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TABLE OF CONTENTS
3
11.21 Mounting the seat ........................................... 50
11.22 Removing the air filter box cover ...................... 50
11.23 Installing the air filter box cover ....................... 51
11.24 Removing the air filter
................................. 51
11.25 Cleaning the air filter and air filter box
11.26 Installing the air filter
.................................. 52
11.27 Securing the air filter box cover
11.28 Sealing the air filter box
............................... 53
.............................................. 53
................................ 54
11.33 Installing the fuel tank ................................. 55
11.34 Checking for chain dirt accumulation................ 56
11.35 Cleaning the chain .......................................... 56
11.36 Checking the chain tension .............................. 57
11.37 Adjusting the chain tension.............................. 58
11.38 Checking the chain, rear sprocket, engine
sprocket, and chain guide................................ 58
..................................... 60
................................ 60
11.41 Checking the throttle cable routing ................... 60
11.42 Checking the rubber grips ................................ 61
11.43 Adjusting the basic position of the clutch
lever .............................................................. 61
11.44 Checking/correcting the fluid level of the
hydraulic clutch.............................................. 62
11.45 Changing the hydraulic clutch fluid ............... 62
12 BRAKE SYSTEM ........................................................ 64
Checking the brake discs ................................. 64
Checking the front brake fluid level .................. 65
............................... 65
Checking the front brake linings ....................... 66
Changing the front brake linings
Checking the free travel of foot brake lever ........ 68
12.10 Checking the rear brake fluid level.................... 69
12.11 Adding rear brake fluid
................................ 70
12.12 Checking the rear brake linings ........................ 70
12.13 Changing the rear brake linings ..................... 71
13 WHEELS, TIRES ........................................................ 73
Removing the front wheel ............................. 73
............................. 73
.............................. 74
Installing the rear wheel ............................... 75
Checking the tire condition .............................. 76
Checking the tire air pressure........................... 76
Checking spoke tension ................................... 76
14 ELECTRICAL SYSTEM ................................................ 78
................................... 78
Installing the battery .................................... 78
................................. 79
Changing the main fuse................................... 80
15 COOLING SYSTEM ..................................................... 82
Cooling system ............................................... 82
Checking the antifreeze and coolant level .......... 82
Checking the coolant level ............................... 83
.................................... 83
.......................................... 84
16 TUNING THE ENGINE................................................ 85
Checking the play in the throttle cable .............. 85
Adjusting the play in the throttle cable
Changing the mapping..................................... 86
Adjusting the idle speed ............................... 87
Teaching the throttle valve position................... 87
Checking the basic position of the shift lever ..... 88
17 SERVICE WORK ON THE ENGINE ............................... 89
Changing the fuel screen .............................. 89
Checking the engine oil level............................ 89
Changing the engine oil and oil filter, cleaning
the oil screen
.............................................. 90
Adding engine oil............................................ 92
18 CLEANING, CARE ...................................................... 93
Cleaning the motorcycle .................................. 93
19 STORAGE.................................................................. 94
Storage .......................................................... 94
Putting into operation after storage ................... 95
20 TROUBLESHOOTING ................................................. 96
21 TECHNICAL DATA...................................................... 98
Engine ........................................................... 98
Engine tightening torques ................................ 99
Capacities .................................................... 100
Engine oil ................................................ 100
Coolant .................................................... 100
Fuel ........................................................ 100
Chassis ........................................................ 100
Electrical system........................................... 101
Tires ............................................................ 101
Fork............................................................. 101
F EU................................................... 101
F US................................................... 102
F US................................................... 102
Shock absorber ............................................. 103
F EU................................................... 103
F US................................................... 103
F US................................................... 104
Chassis tightening torques ............................. 104
22 SUBSTANCES ......................................................... 106
23 AUXILIARY SUBSTANCES ........................................ 108
24 STANDARDS ........................................................... 109
25 INDEX OF SPECIAL TERMS ...................................... 110
26 LIST OF ABBREVIATIONS......................................... 111
27 LIST OF SYMBOLS................................................... 112
Yellow and orange symbols............................. 112
INDEX ............................................................................ 113