KSI ECOTROC ATCN 15-110 Скачать руководство пользователя страница 14

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Operating Manual ECOTROC ATCN 15-110

7. Installation

7.1 

 Recommendations for installation

Proper installation is the basic prerequisite for the safe and problem-free operation of the 
ATCN series.
We recommend the installation of shut-off devices both upstream and downstream of the ad-
sorber. The adsorber can thereby be disconnected from the compressed air system during 
maintenance. 
If operation cannot be interrupted during maintenance then a by-pass line must be provided. 
It should at least include a active carbon filter to prevent a contamination of oil downstream 
of the adsorber.

We recommend installation after a corresponding pre-treatment. The oil vapour adsorber is 
usually installed behind an air cauldron and dryer (compressed air refrigeration dryer or ad-
sorption dryer).
A filter with a separation degree of 0.01 µ must be installed immediately in front of the oil 
vapour adsorber to collect any possible additional liquid drops and solids which would other-
wise cause the active carbon to become saturated more quickly.

Installing the device behind an air cauldron also has the advantage in that pulsating com-
pressed air is buffered and the temperature at the inlet of the adsorber is lower.

Choose a place of installation with the lowest possible compressed air temperature and with 
the highest level of dry air. This then increases the service life of the active carbon and the 
adsorber works most efficiently.

6.3 Setup

Please refer to the setup conditions described in Section 2.1. The basic data required for the 
setup can be found in the Performance data in Section 2.2.

When setting up, make sure

• 

that the ground is level and capable of carrying the weight. Please also take into 
 account that the vessel will be filled with water during the routine inspection.

• 

there is enough space around the adsorber to carry out the servicing and maintenance 
work. We recommend at least 0.8m.

• 

that the adsorber can be reached and accessed by the lifting gear.

• 

taht the adsorber is not accessible to non-experts, or warning signs should be affixed 
for inexperienced persons.

• 

the adsorber cannot be rammed by haulage vehicles.

• 

the signage is clearly visible at all times.

There are mounting holes in the base section of the adsorber. These should be used to anchor 
the device into the ground, as long as the ground allows it.

Содержание ECOTROC ATCN 15-110

Страница 1: ...Operating Manual ECOTROC ATCN 15 110 ECOTROC ATCN 15 110 Operating Manual Oil Vapour Adsorber Rev 01_0918...

Страница 2: ...erating manual 5 1 6 Signs and symbols used 6 2 Intended purpose use 7 2 1 Intended use 7 2 2 Performance data 8 3 Safety notes 9 3 1 Signs and symbols 9 3 2 Danger zones 10 4 Technical product data 1...

Страница 3: ...8 1 Commissioning prerequirement 15 8 2 Pressurisation 16 8 3 Mains operation 16 8 4 Disconnecting from the mains 16 9 Maintenance 17 9 1 Regular maintenance work 17 9 2 Daily checks 17 9 3 Checking t...

Страница 4: ...e que ries It also simplifies the provision of spare parts and support This may correspond to separate pieces of equipment for the individual devices 1 1 System data Model Order No Vessel No Serial nu...

Страница 5: ...tion is selected 1 5 Operating manual This operating manual will help clarify any outstanding questions concerning the setup installation operation maintenance repair and disposal of the dryer It cont...

Страница 6: ...r Caution Warning This symbol indicates general hazards or dangerous situations Slip hazard This symbol warns of the risk of slipping Wear ear protectors Note This symbol indicates instructions for th...

Страница 7: ...is to be used with other gases this must be agreed with the manufacturer Other safety guidelines may apply here The oil vapour adsorber must be set up at a site indoors which is suitable for the weigh...

Страница 8: ...s may be detrimental to the service life of the active carbon Moisture and particles are stored in the open pores and reduce the adsorption capacity of the active carbon Where temperatures are above 5...

Страница 9: ...dividual chapters Observe all legal guidelines and safety regulations the latter may vary from region to region Observe all local site regulations which are stipulated for the field of application 3 1...

Страница 10: ...ipping due to spilt active carbon Always check that the indicator pipe is secure before you open the needle valve and remember to wear eye protection Never operate the device if there is apparent dama...

Страница 11: ...ompressed air inlet 2 Compressed air outlet 3 Filling and draining nozzle 4 Pressure gauge 5 Vessel plate 6 After filter 7 Manual drain cock 8 Type plate 1 Compressed air inlet 2 Lifting lugs 3 Pressu...

Страница 12: ...ir then exits the vessel again through a sieve on the outlet As the temperatures rise the performance of the active carbon is reduced since the hydrocar bon chains oils become shorter and shorter and...

Страница 13: ...ovide suitable assistive equipment Secure the adsorber against tilting using suitable means Do not remove the packaging material until the device is moved to its place of installation Only appropriate...

Страница 14: ...nd an air cauldron also has the advantage in that pulsating com pressed air is buffered and the temperature at the inlet of the adsorber is lower Choose a place of installation with the lowest possibl...

Страница 15: ...ich are under pressure The pipelines must held in place with brackets the adsorber is not designed to act as a support for the pipes The adsorber must only be used in the predetermined operating condi...

Страница 16: ...ut off valve upstream of the adsorber until you hear the flow noise 3 Keep an eye on the pressure gauge on the vessel Pressurisation must rise slowly 4 At 4 bar close the inlet shut off device again C...

Страница 17: ...ly be carried out by suitably qualified personnel Make sure that the device is free from pressure before starting work and observe the applicable accident preven tion regulations for the place of inst...

Страница 18: ...s with the corresponding measurement pressure to determine the ppm con tent for the corresponding measurement time 7 If your measurement value is within the table values e g 0 5 scale units are discol...

Страница 19: ...4 0 6 0 8 1 0 1 2 1 4 1 6 Wert auf der Skala Table for measurement pressure greater than 7 bar g residual oil content in ppm Table for measurement pressure 6 bar g residual oil content in ppm 4 4 5 5...

Страница 20: ...6 0 760 0 632 0 508 0 380 0 252 0 192 0 124 0 114 0 101 0 088 0 076 0 064 0 051 0 037 0 027 0 012 0 006 2 100 2 100 1 908 1 704 1 500 1 314 1 140 0 948 0 762 0 570 0 378 0 288 0 186 0 172 0 151 0 132...

Страница 21: ...required rec after 4 000 Bh or 1 year Every year Every year when required rec after 4 000 Bh or 1 year Every year Every year when required rec after 4 000 Bh or 1 year Every year Every year when requ...

Страница 22: ...the activated carbon material to the lower edge of the upper diffuser At higher filling may lead to increased dust content in the afterfilter 9 Screw the top sealing plug back in again We recommend th...

Страница 23: ...ugh the compressor pipes consumer downstream of the adsorber were already contaminated with oil by pass line is open not sealed highly pulsating compressed air filter elements saturated cut off valves...

Страница 24: ...O 14121 1 have been adhered to The pressure vessels which are part of these assemblies have been manufactured in construction and design conforming to the European Guideline 2014 68 EU Appendix I for...

Страница 25: ...are manufactured in conformity with DIN EN ISO 9001 Technical modi cations and errors excepted KSI Filtertechnik GmbH Siemensring 54 56 D 47877 Willich Tel 49 2154 89108 0 Fax 49 2154 89108 282 www ks...

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