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Thank you for selecting a Krautzberger product.

This product has been manufactured following state-of-the-art manufacturing procedures and
extensive quality assurance measures. We promise you a product of the highest quality.

If you have questions, requests or suggestions, please contact us. We are always glad to assist
you.

Information about the operating manual

This manual provides important information on how to work with the device safely and efficiently.
The manual is part of the device, must always be kept in the device's direct proximity and should
be available to the personnel at all times.

The personnel must have read and understood this manual before starting any work. Compliance
with all specified safety information and instructions is a basic requirement for safe working condi-
tions.

In addition, the local occupational safety regulations and general safety rules apply for the area of
application of the device.

Due to optional finishing variants, it is possible that the figures shown in this operating manual
deviate from your device.

Information about explosion protection

Many of our competitors have been marking their products with the Ex symbol as a matter of prin-
ciple for some time now.

At Krautzberger we do not do this.

We engineer and manufacture our products in line with currently applicable directives.

If the labelling on the product is required, it is affixed to the product as the result of the necessary
analysis of ignition sources. If no labelling is affixed, the analysis of ignition sources and previous
experience with the assessment of the suitability of products for use in a potentially explosive area
have shown that the product described in this operating manual does not represent a potential
source of ignition, with the exception of electrostatic charge.

Taking into account the potential equalisation (provided by proper earth connection), the use in an
area at risk for explosions is permitted in accordance with the current valid directives.

[email protected], www.krautzberger.com

 

GB–2

Содержание 200-0151

Страница 1: ...200 0151 Translation of the original operating instructions T Dok 144 GB Rev 1 GB Automatic spray gun A 14 Operating instructions...

Страница 2: ...the device Due to optional finishing variants it is possible that the figures shown in this operating manual deviate from your device Information about explosion protection Many of our competitors hav...

Страница 3: ...iew 14 5 Installation 15 5 1 General installation information 15 5 2 Dimensions 15 5 3 Mounting the automatic spray guns 16 5 4 Connection scheme 16 5 5 Connecting the automatic spray gun 18 5 6 Check...

Страница 4: ...Disposal 40 12 Technical data 41 12 1 Dimensions and weight 41 12 2 General specifications 41 12 3 Tightening torques 41 13 Declaration of incorporation 42 14 Index 43 Operating instructions T Dok 144...

Страница 5: ...for example Switching times of 60 ms can be achieved this way The spray fluid is atomised using compressed air The geometry of the spray jet and the sprayed quantity of the spray fluid can be adjuste...

Страница 6: ...cause death or severe injuries if it is not averted CAUTION This combination of symbol and signal word indicates a possibly dangerous situation which can cause slight injuries if it is not averted NOT...

Страница 7: ...severe injuries and significant material damage All work must only be carried out by respectively qualified personnel Unqualified personnel must be kept away from the hazard areas This manual identifi...

Страница 8: ...persons from impacts on safety and health at work The personnel must wear personal safety equipment while carrying out the various tasks and while working with the device The individual sections of th...

Страница 9: ...t the place of use of the device The risk assessment must be imple mented in the form of operating instructions for operating the device n The system owner must check throughout the entire implementat...

Страница 10: ...cable country specific safety accident prevention occupational safety and environmental protection regulations for the area of use for the automatic spray gun Do not use sharply abrasive chemically ag...

Страница 11: ...te failure Only use original spare parts from Krautzberger or spare parts that have been approved by Krautzberger In case of questions always contact our service department CAUTION Risk of injury thro...

Страница 12: ...Moisture UV radiation Frost etc ENVIRONMENT Environmental hazard due to incorrect disposal Incorrect disposal may cause environmental hazards After the useful life of the device has been exhausted di...

Страница 13: ...basis If necessary refresh or renew the conservation It is possible that there are notes on the packing pieces concerning the storage that extend beyond the requirements listed here Follow those acco...

Страница 14: ...imple fluid connection 8 Round jet regulator R option 9 Flat jet regulator F 10 Connection angle option circulation con nection 11 Connection angle lower fluid connection 12 Fastening hole 13 Connecti...

Страница 15: ...essure chemical and mechanical loads n Only operate the automatic spray gun after proper fastening on a suitable carrier design n Make sure that the connected compressed air is oil free and free of so...

Страница 16: ...ing torque Chapter 12 Technical data on page 41 3 Ensure proper earth connection of the automatic spray gun 5 4 Connection scheme Air and fluid supply Fig 4 Air and fluid supply St Control air Z Atomi...

Страница 17: ...for circulation connection Fig 5 Fluid supply for circulation DE Pressure generator RR Back pressure regulators RW Stirrer mechanism M Material F Filter Fluid supply Automatic spray gun A 14 ENGLISH 2...

Страница 18: ...re interrupted if the atomisation air pressure drops off quickly It is recommended to regulate the atomisation air pressure via a filter pressure reducer The connections for control and atomisation ai...

Страница 19: ...justment maximum 5 5 mm Fig 7 To do so turn the adjusting nut Fig 7 3 counter clockwise One turn of the needle stroke adjustment moves the needle by 1 mm and corresponds to 18 positions No air may esc...

Страница 20: ...device all compressed air lines must be closed and bleed if nec essary WARNING Sound pressure level Depending on the operating conditions the sound pressure of the device may cause hearing damage Tak...

Страница 21: ...anuals for the respective components 6 2 Operation To achieve optimal results adhere to the following Rinse the automatic spray gun with cleaning products before commissioning Too high air pressure ca...

Страница 22: ...Fig 8 1 and 2 until the desired spray pattern is achieved It is recommended that you only adjust the spray pattern with the regulators Fig 8 1 and 2 The fluid quantity should only be changed if the de...

Страница 23: ...djustment nut Fig 9 1 turning counter clockwise until fluid escapes 6 5 Operation breaks 1 End the spray procedure by switching on the control air connection St The atomiser air connection Z is automa...

Страница 24: ...mal and fault free operation of the device Check wearing parts such as seals nozzles and needles at regular inter vals The level of wear depends on the abrasiveness of the spray fluid used Escaping ai...

Страница 25: ...connection St and the atomisa tion air connection Z 6 Spray until the cleaning product runs clear 7 Interrupt the cleaning product supply 8 Blow out cleaning product residue by briefly switching on th...

Страница 26: ...ng nut Fig 10 1 4 Remove the air nozzle Fig 10 2 5 Unscrew fluid nozzle Fig 10 3 Always change the fluid nozzle Fig 10 3 and fluid needle Fig 10 4 at the same time Chapter 7 4 Changing the fluid needl...

Страница 27: ...force Carefully unscrew the entire closing piece Fig 11 1 3 Remove the spring Fig 11 2 4 Take the entire valve shaft Fig 11 3 out of the main element Fig 11 4 Fig 12 Removing the fluid needle 5 Loose...

Страница 28: ...4 2 into the valve shaft pipe Fig 14 4 3 Screw the nut Fig 14 1 onto the valve shaft pipe Fig 14 4 Fig 15 Attaching the fluid needle 4 Push the entire valve shaft Fig 15 3 into the main element Fig 15...

Страница 29: ...le packing 3 Unscrew the screw Fig 16 1 from the transition part Fig 16 3 and the main element 2 4 Remove the transition part Fig 16 3 from the main element Fig 16 2 Fig 17 Removing needle packing 5 U...

Страница 30: ...onto the centring tubes Fig 18 4 Fig 19 Inserting the needle packing 4 Insert the transition part Fig 19 3 into the main element Fig 19 2 5 Screw the transition part Fig 19 3 and main element Fig 19...

Страница 31: ...ntre of the spray pattern n Too much fluid n Throttle fluid supply n Fluid too thick n Thin fluid Split spray pattern n Too little fluid n Increase fluid supply n Flat jet air pres sure too high n Red...

Страница 32: ...le drips n Worn or damaged fluid needle n Change fluid needle Chapter 7 5 Changing needle packing on page 29 n Dirty or damaged fluid nozzle n Clean Chapter 7 2 Cleaning spray guns on page 25 or repla...

Страница 33: ...from Krautzberger or spare parts that have been approved by Krautzberger In case of questions always contact our service department Spare parts order General To make spare part ordering easier please...

Страница 34: ...9 1 Spare parts Spare parts overview Fig 20 Spare parts Operating instructions T Dok 144 GB Rev 1 mail krautzberger com www krautzberger com GB 34...

Страница 35: ...2 Connection angle 030 2469 13 O ring 010 0032 14 Screw plug 040 1205 15 Transition part aluminium 040 0265 Transition part stainless steel 040 0264 16 Screw plug 040 1510 17 O ring 010 0188 Lightly g...

Страница 36: ...81 Wear parts sealing set lightly grease parts Disk PE 010 0212 Wear parts sealing set lightly grease parts 19 4b Spacer ring brass 040 1500 Spacer ring brass anodised 040 1501 Spacer ring aluminium h...

Страница 37: ...osure part compl 080 0506 34 1 Adjustment nut with thread 040 0067 34 2 Lock washer 020 0151 34 3 Ball 030 2730 34 4 Lock element 040 0076 35 Spring 020 0068 Lightly grease parts 36 Nut 040 1601 37 Fl...

Страница 38: ...gnation Article no Additional infor mation 44 Valve shaft guide 040 1516 45 Slotted ring 010 0190 Lightly grease parts Operating instructions T Dok 144 GB Rev 1 mail krautzberger com www krautzberger...

Страница 39: ...utomatic spray gun For further information visit us on the Internet www krautzberger com or contact your Krautzberger specialist dealer consul tant or our office staff Here are a few examples n Nozzle...

Страница 40: ...standards are adhered to This may entail n Scrap metals n Recycle plastic elements n Sort remaining components based on the respective material and dispose of accordingly In order to prevent damage t...

Страница 41: ...60 g 12 2 General specifications Specification Value Unit Working pressure control air max 4 8 bar Working pressure spray fluid max 12 bar Working pressure atomisation air max 8 bar Application effici...

Страница 42: ...13 Declaration of incorporation Fig 21 Declaration of incorporation Operating instructions T Dok 144 GB Rev 1 mail krautzberger com www krautzberger com GB 42...

Страница 43: ...w 14 P Personal safety equipment and clothing 8 Personnel 7 S Safety equipment and clothing 8 Safety information 6 Spare parts list 35 Spare parts overview 34 Storage 13 System owner 9 T Tightening to...

Страница 44: ...GmbH Stockbornstrasse 13 65343 Eltville am Rhein Germany Hotline 49 0 6123 698 222 Reception 49 0 6123 698 0 Fax 49 0 6123 698 200 email mail krautzberger com Internet www krautzberger com Krautzberg...

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