

Страница 29: ...CAUTION IF THE RED COOLING LIQUID TEMPERATURE WARNING LAMP 5 LIGHTS UP THIS WILL MOST LIKELY BE DUE TO A DEFECT IN THE COOLING SYSTEM IN THIS CASE STOP IMME DIATELY AND TURN OFF THE ENGINE LET THE ENG...

Страница 30: ...ut 1 accordingly Checking the adjustment of the hand decompression cable To check set piston at compression so that the valves are closed While doing this slowly operate the kick starter until the cli...

Страница 31: ...BURNING CIGARETTES ALWAYS ALLOW THE ENGINE TO COOL OFF FIRST IMMEDIATELY CLEAN UP ANY FUEL WHICH MAY HAVE BEEN SPILLED MATERIALS SATURATED WITH FUEL ARE ALSO EASILY FLAMMABLE IN CASE YOU INGESTED FUEL...

Страница 32: ...gs of the engine will not get enough lubrication which in turn may result in engine failure Therefore we recommend that you have the engine oil changed by your authorized KTM mechanic During the guara...

Страница 33: ...e oil would get into the air filter box by way of the engine venting system Add engine oil if necessary CAUTION INSUFFICIENT OIL OR POOR QUALITY OIL RESULTS IN PREMATURE WEAR OF THE ENGINE CHECKING TH...

Страница 34: ...cy OFF switch contact a KTM dealer Replace fuse below the headlight mask Remove seat and replace the main fuse If fuse blows again contact a KTM dealer Contact a KTM dealer Contact a KTM dealer Open f...

Страница 35: ...ble carburetor and clean jets Have carburetor adjusted Replace spark plug Have ignition system checked Dismount carburetor and check if worn out Replace float needle Replace float Adjust choke cable R...

Страница 36: ...een switched off The battery isn t charged by the generator because REMEDY Readjust or replace ventilation hose Check engine oil level when the engine is warm correct if necessary Use thicker engine o...

Страница 37: ...inder through the opening Actuate kick starter 10 times in order to distribute the oil onto the cylinder walls and mount the spark plug Set piston to compression so that the valves will be closed slow...

Страница 38: ...camshaft camshaft drive through single chain Camshaft 249 1 Valve diameter Intake 36 mm Exhaust 30 mm Valve clearence cold Intake 0 15 mm Exhaust 0 15 mm Crank shaft bearing 2 cylinder roller bearing...

Страница 39: ...el brake disc 320 mm 12 6 in and 4 piston brake caliper Rear brake Disc brake with carbon steel brake disc 220 mm 8 7 in and single piston brake caliper floated Tyres front 120 70 R 17 58H rear 160 60...

Страница 40: ...r arm bolts M14x1 5 100 Nm 74ft lb Engine mounting screw M10 45 Nm 33ft lb Ball joint for push rod M8 Loctite 243 25 Nm 19ft lb Sprocket screws on nuts M8 Loctite 243 35 Nm 25ft lb Collar nut swingarm...

Страница 41: ...TRUCTIONS 10 Emergency OFF button 6 Emergency OFF switch Australia 7 Engine number engine type 4 Engine oil 30 Filler cap 7 Flasher replacing the bulbs 26 Foot brake pedal 8 Page Fuel 7 Fuel tap 7 Fus...

Страница 42: ...KTM SPORTMOTORCYCLE AG 5230 Mattighofen Austria Internet www ktm at 320599...

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