KTM 400-660 LC4 1998-2005, Руководство по ремонту

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10-9F
Opening the chain with a separating/rivet tool
NOTE: an X-ring chain, type 520 HV (5/8x1/4“), is used for the KTM
LC4 from 2005 models. You will need special tool 600.29.020.000
to separate or rivet the chain according to the manufacturer's
specifications. This special tool consists of a bracket
1
with 2 marks
(A and B), a pressing tool
2
with spindle and a locking screw,
pressing pin
3
and the end plate
4
.
– Place bracket
1
over the chain from behind. The marks (A, B)
should face up.
– Insert pressing pin
3
with the larger diameter into the spindle of
pressing tool
2
and turn spindle back.
– Apply pressing tool
2
with pressing pin
3
to a chain link, the
locking screw must face up.
– Slide bracket
1
into pressing tool
2
from the side, positioning the
bracket in such a way that the arrow on mark A points to the
locking screw.
– Screw in the locking screw to fix bracket
1
in position A.
– Holding pressing tool
2
with a ring wrench (wrench size 27 mm),
screw in the spindle of the pressing tool and press out the chain
through the hole in the bracket.
Riveting the chain
– Grease the connecting link
5
, slide an X-ring
6
on each bolt and
connect the ends of the chain.
– Fasten another X-ring
6
to each bolt.
– Place bracket
1
over the chain from behind. The marks (A, B)
must face up.
– Slide pressing pin
3
with the smaller diameter into the spindle of
pressing tool
2
and turn spindle back.
– Insert the chain joint shim
7
in the end plate
4
and slide both
into the pressing tool.
– Apply pressing tool
2
with end plate
4
and the chain joint shim
7
to the connecting link
5
in such a way that the locking screw faces
up; the hole on the back of the end plate will accommodate
pressing pin
3
.
– Slide bracket
1
into pressing tool
2
fromt he side, positioning the
bracket in such a way that the arrow on mark A points to the
locking screw.
– Screw in the locking screw to fix bracket
1
in position A.
– Holding pressing tool
2
with a ring wrench (wrench size 27 mm),
screw in the spindle of the pressing tool and press on the chain
joint shim
7
.
– Remove the pressing tool
2
.
– Position the riveting tool 584.29.020.000 against the chain from
the bottom so that the two pins
8
engage in the chain.
– Move the lever
9
towards the chain until it is in the position shown
in the lower photo.
– Rivet the chain by striking vigorously on the rivet pin
bk
with a
hammer.
– Turn the rivet pin 90° and rivet again; the head on each chain bolt
will have 4 flat surfaces.
– Remove the tool and rivet the 2nd chain bolt in the same way;
remove the tool.
– Make a visual check. If correctly riveted, all chain bolts should look
alike.
1
4
3
2
1
3
2
5
6
6
6
6
7
1
4
3
2
7
8
9
bk