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Operating Instructions

No. 4114-1 USA

Rotary swather

Swadro 700
Swadro 800 /20
Swadro 800 /26
Swadro 900

(from Machine No. 585 170)

Содержание Swadro 700

Страница 1: ...Operating Instructions No 4114 1 USA Rotary swather Swadro 700 Swadro 800 20 Swadro 800 26 Swadro 900 fromMachineNo 585170 ...

Страница 2: ......

Страница 3: ...your machine by quoting the number supplied overleaf We hope that you will be satisfied with your KRONE machine Machine factory Bernard Krone GmbH Spelle Dear Customer On buying the Rotary swather you have selected a quality product from KRONE We are grateful for the belief you have invested in us as a result of buying this machine It is important to read the operating instructions very carefully ...

Страница 4: ...Foreword ...

Страница 5: ...smission Lines II 3 2 3 6 Maintenance II 4 2 4 Introduction II 5 2 4 1 Location of the safety labels on the machine containing technical safety information on the machine II 5 2 4 2 Location of the General Information Signs on the Machine II 8 3 General preparation for use III 1 3 1 Special safety instructions III 1 3 2 Preparations on the tractor III 1 3 2 1 Lifting device on the tractor three po...

Страница 6: ...ifting the rotor arms mechanically IV 6 4 5 4 Lifting the rotor arms hydraulic single rotor lifting system IV 6 4 5 5 Lifting the rotor arms electrically optional IV 6 4 5 6 Securing the tine tips transport position and parked swather IV 7 4 5 7 Driving in sloping IV 7 4 6 Removal from tractor IV 8 5 Basic setting V 1 5 1 Height of the tractor lower link arms V 1 5 2 Setting the working depth V 1 ...

Страница 7: ... Starting up again X 1 11 Faults Causes and Remedy XI 1 11 1 Special Safety Instructions XI 1 11 2 General Faults Causes and Remedy XI 1 A1 Appendix to the operating manual 1 A1 1 Preparations 1 A1 2 Changing wheels on the chassis 1 A1 3 Installing the swath rubber 1 A1 4 Attaching the warning signs 2 A1 5 Installing the lighting system 2 ...

Страница 8: ......

Страница 9: ...5977 935 0 Fax 49 0 59 77 935 339 E mail info ldm krone de 1 2 2 Certification EC Declaration of Conformity corresponding to the EC Directive See reverse side of title page 1 2 3 Identification Themachinedataarelistedontheidentificationplate 1 The entire identification plate re presents a legal document and should not be altered or rendered illegible 1 2 4 Data Required for Inquiries and Orders Wh...

Страница 10: ...h with tine bars transport position approx mm 4250 Height in Working Position approx mm 1600 Height with lowered tine bar transport position H approx mm 3750 Length L approx mm 6350 Width in transport position B approx mm 2995 Width in working position approx mm 6800 7600 8800 Power requirement approx kW HP 40 55 PTO speed rpm max Equivalent continuous sound level Acreage capacity approx h 6 5 7 7...

Страница 11: ...I 3 B L SW700034 H L SW700035 ...

Страница 12: ...I 4 ...

Страница 13: ... by failure to secure the working area breakdown of important machine functions failure of prescribed methods for repair and maintenance risk to persons due to mechanical and chemical effects damage to the environment due to leaking hydraulic oil 2 2 3 Working in a Safety Conscious Manner Follow the safety instructions included in this operating manual existing accident prevention rules and any in...

Страница 14: ...the hydraulic folding frames if anyone is inside the slewing range 25 Parts operated by external power e g hydraulics can cause crushing and shearing injuries 26 Before leaving the tractor lower the implement onto the ground switch off the engine and remove the ignition key 27 No one should stand between the tractor and the implement unless the vehicle has been secured against rolling with the han...

Страница 15: ...at regular intervals and replace them if damaged or worn The new hoses must fulfillthetechnicalrequirementssetbythemanufacturer of the implement 6 Whensearchingforleaks usesuitableaidstoavoidthe risk of injuries 7 Liquidsescapingunderhighpressure hydraulicoil can penetrate the skin and cause serious injury Seek medical help immediately should injuries occur Risk of infection 8 Before working on th...

Страница 16: ...ing working tools with cutting edges use suitable tools and gloves 5 Dispose of oils greases and filters according to regulations 6 Always disconnect the power supply before working on the electrical system 7 If protective devices and guards are subject to wear check them regularly and replace them in good time 8 When doing electrical welding on the tractor and attached implements disconnect the a...

Страница 17: ...ctograms Important information on the location of these safety signs and what they mean is given below Familiarize yourself with the meaning of the warning signs opposite The text beside them and their location on the machine indicates the machine s particularly dangerous areas 2 4 1 Location of the safety labels on the machine containing technical safety information on the machine 1 2 4 5 3 SW700...

Страница 18: ...Pull the guard bar down into protectionpositionbefore carrying out work fold down 5 Order no 939 469 1 2x Do not remain in the slewing range of the deployment arms Keepyourdistance 939 574 0 Order no 942 196 1 4x Never put your hand into the danger area as long as parts may be moving 6 1 2 4 5 3 SW700001 6 7 8 ...

Страница 19: ...amaged or missing they must be replaced with new signs The order numbers are stated next to the warningsigns 7 Keepthestipulatedsafe distance to power transmissionlines Order no 942 293 0 2x 8 Order no 949 228 0 1x Order no 949 229 0 1x ...

Страница 20: ...295 0 3x 942 298 0 2x 2 939 420 1 1x 4 939 486 2 1x 3 939 486 2 942339 0 1x nur bei Swadro Mechanisch 6 942 339 0 939 183 1 2x 1 0 bar 7 1 0 bar 924 569 0 4x 8 942 105 0 2x 9 942 085 3 1x 5 4 5 6 7 SW700002 3 2 1 1 7 8 2 9 10 11 939 443 1 1x mithydraulischer Einkreiselaushebung 10 942 480 0 942 480 0 942480 0 800 20 4x 800 26 6x 700 4x 900 6x 11 ...

Страница 21: ... guidelines for operation and for using public highways Check that the lighting is functioning properly The operating personnel may not leave the tractor during operation Ensure other persons leave the danger area 3 General preparation for use 3 1 Special safety instructions Put the operation device to the position where the possibility of unintentional raising or lowering is excluded before attac...

Страница 22: ...emove the ignition key Secure the tractor and rotary swather against rolling away Whenattachingtherotaryswather make sure that no one remains between the implement and the tractor No one may remain in the slewing range of the swather disk arms Slew the supporting foot 1 by 90 to the rear and lock in this position with the brace 2 Attach double swathers with the lower link arm pins to the tractor a...

Страница 23: ...ble acting hydraulic connection on the tractor KS102326 KS102322 Connection to the double acting control unit 1 blue operating width Connection to the single acting control unit 2 red Lifting Lowering the rotary arms Attach the supplied wallet 1 for the hydraulic switch cock 2 behind the tractor cab Make sure that the hydraulic hoses are not stretched or pinched during lifting and sinking Each mov...

Страница 24: ...y Soiling and moisture can result in short circuits Ifneccessary thepermanentpowersocket and the holder for the control unit must first be mounted on the tractor Connect lighting plug 1 to the lighting socket of the tractor Connect plug of the power supply cable 2 to the permanent power supply socket of the tractor When inserting the plug make sure that plug and socket are clean and dry Soiling an...

Страница 25: ...on of the different switches 3 3 7 Function of the switches on the control unit optional Item Designation Function 1 Main Switches the control unit switch on and off 2 Indicator light Lights up when the control green unit is switched on 3 Rocker switch Raises or lowers the left hand touch sensitive rotor when seen in the travail direction 4 Rocker switch Raises or lowers the right touch sensitive ...

Страница 26: ...damage e g hitching device draw bar Take apart the universal drive shaft Clip one half 1 and 2 onto the tractor and the other to the implement The wide angle coupling must be installed on the implement Note the labeling on the universal drive shaft Move the rotary swather to the position where the universal drive shaft is at its shortest straight ahead The rest of the procedure can be found in the...

Страница 27: ...or use 3 5 1 Genera Implement may only be driven in the ready for operation condition with wheels in mounted in outer position Danger of tipping over Some components of the swather are removedfortransportex works The necessary assembly work which must be undertaken before commissioning is described in the appendix to this operatingmanual SW700013 1 Turn off the control unit Fold the three tine arm...

Страница 28: ...III 8 Preparing for Operation ...

Страница 29: ...tar ratchet couplings These star ratchets 1 are located on the lateral take off shafts of the distributor gearbox under the swather frame at the lateral swather disk drives In the event of overloading they produce a scraping noise They transmit the applied torque in pulses In order to prevent premature wear on the overload protection feature switch off the universal drive shaft immediately if the ...

Страница 30: ...lowly lower the swather disks by actuating the hydraulics lower Release the actuating cableagain Electricaloperationdevice Switch on operation device 0 1 Move Switch 5 to the central position 4 3 3 Lowering the rotor arms electrically optional Operate single acting control valve on the tractor and apply pressure to the hydraulic cylinders This will release the lock 1 Unlock the lock 1 by pulling t...

Страница 31: ...til when folding tine arms they do not collide with the guard Insert pin 2 and secure with linch pin 1 4 3 4 Folding the tine arms into working position During work operation leave the control valve in Lower position Operate single acting control valve on the tractor and apply pressure to the hydraulic cylinders This will release the lock 1 Unlock the lock 1 by pulling the actuating cable 2 Keep c...

Страница 32: ...n lifting the rotors for the headland turns always raise both rotors up to the limit stop of the locking device SW700005 4 3 2 1 5 Fold external lateral guard bars 1 at the front left and right of the machine into working position and lock them with the hitch pin 2 Secure hitch pin 2 with hairpin clip 3 SW700009 1 2 3 Turn the external lateral guard bars 1 at the front left and right hand sides of...

Страница 33: ...wather disk above the working position turn off the PTO shaft and wait until the swather disks comes to a stand still Ensure that nobody is within the folding range of the rotors 4 5 1 Moving the external guard bars into transport position SW700011 1 2 Do not touch the guard bars near the hinge points Danger of bruising Before switching to transport position move in the width adjustment see sectio...

Страница 34: ... into transport position Then Turn the right rotor in working direction until the three foldable tine arms are also located on the outside Remove linch pin 1 Pull out pin 2 Fold tine arms 3 into transport position It may be necessary to turn the rotor until when folding tine arms they do not collide with the guard Insert 2 and secure with linch pin 1 To secure the rotors against rotation detach te...

Страница 35: ...gage the lock via the actuating cable and set the tractor hydraulics actuation lever to Lift Keep pulling the actuating cable until the pin on the swather arm has gone past the engagement point for the working position Raise the swather arms until the lock has snapped into the transport position Make sure that the transport position snaps in correctly and that the actuating cable is not under tens...

Страница 36: ...nsport position and parked swather Tines that are located below 2 m when the machine is in transport position or parked must be secured with a tine guard The tine guards are located on the rear chassis Plug the tine guards 1 onto the tine and secure them with the expander cable 2 at the brackets of the tine arm SW700006 1 SW700007 1 2 Never move the rotors from working to transport position while ...

Страница 37: ...rface Fold support downwards and lock in this position with the strut 1 Secure strut 1 with hairpin clip Uncouple universal drive shaft and store on the mount 2 provided Disconnect the hydraulic hoses 1 and plug them into the mounts provided Undo the connection of the lighting cables 2 between tractor and swather and plug them into the mountsprovided Undo the power supply plug 3 optional between t...

Страница 38: ...10 Handling the swather when in use SW700029 1 Remove chocks 1 from chassis and place them in front and or behind the wheels Lower the lower link until the swather rests on the support Uncouple the swather ...

Страница 39: ... raised to just before their stops 5 Basic setting The basic setting should be undertaken on even surfaces 5 2 Setting the working depth Initially the working depth should be set so that the tine points just contact the ground If necessary this setting must be corrected during use Note the following When the setting is too high the feed will not be completely harvested When the setting is too low ...

Страница 40: ...the switch downwards lowers swather disk The working depth should be set during use Note the following When the setting is too high the feed will not be completely harvested When the setting is too low there is a risk that the feed will be soiled the greensward may be damaged and increased wear of the twin spring tines Once depth adjustment is complete switch off operation device Do not operate bo...

Страница 41: ...e adjusted during operation Apply pressure to the double acting control hydraulic 1 and slowly extend or retract the rotor 5 4 Setting the Operating Width Electrical Mechanic To achieve the an optimum working result the cross slope of the rotors at the rear trailing wheels of the chassis left and right can be adjusted Do not step under the lifted rotors To do this lift the rotor arms only as far a...

Страница 42: ...ther to the left Longer suspension arm Adjusts the machine further to the right Tightencounter nut 2 KS102010 1 2 5 7 Travel speed and drive r p m The travel speed and drive r p m are determined by the feed volume thegroundconditions the dryness The following should be taken as starting points PTO shaft speed approx 450 r p m Forward speed approx 8 10 km h Drive r p m and forward speed should be a...

Страница 43: ...eing following tables for torques 6 2 General instructions In order to guarantee trouble free operation of the rotary swather and to minimize wear definite care and maintenance intervals must be observed This includes the cleaning greasing lubrication and oiling of assemblies and components Torque MA unless otherwise stated A Thread size Resistance class can be seen on bolt head M 4 M 5 M 6 M 8 M ...

Страница 44: ...cessary Regularly check air pressure Check the tyre pressure at regular intervals 100 h and refill if necessary The values can be found in the adjacent table 6 3 2 Wheel fixings 6 3 1 Air pressure Regularly 50 h check that wheel nuts are properly seated and tighten if necessary The sequence in the graphic opposite should be observed Swadro700 Tyres Tyrepressure Swadro800 bar Swadro900 Single axle ...

Страница 45: ... hose lines Hydraulic hose lines are subject to ageing The characteristics of the hoses change due to effects of pressure thermal load and UV radiation The date of manufacture is printed on the hydraulic hoses This allows for the age to be determined without lengthy searching It is required by law that hydraulic lines are replaced after a service life of six years Only use original spare parts as ...

Страница 46: ...VI 4 Care and maintenance ...

Страница 47: ...versal drive shaft 7 2 Bearings on the swather 7 1 Universal drive shaft 7 Lubrication Repair maintenance and cleaning work as well as the rectification of malfunctions may only ever be carried out with the drive is switched off and the engine is at a stand still Remove the ignition key It is preferable to use plant based oils and greases All lubrication points are indicated on this pages Observin...

Страница 48: ... by suction Bio lubricants Volume ltr Name Brand Oil change Name Brand Swather disk gearbox 2 0 Flowinggearboxgrease Service life GFO 35 greaselubricated Maingearbox 0 5 SAE 90 ca 1000 ha Filling quantity and lubricant name for the gearbox SW700024 1 onrequest The used oil must be correctly disposed of ...

Страница 49: ...of the lubricating points are shown at one position of the rotary swather There are also lubricating points on the other side at the corresponding positions mirror image 20h 1x SW700018 20h 20h 20h Swadro 700 Swadro 800 8x 1x 2x 20h 2x 4x 20h 20h 2x Tridemax le optional ...

Страница 50: ...VII 4 Lubrication ...

Страница 51: ...k tines relative to the direction of movement The cable clamp nuts 4 must face outwards It is essential for all care maintenance repair and assembly work on the rotary swather that the PTO shaft is switched off Shut down the engine and remove the ignition key Secure tractor and rotary swather against rolling away 8 2 Chain for limiting depth of lower link arms Accessory Fix chains 1 with hollow pi...

Страница 52: ...VIII 2 Accessories ...

Страница 53: ... joints Thoroughlygreasemachine Grease the universal drive shaft guard tubes in order to prevent freezing Set down the rotary swather on a dry site Do not store near artificial manure Make good damage to paintwork thoroughly coat unpainted parts with anti corrosion agent Put the machine on supports to take the pressure off the tyres do not let the air out protect tyres against sunlight grease and ...

Страница 54: ...IX 2 Winter storage ...

Страница 55: ...easethemachine Hence condensation which has possibly collected in the bearings is removed Check the oil level of the gearbox if necessary top up according to instructions Retighten all nuts and bolts Check all settings on the machine reset if necessary Carefully read the operating manual again It is preferable to use plant based oils and greases ...

Страница 56: ...X 2 Starting up again ...

Страница 57: ...neven terrain or high crop quantity drive slower if necessary Revs too low Increase the revs Recommended value 450 rpm Wrong setting of lateral rotor inclination Modify lateral inclinination setting chapter 5 5 Tine arm s crooked Replace tine arms Working depth set too low Set working depth higher Tine arm s bent Replace tine arms Operating width too wide Change operating width Swadro 800 900 Revs...

Страница 58: ...XI 2 Faults Causes and Remedy ...

Страница 59: ... blanket onto the angle rail 5 with the steel strip 4 Screwsteelbar 2 betweentheanglerailandtheclip Just tighten the fixing bolt so that the steel bar can still freely swing A1 Appendix to the operating manual Assembly instructions initial assembly A1 1 Preparations It is essential that the PTO shaft is switched off for all care maintenance repair and assembly work on the rotary swather Shut down ...

Страница 60: ...from the socket to the rear lights has already been installed in the chassis ex works Install the cable plug connector from the rear lights in the centre of the warning signs board so that these are visible from the rear Complete installation of clearance lamps inclusive of support plate Check fixed link Push cable back into the chassis frame Check the lighting for proper functioning 1 SW700019 1 ...

Страница 61: ...2 2 1 1 1 2 2 2 1 1 Steckdose am Drei punktbock 12V von der Batterie Masse von der Batterie Y2 Sperr ventil Kreisel rechts Y3 Sperr ventil Kreisel links M1 Arbeits höhe ein stellen links M2 Arbeits höhe ein stellen rechts links auf rechts auf rechts ab links ab Steckdose 3polig am Drei punktbock 1 2 2 2 A B 1 3 123 2 2 1 S2 links auf links ab 2 Platine für Motorumschaltung 2 5 1 1 1 1 1 1 1 X3 1 X...

Страница 62: ...eitshöhe Links S4 Arbeitshöhe Rechts 15 30 31 1N4007 1 1 1 2 Steckdose am Drei punktbock 12V von der Batterie Masse von der Batterie M1 Arbeits höhe ein stellen links M2 Arbeits höhe ein stellen rechts links auf rechts auf rechts ab links ab Steckdose 3polig am Drei punktbock 1 2 2 2 Platine für Motorschaltung X1 X4 9 X4 8 X4 7 X4 6 X4 2 X4 3 X4 11 X4 10 11 L X2 X4 4 X4 5 X4 1 1 1 1 2 5 2 5 ...

Страница 63: ...A 5 Appendix ...

Страница 64: ...ernard Krone GmbH Heinrich Krone Straße 10 D 48480 Spelle Postfach 11 63 D 48478 Spelle Phone 049 0 59 77 935 0 Fax 049 0 59 77 935 339 Internet http www krone de eMail info ldm krone de konsequent kompetent 4 Feb 2005 ...

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