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3.5 Hydraulic connection

3.5.1 GENERAL

WARNING

Circulation pumps, valves, safety elements and pipes must be checked,
calculated and determined by the system or hardware installations contractor.

WARNING

Before connecting the device, rinse the whole heating system and remove
impurities. Remove all detergent residue. Flushing the system must be performed
with new and existing heating systems.

3.5.1.1 Legend of symbols of the hydraulic piping diagrams

Symbol Description

Symbol

Description

Circulation pump

Drinking water filter

Ball valve

Manometer

Ball valve with exhaust

Thermometer

Three-way switch valve

Pressure regulator

Three-way mixing valve

Consumer of heat / coolness

Expansion vessel

KT-1, KT-2

Safety valve

Thermostat

Hydraulic divider

Pipe safety thermostat

Non-return valve

Electrical cabinet for powering the
devices of the heating system

Cyclone magnetic separator
of impurities

Temperature sensor

Automatic vent

Automatic by-pass control valve

Hydro module

Buffer tank

Air-water Heat Pump

Circuit circulation pump

Buffer tank for DHW

Pipe safety thermostat

Three-way switch valve

Three-way mixing valve

Heat consumer

Gas furnace

Overflow valve

Hydraulic divider

Cyclone magnetic separator of impurities

Oil or pellet furnace

Heating system Expansion vessel

Drain

Heating system safety valve

Expansion regulation TT 3003 - MD2

Circulation pump

Submersible electric heater

Содержание HM-130 S1

Страница 1: ...Instructions for installation use and maintenance Hydro module HM 130 S1 HM 140 S1 HM 180 S1 The manual has to be handed over to the end user after installation Id 17 17 46 4358 01 09 2017 ...

Страница 2: ...tions 11 3 Instructions for the installer 14 3 1 Transport and storage 15 3 2 Installation space 15 3 3 Wall mounting 16 3 4 Connection with the outdoor unit 17 3 4 1 Cooling connection with the outdoor unit HM 140 S1 and HM 130 S1 20 3 4 2 Cooling connection with the outdoor unit HM 180 S1 22 3 4 3 Make a leak test drain and fill the cooling connection 23 3 5 Hydraulic connection 24 3 5 1 General...

Страница 3: ...3 6 11 Connecting the valve for switching between cooling heating 47 3 6 12 Connecting the signal for PV signal 48 3 6 13 Connecting the signal for remote off 48 3 7 Commissioning of the device 48 4 Technical characteristics 49 4 1 Dimensions and characteristics 50 4 1 1 HM 130 S1 and HM 140 S1 50 4 1 2 HM 180 S1 51 4 1 3 Features 52 4 1 4 Machine scheme 52 4 1 5 Electrical scheme 53 4 2 Technical...

Страница 4: ...lation and maintenance can only be performed by qualified personnel Read this manual carefully before installation maintenance or use The manual has to be handed over to the end user after installation In case the product shall be given to a third person for use the manual has to be handed over to them as well ...

Страница 5: ...sed to perform commission An authorised technician is trained and authorised by the manufacturer to perform maintenance and servicing of the device The user uses the device according to its use The installer is a person professionally trained for performing hardware and or electro installation work and mounting of the device 1 3 General warnings NOTE Read the instructions for use and installation ...

Страница 6: ...peration of the device and understand possible hazards of its operation Children older than 8 and people with reduced physical and mental capacities and with lack of experience and knowledge can only operate the device under the supervision of an informed person WARNING Before installation and any further adjustments to the device it is necessary to consider the instructions for safe use and maint...

Страница 7: ...ting up of other obstacles next to the device is forbidden CAUTION For the correct operation of the device the electrical distributor has to provide electricity of adequate quality SIST EN 50160 In normal conditions this is within 10 of the rated voltage The data about the state of the electrical grid have to be acquired from the electrical distributor CAUTION Connecting the device to the electric...

Страница 8: ...inates all eventual irregularities found during commission Trains the user for operating the device and settings Alerts the user to regularly maintain the device for keeping the device functioning properly throughout its entire lifespan To give the user all the documentation accompanying the device 1 8 Package and worn out device management Sort the package according to cardboard wood and foil and...

Страница 9: ...agement and instructions for installation use and maintenance 3 Wall bracket for the device 4 Accessories o Outdoor air temperature sensor only HM 140 S1 o DHW buffer tank temperature sensor o Second mixing cycle temperature sensor o Equalisation screw 2x Picture 1 Delivery package ...

Страница 10: ...10 2 INSTRUCTIONS FOR THE END USER ...

Страница 11: ...performed at least once yearly CAUTION A blocked water purifying component and magnetic filter can lead to a malfunction of the device or incorrect functioning of the device In case the display displays a warning of flow malfunction Caution flow NOTE Periodically once yearly check the water temperature in the heating system NOTE In case the pressure falls i e Leakage of the system the display disp...

Страница 12: ... on the operation of the auxiliary source on the TERMOTRONIC control unit If the electric heater is operational the water temperature in the heating system will start to rise In case the electrical heater does not work because of one of the before mentioned reasons the safety thermostat has to be reset after the problem is resolved It is reset by pushing the red button If the reset is successful y...

Страница 13: ...13 ...

Страница 14: ...14 3 INSTRUCTIONS FOR THE INSTALLER ...

Страница 15: ... and clean place The allowed storing temperature is between 10 C and 45 C for a short period up to 24h also up to 50 C 3 2 Installation space The device must be installed in a space which meets the following requirements NOTE The installation space must be accessible by manual transport devices for the purposes of installation maintenance and servicing Costs connected with hiring special equipment...

Страница 16: ...ting you will need Spirit level Drilling machine Plugs and screws suitable for the wall Pencil or pen for marking the places for holes and screws Device wall mount part of the delivery package 1 Attach the wall mount a Mark the position of holes for attaching the wall mount use the wall mount of the device and the spirit level b Drill holes suitable for selected mounts and screws c Insert the plug...

Страница 17: ...ood practise have to be followed when lifting the device For technical information see section 4 2 3 4 Connection with the outdoor unit CAUTION Connection with the outdoor unit must be performed by a refrigeration expert CAUTION The pipeline and electrical cables have to be protected with heat and waterproof insulation in a protective pipe CAUTION The device is filled with pressurised N2 Before at...

Страница 18: ...wing tools Screwdriver Coolant service manometer Tool for cutting pipes Tool for deburring pipes Fork wrench and fork torque wrench for HM 140 S1 and HM 130 S1 Tool for pipe edging for HM 140 S1 and HM 130 S1 POE oil is suitable for cooling systems for HM 140 S1 and HM 130 S1 Pipe expander for HM 180 S1 Acetylene burner oxygen for HM 180 S1 Wet towel ...

Страница 19: ...w these steps 1 Remove the front cover of the device Picture 9 Removal of the device cover 2 Unscrew the screws of the electrical cabinet and open it to ensure access to the cooling pipes Unscrew the lid of the service valve Picture 10 Opening the electrical cabinet ...

Страница 20: ...pe and save them You will use them to mount the pipes 6 Cut the connecting pipes to the required length When cutting consider the following Use a pipe cutter which does not leave chips to cut the pipe The cut must be perpendicular to the pipe s axis and straight 1 Copper pipe 3 Uneven 2 Inclined 4 Rough 7 Deburr the end of the pipe Remove all chips from the part where the pipe was cut Hold the pip...

Страница 21: ... Holder 4 Cone 2 Copper pipe 5 Bracket 3 Fitting 6 Handle 7 Holder Mount the copper pipe firmly into the tool for edging Consider the dimensions listed in the table below External diameter A mm inch mm 9 52 3 8 1 5 1 7 15 88 5 8 1 6 1 8 10 Check the end of the pipe Compare the edging of the pipe with the picture below In the case of damaged edging cut the part off and repeat the edging procedure ...

Страница 22: ...ting External diameter of the pipe Torque mm inch Nm 9 52 3 8 34 42 15 88 5 8 65 81 15 Use the fork wrench and fork torque wrench to tighten the bolt until it clicks 16 Repeat the process for both pipes 3 4 2 COOLING CONNECTION WITH THE OUTDOOR UNIT HM 180 S1 The pipe connection for HM 180 S1 is performed with soldering the connecting pipes to the connections on the device Follow the steps below 1...

Страница 23: ...on the internal unit for cooling Solder the pipes with soldering which contains at least 5 Ag 5 Check the quality of the joints 3 4 3 MAKE A LEAK TEST DRAIN AND FILL THE COOLING CONNECTION NOTE To perform the leak test drain the system and fill the system see Instructions for Installation Use and Maintenance of the outdoor unit ...

Страница 24: ...egulator Three way mixing valve Consumer of heat coolness Expansion vessel KT 1 KT 2 Safety valve Thermostat Hydraulic divider Pipe safety thermostat Non return valve Electrical cabinet for powering the devices of the heating system Cyclone magnetic separator of impurities Temperature sensor Automatic vent Automatic by pass control valve 1 Hydro module 17 Buffer tank 2 Air water Heat Pump 18 Circu...

Страница 25: ...ing terminal of the expansion regulation TT3003 MD2 3 5 2 BUFFER TANK FOR DHW CONNECTION CAUTION Connect the buffer tank for DHW in accordance with the national and local regulations in force The space where the device DHW buffer tank etc are installed must have a floor drain to allow water to drain in case of a spill CAUTION Connect the DHW buffer tank so as to prevent galvanic cells and corrosio...

Страница 26: ...807 T5 CAUTION Consider the maximal operational pressure of the vessel The size and type of the expansion vessel must be determined by the installer contractor according to the size of the system The table below lists some recommendations Adjusting the safety valve MPa bar 0 6 6 0 System pressure MPa bar 0 3 3 0 0 35 3 5 0 4 4 0 Volume of the DHW l Expansion vessel l 200 5 8 12 300 15 19 26 Expans...

Страница 27: ...imal operating pressure of 0 3 MPa 3bar In case of a heating system of a larger volume it is necessary to install an external expansion vessel The dimensions of the Expansion vessel must be in accordance with standard EN 12828 For installing the expansion vessel see chapter 4 4 1 CAUTION For normal operation of the Expansion vessel it is necessary to perform proper adjustments of the tank s workin...

Страница 28: ... not to let water through in normal operation Consider manufacturer s instructions NOTE For circulation regulation 10 you must install the expansion regulation TT3003 25 Picture 12 One cycle heating system with cooling switch and DHW buffer tank 3 5 3 2 1 System with several heating cycles buffer tank and DHW buffer tank NOTE An expansion regulation TT 3003 MD2 must be installed for regulation of ...

Страница 29: ...ure 13 Scheme of a system with several heating cycles buffer tank and DHW buffer tank 3 5 3 3Bivalent system A bivalent system uses an additional heat generator in addition to the heat pump to heat the building Set up the bivalent system in accordance with the schemes below ...

Страница 30: ... cycle 5 3 fourth cycle 5 4 and circulation 10 Picture 14 Scheme of a bivalent system with oil or pellet furnace 3 5 3 3 2 Bivalent system with gas furnace NOTE An expansion regulation TT 3003 MD2 must be installed for regulation of the third cycle 5 3 fourth cycle 5 4 and circulation 10 Picture 15 Scheme of a bivalent system with gas furnace ...

Страница 31: ...ace 28 Picture 16 Scheme of a bivalent system with biomass furnace 3 5 3 3 4 Bivalent system with solar collectors Install a system with solar collectors according to the scheme below NOTE An expansion regulation TT 3003 MD2 must be installed for regulation of the third cycle 5 3 fourth cycle 5 4 circulation 10 and solar collectors 28 Picture 17 Scheme of a heating system with solar collectors ...

Страница 32: ... 3 4Cascade piping of devices The scheme below shows parallel or cascade piping of devices NOTE Contact our clerk for regulation of parallel operation of multiple devices Picture 18 Cascade piping of devices ...

Страница 33: ...cid mg L 5 5 to 20 20 0 Manganese Mn removed mg L 0 1 0 1 0 Nitrates NO3 removed mg L 100 100 0 pH value mg L 7 5 7 5 to 9 9 0 0 Oxygen mg L 2 2 0 Hydrogen sulphide H2S mg L 0 05 0 05 HCO3 SO4 2 mg L 1 1 0 Hydrogen carbonate HCO3 mg L 70 70 to 300 300 0 0 Aluminium Al removed mg L 0 2 0 2 0 Sulphates mg L 70 70 to 300 300 0 Sulphite SO3 mg L 1 Chlorine gas Cl2 mg L 1 1 to 5 5 0 Table Influence of ...

Страница 34: ... system component malfunction and operation disturbance In new systems impurities are the result of residue from welding soldering dirty pipes oil grease etc In case the impurities start accumulating in the device this can worsen the flow and heat transfer in worst cases also freezing of water in the heat exchanger and consequently the destruction of the device WARNING To protect the device from i...

Страница 35: ...ion vessel with precharge p0 and filling the heating system the function of the expansion vessel and operation of the heating system is not guaranteed NOTE The dimensions of the Expansion vessel must be in accordance with standard EN 12828 Setting the pressure for the Expansion vessel Before filling the system with water check and set the pressure of the expansion vessel p0 The surcharge and maxim...

Страница 36: ...uality to the pressure pF Filling the system to the final pressure The final pressure of the system is determined by heating the system to the maximal heating temperature thermal degassing Turn off the circulation pumps open the vents and vent the system At maximal operating temperature fill the system to the end pressure which is 0 05 MPa 0 5 bar lower than the releasing pressure of the safety va...

Страница 37: ...t is necessary to use a harmonised cable H05VV F CAUTION The wires must be routed through the overflows installed before the connecting terminal in the device Make sure the cable connected in the device is relieved CAUTION The joint electrical power of the devices directly connected to the regulation must not exceed 500 W Otherwise it is necessary to ensure separate power to the external devices a...

Страница 38: ...abinet Picture 21 The lid of the electrical cabinet 3 6 2 ELECTRICAL CONNECTION WITH THE OUTDOOR UNIT NOTE For characteristics of power cables see technical data chapter 4 2 Picture 22 Electrical connection with the outdoor unit ...

Страница 39: ... 6 4 POWER CONNECTION DANGER Connecting the device to the power source can only be performed by a qualified installer in a voltage free state CAUTION The supply and communication cables have to be laid into the device and electrical cabinet through separate cable glands and cord anchorage which are installed before the cable terminals This way we ensure the cable is relieved from strain and the el...

Страница 40: ...sions of the power cables are listed in the chapter under technical information 4 2 3 6 4 1One phase connection 230 V 50 Hz 16 A NOTE In one phase connection 230 V 50 Hz 16 A the power of the electric heater is 2 kW Connect the cable of an appropriate cross section to the terminal N and L1 3 6 4 2One phase connection 230 V 50 Hz 20 A NOTE In one phase connection 230 V 50 Hz 16 A the power of the e...

Страница 41: ...NECTING THE COMMUNICATION WITH THE EXTERNAL DEVICE NOTE For characteristics of power cables see technical data chapter 4 2 3 6 5 1Connection with the outdoor unit WPLV 09 14 S1 NT Connect the communication cable to terminal X5 as shown on the picture below Ground the cable shield 3 6 5 2Connection with the outdoor unit WPL 08 18 S2 HT Connect the communication cable to terminal X7 as shown on the ...

Страница 42: ... be at least 1 m Install the sensor on an insulated wall to prevent wrong temperature measurements Picture 24 Installing external temperature sensor 3 6 6 1Connecting external temperature sensor Connect the external temperature sensor to serial clamp X4 connect it to A5 and GND 3 6 7 CONNECTION KT 1 AND OR KT 2 Connect the temperature corrector KT 1 or KT 2 to serial clamp X6 The connection on KT ...

Страница 43: ...e permanent and control phase Connect the DHW temperature sensor to serial clamp X4 connect it to A2 and GND 3 6 9 HEATING CYCLE CONNECTION 3 6 9 1Connection of the first cycle NOTE The first cycle can only be direct You have to connect the circulation pump the thermostat is optional 3 6 9 1 1 Circulation pump connection Connect the circulation pump of the first cycle to serial clamp X2 connect it...

Страница 44: ...Perform the connection in case KT 1 2 is not connected and you want to control the room temperature with a thermostat Connect the thermostat of the first cycle to serial clamp X4 connect it to D6 and GND 3 6 9 2Mixing cycle connection The second cycle can be a direct or a mixing cycle In any case connecting the temperature sensor of the riser pipe is necessary for safeguarding ...

Страница 45: ...ety thermostat 15 3 6 9 2 2 Mixing valve connection NOTE Perform the connection of the mixing valve in case you have a mixing cycle Connect the mixing valve to serial clamp X3 connect it to terminal Q9 N and Q10 3 6 9 2 3 Thermostat connection NOTE Connecting the thermostat is not obligatory Perform the connection in case KT 1 2 is not connected and you want to control the room temperature with a ...

Страница 46: ...ycle to serial clamp X4 connect it to A7 and GND 3 6 10 EXTERNAL ADDITIONAL SOURCE CONNECTION CAUTION The device can only be connected with the control signal for the external additional source Perform the connection of the external additional source separately Connect the signal for controlling the external additional source electric heater oil pellet or gas furnace to serial clamp X3 connect it ...

Страница 47: ...Connect the signal for remote switch for heating cooling only in case the heating system is controlled by an external controller NOTE The PV signal and remote switch between heating cooling cannot be connected at the same time Connect the valve for switching between cooling heating to serial clamp X3 connect it to Q11 N and Connect the signal for remote switching between heating cooling to serial ...

Страница 48: ... the signal for remote off in case the heating system is controlled by an external controller Connect the signal for remote switch to serial clamp X4 connect it to D5 and GND The signal must be short circuited and potential free 3 7 Commissioning of the device After professional installation the authorised contractor for commissioning has to perform the commissioning of the device CAUTION The comm...

Страница 49: ...49 4 TECHNICAL CHARACTERISTICS ...

Страница 50: ...0 4 1 Dimensions and characteristics 4 1 1 HM 130 S1 AND HM 140 S1 1 Refrigerant freon line gas pipe 4 Return line system 2 Refrigerant freon line liquid pipe 5 Electrical connection 3 Supply pipe system ...

Страница 51: ...51 4 1 2 HM 180 S1 1 Refrigerant freon line gas pipe 4 Return line system 2 Refrigerant freon line liquid pipe 5 Electrical connection 3 Supply pipe system ...

Страница 52: ...r 4 Vent 2 Circulation pump 5 Electrical cabinet 3 Electrical heater 6 Integrated expansion vessel 4 1 4 MACHINE SCHEME Picture 26 Machine scheme of the device 1 Heat exchanger condenser 4 Electric heater 2 Vent 5 Circulation pump 3 Expansion vessel only HM 130 140 S1 ...

Страница 53: ...53 4 1 5 ELECTRICAL SCHEME Picture 27 Electrical scheme of the device ...

Страница 54: ...16 Electrical power cable4 mm2 5 x 2 5 Electric heater 3 x 2 kW 230 V Cooling system Max operational pressure MPa 5 0 2 9 Cooling freon line pipe connections Pipe connection of the liquid pipe 3 8 Φ12 Pipe connection of the gas pipe 5 8 Φ22 Primary side heat source air Heating and cooling Operating range min max air temperature C Depending on the external air water unit Secondary side heat sink wa...

Страница 55: ...rical installations 5 Joint maximal load circulation pumps electronic valves which can be connected to or powered by the internal unit must not exceed 500 W Higher consumers i e pumps should have their own supply 6 The circulation pump must be dimensioned in such a way that it ensures rated voltage through the device 7 This is true for pipe connections of suitable dimensions and joint distance of ...

Страница 56: ...ump etc Maximal electrical power of the device compressor electric heater additional load Cooling circuit Buffer tank for DHW Heat exchanger in the buffer tank for DHW Heating system Internal unit hydraulic module or Termotronic Outdoor unit WPL or WPLV Device mass Note about handling waste electronic equipment CE sign for the compliance of the device with CE directives ...

Страница 57: ... 28 Installation of the Expansion vessel The set with the expansion vessel can be ordered with our supplier No of order 2222000092917 Expansion vessel set Content of the expansion vessel set No of order Expansion vessel set 2222000092917 1 Expansion vessel 2 Mount of the Expansion vessel 3 Screws for mounting 4 Flexible hose 3 8 ...

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Страница 60: ...ufacturing Kronoterm d o o Trnava 5e 3303 Gomilsko Tel 00386 3 703 16 20 Fax 00386 3 703 16 33 Web page www kronoterm com E mail info kronoterm com Customer support and service 00386 3 703 16 26 E mail servis kronoterm com ...

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