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Ðóêîâîäñòâî ïî ýêñïëóàòàöèè

Instruction Manual

Ôèëüòð ñæàòîãî âîçäóõà

Серия KF

степень очистки

SF, PF, HF, UF, CF

RUS

Содержание SPX KF Series

Страница 1: ...0 8 0 K S 0 1 7 0 8 0 C K e m a N D t l l e t s r e e m a N r p e g e m a N f t z t e s r e d t z t e s r e Ðóêîâîäñòâî ïî ýêñïëóàòàöèè Instruction Manual Ôèëüòð ñæàòîãî âîçäóõà Серия KF степень очистки SF PF HF UF CF RUS ...

Страница 2: ... ìåíåå ìû íå ìîæåì ïîëíîñòüþ èñêëþ èòü ðàñõîæäåíèÿ ïîýòîìó ìû íå ãàðàíòèðóåì ïîëíîå ñîîòâåòñòâèå Ìû îñòàâëÿåì çà ñîáîé ïðàâî íà âíåñåíèå òåõíè åñêèõ èçìåíåíèé áåç ïðåäâàðèòåëüíîãî óâåäîìëåíèÿ Contents 1 Introduction 2 Safety rules warnings 3 Technical data 4 Description of functions 5 Condensate drain 6 Transportation checking of goods received 7 Assembly 8 Start up operation 9 Servicing 10 Guaran...

Страница 3: ...æèçíè Âàæíûå èíñòðóêöèè ïî ýêñïëóàòàöèè è òåõîáñëóæèâàíèþ Ïðåäóïðåæäåíèÿ êàñàòåëüíî îáðàùåíèÿ è òðàíñïîðòèðîâêè ôèëüòðà Îïàñíûå çîíû Îïàñíîñòü ïîðàæåíèÿ ýëåêòðè åñòâîì Èçìåíåíèÿ ïîðÿäêà îïåðàöèè 1 3 Óñëîâíûå îáîçíà åíèÿ íàíåñåííûå íà îñóøèòåëü 1 Introduction 1 1 General remarks In order to obtain maximum benefit from using the filters system the user should have sufficient information These instru...

Страница 4: ...ýëåêòðèêàìè èëè ïîä êîíòðîëåì êâàëèôèöèðîâàííûõ ýëåêòðèêîâ Ïðèìå àíèå Èñïîëüçóéòå ôèëüòð òîëüêî äëÿ î èñòêè ñæàòîãî âîçäóõà Âíèìàíèå Èñïîëüçîâàíèå äðóãèõ ãàçîâ âîñïëàìåíÿþùèõñÿ çàïðåùåíî Âíèìàíèå Ïðèìåíåíèå ôèëüòðîâ äëÿ î èñòêè âîçäóõà äëÿ äûõàíèÿ äîëæíî áûòü óòâåðæäåíî ïðîèçâîäèòåëåì 2 Safety rules warnings 2 1 Use of filter system Achtung The filter must only be used for the purpose as designate...

Страница 5: ... Íà îñíîâàíèè Äëÿ ðàñ åòà ìàêñèìàëüíîãî ïîòîêà ïðè äàâëåíèè áîëüøå èëè ìåíüøå 7 áàðã Óìíîæüòå ïîòîê óêàçàííûé â òàáëèöå íèæå íà ïîïðàâî íûé êîýôôèöèåíò â ñîîòâåòñòâèè ñ ìèíèìàëüíûì ðàáî èì äàâëåíèåì ôèëüòðà Based on To find the maximum flow at pressures other than 7 barg multiply the flow from table above by the correction factor corresponding to the minimum working pressure of the filter Ñìåííûé ...

Страница 6: ...ad 25 g m3 Application Use as a point of use filter where heavy liquid loads are expected air systems without aftercoolers or dryers îðàíæåâûé orange 4 Îïèñàíèå ôóíêöèîíèðîâàíèÿ 4 1 Ñåðèÿ SF ÑÎ ÅÒÀÍÈÅ ÌÅÕÀÍÈ ÅÑÊÎÃÎ ÑÅÏÀÐÀÒÎÐÀ È ÊÎÀËÅÑÖÈÐÓÞÙÅÃÎ ÔÈËÜÒÐÀ 3 ìêì Ïðîïóñêàåò áîëüøèå ïîòîêè æèäêîñòè Óäàëÿåò áîëåå 99 æèäêîé âîäû Ôèëüòðóåò òâåðäûå àñòèöû ðàçìåðîì äî 3 ìêì Ñîäåðæàíèå ìàñëà 5 ppm w w Àâòîìàòè...

Страница 7: ...shop air Prefilter for high efficiency filters Afterfilter for pressure swing desiccant dryers Dust filter áåëûé white 4 Îïèñàíèå ôóíêöèîíèðîâàíèÿ 4 2 Ñåðèÿ PF ÔÈËÜÒÐ 1 ìêì Äâà ôèëüòðóþùèõ ñëîÿ îáåñïå èâàþò ïðåâîñõîäíóþ ïðîèçâîäèòåëüíîñòü è óâåëè èâàþò ñðîê ñëóæáû ñìåííîãî ýëåìåíòà Óäàëÿåò áîëüøîå êîëè åñòâî æèäêîé âîäû Ôèëüòðóåò òâåðäûå àñòèöû ðàçìåðîì äî 1 ìêì Ñîäåðæàíèå ìàñëà 0 5 ppm w w Àâòîìà...

Страница 8: ... ã ìë Ïðèìåíåíèå Ôèëüòð ïðåäâàðèòåëüíîé î èñòêè äëÿ ìåìáðàííûõ îñóøèòåëåé Ôèëüòð ïðåäâàðèòåëüíîé î èñòêè äëÿ àäñîðáöèîííûõ îñóøèòåëåé Ôèëüòð â ìåñòå èñïîëüçîâàíèÿ Ìàñëÿíûé êîàëåñöèðóþùèé ôèëüòð 4 Description of operation 4 3 Series HF 0 01 µ µ µ µ µm COALESCING FILTER at 0 01 ppm w w max oil content DUO system separation 1 Stage liquid particles 2 Stage oil particles Removes more than 99 99 of oil...

Страница 9: ...êà Âîçäóøíûå ïîäøèïíèêè Ïíåâìîòðàíñïîðòèðîâàíèå Ïðîèçâîäñòâî ýëåêòðîíèêè Ôèëüòð ïðåäâàðèòåëüíîé î èñòêè äëÿ ìåìáðàííûõ îñóøèòåëåé èñïîëüçóéòå ôèëüòð PF â êà åñòâå ôèëüòðà ïðåäâàðèòåëüíîé î èñòêè ïðè íàëè èè ñèëüíîé âëàæíîñòè 4 Description of operation 4 4 Series UF 0 01 µ µ µ µ µm COALESCING FILTER at 0 0008 ppm w w max oil content Special design guarantee ultra fine oil separation for the whole l...

Страница 10: ...å äðóãèå òîêñè íûå ãàçû è ïàðû Ïðèìåíåíèå Ïðîèçâîäñòâî ïðîäóêòîâ ïèòàíèÿ è ëåêàðñòâåííû ñðåäñòâ ïðè êîíòàêòå ñæàòîãî âîçäóõà ñ ïðîäóêòàìè ïèòàíèÿ Òåõíîëîãè åñêèé âîçäóõ Ðàáî èé âîçäóõ 4 Description of operation 4 5 Series CF ACTIVATED CARBON ADSORBENT FILTER Two beds of carbon give long live at rated conditions Removes oil vapour and other odors and flavors normally adsorbable by activated carbon ...

Страница 11: ... 1 R ÿ ñ ÿ à ù þ à â è í è â à í e l a m e f 2 1 R é è í í å ð ò ó í Â ð ò å ì à è ä e l a m e f 2 1 R é è í í å ð ò ó í Â ð ò å ì à è ä e l a m e f 2 1 R é è í í å ð ò ó í Â ð ò å ì à è ä e l a m e f 4 1 R é è í í å ð ò ó í Â ð ò å ì à è ä e l a m e f F S B 2 0 F K B 2 1 F K ß È Ö Ï Î N O I T P O B 2 0 F K B 8 0 F K ß È Ö Ï Î N O I T P O B 0 1 F K B 2 1 F K B 3 1 F K B 7 1 F K ß È Ö Ï Î N O I T P...

Страница 12: ...íà ñîîòâåòñòâóþùàÿ çàïèñü Íåçàìåäëèòåëüíî ïðîèíôîðìèðóéòå ïåðåâîç èêà è ïðîâåäèòå îñìîòð ôèëüòðà Ïðîèçâîäèòåëü íå íåñåò îòâåòñòâåííîñòè çà ïîâðåæäåíèÿ âîçíèêøèå â ïðîöåññå òðàíñïîðòèðîâêè 6 Transport checking of goods received 6 1 Transport Employ transport and lifting equipment which correspond to the size and weight of filter and system The filter system must by no means be lifted at the compres...

Страница 13: ...íåîáõîäèìî ïðèíèìàòü âî âíèìàíèå ñòåïåíü çàãðÿçíåíèÿ è êîíöåíòðàöèþ ìàñëà Äåéñòâóéòå â ñîîòâåòñòâèè ñ íîðìàòèâíûìè ïðåäïèñàíèÿìè Êîíäåíñàòîîòâîä èê îòñóòñòâóåò â ôèëüòðàõ ñåðèè CF 7 Mounting 7 1 Location of mounting The filter system should be installed in a dry and frost proof room indoors Ample free space should be allowed for maintenance see chapter 11 7 2 Mounting Mount the filter system so th...

Страница 14: ... çàêàçà 99129110 êîðïóñ ôèëüòðà 02 04 çàêàçà 99129111 êîðïóñ ôèëüòðà 06 08 çàêàçà 99129112 êîðïóñ ôèëüòðà 10 12 çàêàçà 99129113 êîðïóñ ôèëüòðà 13 17 7 Mounting 7 5 Electrical connection Filter systems with electronic condensate drain control optional require a power source 95 260V 1 N PE 50Hz Unit should be installed or removed by trained personnel only 7 6 Installation ATTENTION Pay attention to ...

Страница 15: ... çàêàçà 99129106 êîðïóñ ôèëüòðà 06 08 çàêàçà 99129107 êîðïóñ ôèëüòðà 10 12 çàêàçà 99129108 êîðïóñ ôèëüòðà 13 17 óñòàíîâèòå ñàëüíèê óñòàíîâèòå çàæèìíîé ñîåäèíèòåëü 7 Mounting 7 6 2 Direct filter to filter modular connection Sold as kit Order No 99129105 Filter housing 02 04 Order No 99129106 Filter housing 06 08 Order No 99129107 Filter housing 10 12 Order No 99129108 Filter housing 13 17 Install g...

Страница 16: ... ïîäàâàéòå äàâëåíèå íà ôèëüòð ìåäëåííî îòêðûâàÿ âõîä âûõîä ñæàòîãî âîçäóõà Çàêðîéòå îòñå íûå óñòðîéñòâà â áàéïàñå ïðè èõ íàëè èè Òåïåðü ôèëüòð ÃÎÒÎÂ Ê ÐÀÁÎÒÅ 8 Start up operation 8 1 Preconditions for starting the filter The filter system is ready for starting when Check unit serial number tag to verify working pressure They has been installed in accordance with section 7 Mounting All inlet and ou...

Страница 17: ...à Ìû ðåêîìåíäóåì óñòàíàâëèâàòü íîâûå ñìåííûå ýëåìåíòû â ñîîòâåòñòâèè ñ ïåðèîäàìè òåõîáñëóæèâàíèÿ ñì ðàçäåë 9 Ôèëüòðû ñåðèè CF íå íóæäàþòñÿ â ìàíîìåòðå ðàçíîñòè äàâëåíèÿ 8 Start up operation 8 3 Differential pressure indicator Differential pressure gauge The differential pressure gauge indicates optimum time for element change We recommend installing a new filter cartridge according to the maintena...

Страница 18: ... microprocessor to convert digital the pressure differential in three modes Time based mode programable in monthly steps to indicate the filter element exchange after a preset time Pressure differential mode programable in steps in between 0 02 and 1 00 bar to indicate the filter element exchange when a preset pressure differential exists Additionally there is a choice of a security pressure diffe...

Страница 19: ...ììèðîâàíèÿ 18 Çíà îê ââåñòè âðåìÿ 19 Êíîïêà Ââîä 20 Çíà îê Ðàññ èòûâàþòñÿ èñõîäíûå õàðàêòåðèñòèêè D p Âûñîêîå äàâëåíèå íà âõîäå High pressure inlet 8 Start up operation 1 Input button 2 Symbol input filter element 3 Alarm light signal 4 Symbol program run 5 Symbol input differential pressure 6 Filter element parameter 7 Symbol program running 8 Symbol exchange filter element 9 Symbol differential ...

Страница 20: ... äàâëåíèÿ 0 02 1 00 áàð äëÿ âîçíèêíîâåíèÿ ñèãíàëà òðåâîãè ïðè äîñòèæåíèè ìàêñ ðàçíîñòè äàâëåíèÿ Äëÿ îáëåã åíèÿ âûïîëíåíèÿ íàñòðîéêè èñïîëüçóéòå êíîïêó 14 èëè 15 ñ ïîìîùüþ êîòîðîé ïîçèöèþ ââîäà ìîæíî ïåðåìåùàòü âïðàâî èëè âëåâî Íàæìèòå êíîïêó 1 äëÿ çàâåðøåíèÿ ââîäà 8 Start up operation Initial start up or battery change After changing the batteries not supplied with delivery the display is flashing...

Страница 21: ...é Âíèìàíèå Ïåðèîä èíèöèàëèçàöèè íåîáõîäèìî ïðîâîäèòü ïîñëå çàïóñêà ñòàíöèè ñæàòîãî âîçäóõà òîáû êîíòðîëüíîå óñòðîéñòâî ôèëüòðà ìîãëî îïðåäåëèòü óñëîâèÿ ýêñïëóàòàöèè 8 Start up operation Input mode III Filter element Symbols 2 and 6 are flashing Push button 19 to specify the installed filter element B SF C PF E HF F UF G CF When the installed filter element is displayed push button 1 to confirm you...

Страница 22: ...äåò îòîáðàæàòüñÿ çíà îê 13 Êîììóíèêàöèîííûé ïîðò Êîììóíèêàöèîííûé ïîðò RJ 11 òåëåôîííûé ðàçúåì ïîñòàâëÿåòñÿ äëÿ äèñòàíöèîííîé ïåðåäà è îïåðàòîðó ñâåäåíèé îá èçìåíÿþùèõñÿ óñëîâèÿõ 8 Start up operation Input mode Running security mode Push button 19 and 14 simultaneously for 3 seconds Choose in between the running mode E and the security mode S by pushing button 19 Confirm your choice by pushing but...

Страница 23: ...óñòðîéñòâà ôèëüòðà Íàæìèòå è óäåðæèâàéòå íàæàòîé â òå åíèå îê 3 ñåêóíä êíîïêó 1 ïîêà íå ïîÿâèòñÿ çíà îê 17 Ïÿòü ðàç íàæìèòå êíîïêó 1 ïåðèîä èíèöèàëèçàöèè íà àò Ïðèìå àíèå Ñì òàêæå ðåæèì ââîäà IV èíèöèàëèçàöèÿ 8 Start up operation Alarm Messages As soon an alarm message alerts which indicates an filter element exchange the proper symbol as well as the red LED keeps flashing In detail Alarm Based on...

Страница 24: ...ðóéòå øëàíã îòâîäà êîíäåíñàòà 1 òîëüêî â ìîäåëÿõ SF PF HF UF Â êîíäåíñàòîîòâîä èêå 99129025 Ìåäëåííî ïðîâåðíèòå ïî àñîâîé ñòðåëêå âèíò ñ íàêàòàííîé ãîëîâêîé 1 Ýòî ïîçâîëèò ñòðàâèòü âîçäóõ èç êîðïóñà Â êîíäåíñàòîîòâîä èêå 99130505 Îñëàáüòå âîçäóõîâûïóñêíîé âèíò 3 ïðîêðóòèâ åãî ïî àñîâîé ñòðåëêå Ýòî ïîçâîëèò ñòðàâèòü âîçäóõ èç êîðïóñà Â KXD Äàâëåíèå ìîæíî ñòðàâèòü èç ñèñòåìû åðåç êîíäåíñàòîîòâîä èê ...

Страница 25: ...ëíèòå ñáîðêó â îáðàòíîì ïîðÿäêå ïðè íåîáõîäèìîñòè çàìåíèòå óïëîòíèòåëüíîå êîëüöî êîðïóñà è ñìàæüòå Ñîçäàéòå â ôèëüòðå äàâëåíèå ìåäëåííî îòêðûâàÿ îòñå íîå óñòðîéñòâî 9 Servicing Remove housing Screw off the depressurized housing counter clockwise by hand or using a filter wrench Remove the cartridge as shown below Please note Do not touch the foam sleeves of the cartridges from the HF UF and CF ser...

Страница 26: ...é î èñòêè óñòàíîâèòå ôèëüòð íà ìåñòî â êîðïóñ çàêðóòèòå 6 áîëòîâ äëÿ ôèêñàöèè êðûøêè Âàæíî Óáåäèòåñü â ïðàâèëüíîé ïîñàäêå óïëîòíèòåëüíîãî êîëüöà 9 Servicing 9 3 Maintenance of condensate drains 9 3 1 Quarterly maintenance KXD Check the condensate drains Press the TEST button on the condensate drain The condensate must be discharged Cleaning the contamination strainer condensate drains Warning Befo...

Страница 27: ...ûé íàáîð âêëþ àåò äèàôðàãìó óïëîòíèòåëüíûå êîëüöà ïîðøåíü êëàïàíà ñ ïðóæèíîé ïðóæèíó 9 Servicing 9 3 2 Annual maintenance 6000 working hours Condensate drain No 99129025 Replace the condensate drain KXD Check the condensate drains Press the TEST button on the condensate drain The condensate must be discharged Warning Before starting any service work turn off compressed air supply to the unit and d...

Страница 28: ... 79006508 79006510 79006511 79006512 79006513 79006514 79006515 79006516 79006517 UF 79006302 79006303 79006304 79006306 79006307 79006308 79006310 79006311 79006312 79006313 79006314 79006315 79006316 79006317 CF 79006102 79006103 79006104 79006106 79006107 79006108 79006110 79006111 79006112 79006113 79006114 79006115 79006116 79006117 Èíäèêàòîð ðàçíîñòè äàâëåíèÿ Differential slide indicator Ìàí...

Страница 29: ...ñòèêè åñëè îòêðûòèå è ðåìîíò îáîðóäîâàíèÿ ïðîèçâîäèëèñü íåóïîëíîìî åííûìè ïðåäïðèÿòèÿìè èëè äðóãèìè íåóïîëíîìî åííûìè ëèöàìè è èëè åñëè íà îáîðóäîâàíèè èìåþòñÿ ñëåäû ìåõàíè åñêèõ ïîâðåæäåíèé äëÿ ñìåííûõ ýëåìåíòîâ ôèëüòðà 10 Guarantee conditions 10 1 General 12 mounths 10 2 Exclusion from guarantee coverage No guarantee claims shall be assertible if the filter system is damaged or destroyed due to ...

Страница 30: ... 7 0 8 0 K S 0 1 7 0 8 0 C K e m a N D t l l e t s r e e m a N r p e g e m a N f t z t e s r e d t z t e s r e 11 åðòåæ â ìàñøòàáå 11 Dimensional drawing F 0742 Filter I Service H E F C B G D mit Differenzdruckanzeige A ...

Страница 31: ...7 0 8 0 K S 0 1 7 0 8 0 C K e m a N D t l l e t s r e e m a N r p e g e m a N f t z t e s r e d t z t e s r e 11 Dimensional drawing 11 åðòåæ â ìàñøòàáå F 0743 Filter I Service H E F C B G D mit Differenzdruckmanometer A ...

Страница 32: ... 0 K S 0 1 7 0 8 0 C K e m a N D t l l e t s r e e m a N r p e g e m a N f t z t e s r e d t z t e s r e 11 Dimensional drawing 11 åðòåæ â ìàñøòàáå Übersichtszeichnung F 0744 Filter mit Filtermonitor I Service H E F C B G D A ...

Страница 33: ...7 0 8 0 K S 0 1 7 0 8 0 C K e m a N D t l l e t s r e e m a N r p e g e m a N f t z t e s r e d t z t e s r e 11 Dimensional drawing 11 åðòåæ â ìàñøòàáå F 0745 Filter Service H E F C B G D mit Kondensatableiter A I KXD 1 ...

Страница 34: ...S 0 1 7 0 8 0 C K e m a N D t l l e t s r e e m a N r p e g e m a N f t z t e s r e d t z t e s r e 11 Dimensional drawing 11 åðòåæ â ìàñøòàáå Übersichtszeichnung F 0746 Filter Service H E F C B G D mit Kondensatableiter A I KXD 3 ...

Страница 35: ... 0 8 0 K S 0 1 7 0 8 0 C K e m a N D t l l e t s r e e m a N r p e g e m a N f t z t e s r e d t z t e s r e 11 Dimensional drawing 11 åðòåæ â ìàñøòàáå F 0747 Filter Service H E F C B G D mit Kondensatableiter A I KXD 10 ...

Страница 36: ... 0 8 0 K S 0 1 7 0 8 0 C K e m a N D t l l e t s r e e m a N r p e g e m a N f t z t e s r e d t z t e s r e 11 Dimensional drawing 11 åðòåæ â ìàñøòàáå F 0748 Filter Service H E F C B G D mit Kondensatableiter TLT 505 A I ...

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